
18
. STARTING SYSTEM
18-2
DINK 200
SERVICE INFORMATION
GENERAL INSTRUCTIONS
•
The removal of starter motor can be accomplished with the engine installed.
•
For the starter clutch removal, refer to page 10-3.
•
After the starter clutch is installed, be sure to add the engine oil and coolant and then bleed air
from the cooling system.
SPECIFICATIONS
Item
Standard (mm)
Service Limit (mm)
Starter motor brush length
12.5mm
8.5mm
TORQUE VALUES
Starter motor mounting bolt
0.7
_
1.1kg-m
Starter motor case screw
0.3
_
0.5kg-m
Starter clutch bolt
1.0
_
1.4kg-m
SPECIAL TOOLS
Flywheel holder
Flywheel puller
TROUBLESHOOTING
Starter motor won‘t turn
Lack of power
•
Fuse burned out
•
Weak battery
•
Weak battery
•
Loose wire or connection
•
Faulty ignition switch
•
Foreign matter stuck in starter motor
•
Faulty starter clutch
or gear
•
Faulty front or rear stop switch
•
Faulty starter relay
Starter motor rotates but engine does
•
Poorly connected, broken or shorted wire
not start
•
Faulty starter motor
•
Faulty starter pinion
•
Starter motor rotates reversely
•
Weak battery
Содержание DINK 200
Страница 21: ...1 GENERAL INFORMATION 1 19 DINK 200 WIRING DIAGRAM...
Страница 34: ...2 EXHAUST MUFFLER FRAME COVERS 2 1 DINK 200 SCHEMATIC DRAWING...
Страница 53: ...4 LUBRICATION SYSTEM 4 1 DINK 200 LUBRICATION SYSTEM Oil Pump Oil Filter Screen Crankshaft Rocker Arm Shaft...
Страница 60: ...5 ENGINE REMOVAL INSTALLATION 5 1 DINK 200 SCHEMATIC DRAWING 3 0kg m 5 0kg m 4 0kg m...
Страница 66: ...6 CYLINDER HEAD VALVES 6 1 DINK 200 SCHEMATIC DRAWING...
Страница 78: ...7 CYLINDER PISTON 7 1 DINK 200 SCHEMATIC DRAWING...
Страница 87: ...8 DRIVE AND DRIVEN PULLEYS KICK STARTER 8 1 DINK 200 SCHEMATIC DRAWING...
Страница 105: ...9 FINAL REDUCTION 9 1 DINK 200 SCHEMATIC DRAWING...
Страница 114: ...10 A C GENERATOR STARTER CLUTCH 10 1 DINK 200 SCHEMATIC DRAWING...
Страница 121: ...11 CRANKCASE CRANKSHAFT 11 1 DINK 200 SCHEMATIC DRAWING...
Страница 129: ...12 COOLING SYSTEM 12 1 DINK 200 SCHEMATIC DRAWING Torque 1 0_ 1 4kg m Left Hand Threads...
Страница 147: ...13 FUEL SYSTEM CARBURETOR FUEL PUMP 13 1 DINK 200 FUEL SYSTEM...
Страница 148: ...13 FUEL SYSTEM CARBURETOR FUEL PUMP 13 2 DINK 200 SCHEMATIC DRAWING...
Страница 185: ...15 REAR BRAKE REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 DINK 200 SCHEMATIC DRAWING...