KTM 125 SX 2010, Руководство пользователя

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LOCTITE 243
LOCTITE 243
LOCTITE 243
LOCTITE 243
0.40 - 0.80
mm
1
1
2
3
3
4
D
E
C 6
7
8
10
5
1
A
B
9
5-12
Art.- No. 3.206.088-E
Repair manual KTM 250 / 300
Shift mechanism
Shift forks
1
Check the shift fork blades
A
and shift roller driving pin
B
for signs of
wear.
Shift roller
2
Check the shift grooves for wear.
Check the position of shift roller in grooved ball bearings
3
.
Slide plate
4
Check the slide plate at meshing points
C
for wear.
Check the return surface
D
for wear (renew, if strongly notched).
Check that the guide pin
E
is securely fixed and check for wear.
Sliding guides
Check the sliding guides (excess between guide pin and shift quadrant
not to be more than 0.7 mm / 0.03 in).
Grooved ball bearings
3
Check the grooved ball bearings for easy movement.
Shift mechanism
Assemble the shift mechanism (see below) and check free play between
slide plate
4
and shift quadrant
5
. Free play should be
0.40 - 0.80 mm (0.016 - 0.032 in).
Preassembly the shift shaft
– Fix the shift shaft in vice at shorter end (use covered clamps).
– Mount the slide plate
4
with guide pins downwards, hook guide pins
into shift quadrant
5
.
– Mount the pressure spring
6
.
– Slide on spring guide
7
, slide on return spring
8
with offset end
upwards over the spring guide and lift offset end over bolt
9
(see
illustration).
– Mount the stop disc
bk
(14x30x1 mm).