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① In any case, do not touch the reaction force absorber and the socket when operating.

② If anything wrong with the machine, immediately release hands from throttle button to stop operation.

③ Always keep the working air pressure within the range of 0.6 to 0.7 MPa (Pe). Usage under the air pressure of over

0.7 Mpa may cause the defect of the built-in solenoid valve.

④ Avoid excessive grease application on the air motor. It may cause the defect of the built-in solenoid valve.

(As a guideline, apply "one or two drops of the machine oil ISOVG 10 once a day.")

⑤ When applying the cap of the reactive force absorber to the nut, do not align the absorber by hand.

The hand might be pinched between the reactive force absorber and an object by accident when starting the machine.

⑥ Do not operate in the condition that the socket of the reactive force absorber and the socket of the main unit are

not properly inserted into the respective nuts. The socket or reactive force absorber may come off the nut, resulting 
in human injuries and damage on the nut and the object.

⑦ Do not pour "liquid" or "oil" onto the controller.

⑧ Do not make a high impact on the controller.

⑨ In case the machine does not stop when the OK lamp is on, it might be at fault. Stop using the machine immediately.

⑩ Replace batteries when the power is off.

⑪ In case of tightening, fastening may be completed with a little larger torque than the pre-set torque.

( When exceeding the specified upper limit of torque by tightening, once loosen the nut and re-fasten it from the
beginning.)

Do not insert batteries opposite directions.
Inserting batteries opposite directions will damage the CPU.

⑫ Use AA dry cell batteries X 4. Alkaline (recommended), Ni-MH(rechargable), Oxyride dry batteries are applicable.

Do not use other batteries than specified. Do not use worn batteries.
Carefully read cautions on batteries and follow the direction.
◎ Following cases may cause human injury, liquid leaking of batteries, excessive heat of batteries, or burst of batteries

Do not peel the exterior package of the battery or scratch the battery.
Using those batteries may cause the heat or burst.

Do not insert batteries opposite direction. (+) (-)

Do not mix batteries with other assorts or different voltage. 

Replace all batteries with new. Do not mix with charged and discharged batteries.

Do not pour liquid on batteries nor do not soak batteries into liquid.

◎ If something wrong with batteries, please do not use.
◎ If not using the machine for a long time, please remove and store batteries properly.
◎ In case of leaked liquid from batteries attached to skin or garment, wash off with 
    clean water immediately.

■ If properly used under the normal use environment and nothing wrong with bolts, nuts or object which are

to be fasten, a torque wrench is not necessary to check the fastening result.
Please check and confirm the torque with a torque wrench or other measurement tools at the beginning of
the operation.

Warning

Warning

Cautions for operation

peeled or

opposite direction

liquid

Содержание PTS-800 EX

Страница 1: ...KUKEN CO LTD Operation Manual Read this Operation Manual thoroughly and the separate Instruction Manual before using...

Страница 2: ...ration Preparation 3 How to Set The Torque How to Fasten Industrial Ind Mode How to Loosen Industrial Ind Mode How to Fasten Wheel Nuts Automotive Aut Mode How to Loosen Wheel Nuts Automotive Aut Mode...

Страница 3: ...ches the rotation direction right R left L Battery Box Stores 4 AA batteries to operate the controller unit The Controller To see the torque and to set the torque Reaction Force Absorber Option To abs...

Страница 4: ...Lights when the set torque cannot be obtained due to interruption or error and keys Uses to change the torque Display Panel Displays the torque Pre set keys Uses to select the pre set torque SETUP Lam...

Страница 5: ...tops the machine when the operation is completed successfully and the judgment lamp turns green Fail Safe Function In case batteries are exhausted or very low the CPU will not be activated but the spi...

Страница 6: ...800EXL without a reaction force absorber may cause injuries Please do not operate PTS 800EX PTS 800EXL without a reaction force absorber Warning Preparation 1 Attaching Accessories Attach the couplin...

Страница 7: ...ed screws only Maximum Torque Up to the pre set torque Up to the pre set torque selected currently selected currently Maximum Torque Up to the pre set torque Up to 800 Nm for Loosening selected curren...

Страница 8: ...selection Then the selection will move to the next setting Press key once to change the mode from the Aut And press again to change the mode back to Ind Press to complete the selection Then the select...

Страница 9: ...eases the value quickly To complete the setting press SET key Please make sure the display blinks 0 after setting To pre set other keys repeat above method through Once pre set the torque the value is...

Страница 10: ...the rotative direction Reverse Lever R Right Rotation L Left Rotation Fastening the right Fastening the handed screw left handed screw for Aut mode After placing the reaction force absorber next to th...

Страница 11: ...es in the reverse direction at an ultra low speed immediately to prevent the socket bite Immediately release your hand from the throttle button when the counter rotating starts If the throttle lever i...

Страница 12: ...throttle lever While loosening L will be displayed If exceeding the maximum torque 800 Nm will be displayed and the torque limiter will shut off the machine In this case please use an impact wrench to...

Страница 13: ...icate the torque value 600 Nm At this moment the pre set key is selected Selected pre set number is valid until changing to other pre set number Check the rotative direction Reverse Lever L Left Rotat...

Страница 14: ...eleased while operating NG lamp red will be lit to alert the operator When the throttle button is released or interrupted due to finger slipping make sure to re fasten the nut Otherwise check the set...

Страница 15: ...oosening operation press L will be shown only for 10 seconds After the 10 seconds the power will be turned off Apply the reaction force absorber next to the loosening nut and press the throttle lever...

Страница 16: ...gainst the Batteries are not properly placed Battery rotative direction Reverse Lever in the battery housing Securely set batteries in place is displayed 2 Batteries are running low Replace batteries...

Страница 17: ...tion on fastening If CH1 is turned on Please see the next page Troubleshooting 3 Result below pre set torque Releasing the throttle lever before reaching Please loosen the nut once and try the pre set...

Страница 18: ...stretched or the wheel may be deformed 2 In case of JIS type 8 nuts 1 Whether the wheel center is misaligned to the wheel bolt 2 Whether there are any damages on the seating surface of wheels nuts an...

Страница 19: ...e amount and the portion applied Refer automobile manufacturer s instruction For the tapered area apply grease to the degree that the excessive grease does not leak when the nut and the washer are pre...

Страница 20: ...torque When exceeding the specified upper limit of torque by tightening once loosen the nut and re fasten it from the beginning Do not insert batteries opposite directions Inserting batteries opposite...

Страница 21: ...connected to the printer or the computer 1 And the result can be saved as data 1 PTS can not be connected both the printer and the computer at same time 2 PTS 800EX EXL must be the transmission model...

Страница 22: ...or the operation time will not be printed If using the printer please refer Page 7 and select Prn PC Output PTS COM By the installation of the optional software PTS COM to a computer Displays the torq...

Страница 23: ...pressed 1Nm is subtracted from the set torque By keep on pressing the key the numeric value can be fast forwarded SET Key After changing the torque value this key is to complete the setting Power Key...

Страница 24: ...ngleichung der Rechtsvorschriften der Mitgliedsstaaten f r Maschinen 2006 42 EG entspricht NosotrosKUKEN CO LTD Osaka Jap n declaramos bajo nuestra sola responsabilidad que el producto a que se refier...

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