
12
. COOLING SYSTEM
12-2
DINK 200
SERVICE INFORMATION
GENERAL INSTRUCTIONS
•
The water pump must be serviced after removing the engine. Other cooling system service can be
done with the engine installed in the frame.
•
The engine must be cool before servicing the cooling system.
When the coolant temperature is over 100
℃
, never remove the radiator cap to release the
pressure because the boiling coolant may cause danger.
•
Avoid spilling coolant on painted surfaces because the coolant will corrode the painted surfaces.
Wash off any spilled coolant with fresh water as soon as possible.
•
After servicing the system, check for leaks with a cooling system tester.
SPECIAL TOOL
Mechanical seal driver
TORQUE VALUES
Water pump impeller
1.0
_
1.4kg-m
Water pump cover bolt
0.8
_
1.2kg-m
TROUBLESHOOTING
Engine temperature too high
Coolant leaks
•
Faulty temperature gauge or thermosensor
•
Faulty pump mechanical (water) seal
•
Faulty radiator cap
•
Deteriorated O-rings
•
Faulty thermostat
•
Damaged or deteriorated water hoses
•
Insufficient coolant
•
Passages blocked in hoses or water jacket
•
Clogged radiator fins
•
Passages blocked in radiator
•
Faulty water pump
Temperature gauge pointer does not register
the correct coolant temperature
•
Faulty temperature gauge or thermosensor
•
Faulty thermostat
Содержание DINK 200
Страница 21: ...1 GENERAL INFORMATION 1 19 DINK 200 WIRING DIAGRAM...
Страница 34: ...2 EXHAUST MUFFLER FRAME COVERS 2 1 DINK 200 SCHEMATIC DRAWING...
Страница 53: ...4 LUBRICATION SYSTEM 4 1 DINK 200 LUBRICATION SYSTEM Oil Pump Oil Filter Screen Crankshaft Rocker Arm Shaft...
Страница 60: ...5 ENGINE REMOVAL INSTALLATION 5 1 DINK 200 SCHEMATIC DRAWING 3 0kg m 5 0kg m 4 0kg m...
Страница 66: ...6 CYLINDER HEAD VALVES 6 1 DINK 200 SCHEMATIC DRAWING...
Страница 78: ...7 CYLINDER PISTON 7 1 DINK 200 SCHEMATIC DRAWING...
Страница 87: ...8 DRIVE AND DRIVEN PULLEYS KICK STARTER 8 1 DINK 200 SCHEMATIC DRAWING...
Страница 105: ...9 FINAL REDUCTION 9 1 DINK 200 SCHEMATIC DRAWING...
Страница 114: ...10 A C GENERATOR STARTER CLUTCH 10 1 DINK 200 SCHEMATIC DRAWING...
Страница 121: ...11 CRANKCASE CRANKSHAFT 11 1 DINK 200 SCHEMATIC DRAWING...
Страница 129: ...12 COOLING SYSTEM 12 1 DINK 200 SCHEMATIC DRAWING Torque 1 0_ 1 4kg m Left Hand Threads...
Страница 147: ...13 FUEL SYSTEM CARBURETOR FUEL PUMP 13 1 DINK 200 FUEL SYSTEM...
Страница 148: ...13 FUEL SYSTEM CARBURETOR FUEL PUMP 13 2 DINK 200 SCHEMATIC DRAWING...
Страница 185: ...15 REAR BRAKE REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 DINK 200 SCHEMATIC DRAWING...