1
X
6-7
Mounting the piston and cylinder
– Before assembly, oil all parts thoroughly at the sliding points.
– Insert the needle bearing in the conrod eye, attach the piston (the
arrow on the base of the piston should point towards the exhaust
port) and mount the piston pin.
– Mount 2 new wire circlips with the open side facing down.
– Mount the cylinder base gaskets.
– Place the piston on a self-made wooden stand and adjust the piston
ring.
– Oil the sealing element support
1
.
NOTE:
2 piston rings are installed starting with the 2005 model.
– Mount the pre-mounted cylinder, remove the wooden stand and
tighten all 4 collar nuts crosswise to 35 Nm.
Adjusting dimension “X”
NOTE: Dimension "X" is the dimension from the upper edge of piston to
the upper edge of the cylinder with the cylinder under low tension and
the piston in TDC position.
The dimension "X" should be adjusted extremely carefully by inserting
cylinder base gaskets of suitable thicknesses.
!
CAUTION
!
I
F THE DIMENSION
“X“
IS TOO LARGE
,
THE COMPRESSION RATIO WILL BE REDUCED
AND THE ENGINE WILL LOSE POWER
. O
N THE OTHER HAND
,
IF THE DIMENSION
“X“
IS TOO SMALL
,
THE ENGINE WILL PING AND OVERHEAT
.
250 SX/SXS
all 2006 250 models
– Move the piston to TDC and apply the adjusting gauge
548.29.001.000 to the center of the cylinder, transversal to the
driving direction. Use a feeler gauge to measure the gap between the
upper edge of the piston or cylinder and the adjusting gauge.
250 EXC/EXC SIX DAYS 2004/2005
all 300 models
– Move the piston into the TDC position and place a sliding gauge or
straight edge across the cylinder. Use a feeler gauge to measure the
gap between the upper edge of the piston or cylinder and the sliding
gauge.
– If correctly adjusted, the adjusting plate or sliding gauge should fit
flush against the upper edge of the piston and cylinder.
– Correct by adding or removing cylinder base gaskets.
Dimension “X“ = 0 mm
+ 0.1 mm
!
CAUTION
!
T
HE PISTON MUST NOT PROTRUDE BEYOND THE CYLINDER
'
S UPPER EDGE
.
Содержание 125 SX 2010
Страница 2: ...OWNERSMANUAL2010 250 SX 250 300 XC XC W EXC EXC SixDays ...
Страница 3: ...OWNER S MANUAL 2010 125 SX 150 SX 250 SX Art no 3211480en ...
Страница 91: ...TECHNICAL DATA SHOCK ABSORBER 89 Shock absorber oil p 95 SAE 2 5 ...
Страница 93: ...91 ...
Страница 103: ...INDEX 101 U Use definition 5 V View of vehicle right rear 8 W Warranty 5 Wiring diagram 92 93 Work rules 5 ...
Страница 222: ...119 ...
Страница 223: ...WIRING DIAGRAM 120 ...
Страница 226: ...WIRING DIAGRAM 123 ...
Страница 304: ...1 2 3 4 7 12 Art No 3 206 088 E Repair manual KTM 250 300 ...
Страница 306: ...bl bk 6 7 8 9 7 14 Art No 3 206 088 E Repair manual KTM 250 300 ...
Страница 308: ...1 2 3 4 5 7 16 Art No 3 206 088 E Repair manual KTM 250 300 ...
Страница 323: ...9 1 Art No 3 206 088 E Repair manual KTM 250 300 TROUBLE SHOOTING TROUBLE SHOOTING 250 300 9 2 INDEX 9 ...
Страница 393: ...11 15 PERIODIC MAINTENANCE SCHEDULE 2010 250 SX ...
Страница 394: ...11 16 Repair manual KTM 250 300 Art No 3 206 088 E ...
Страница 395: ...11 17 PERIODIC MAINTENANCE SCHEDULE 2010 250 300 XC XC W EXC EXC SIX DAYS 250 300 EXC E EXC E SIX DAYS ...
Страница 396: ...11 18 Repair manual KTM 250 300 Art No 3 206 088 E ...
Страница 397: ...11 19 ...
Страница 408: ...EXC 250 300 2005 EXC SIX DAYS 250 300 05 06 12 10 Art No 3 206 088 E Repair manual KTM 250 300 ...
Страница 409: ...EXC 250 300 2005 EXC SIX DAYS 250 300 05 06 12 11 ...
Страница 410: ...e EXC 250 300 2005 EXC SIX DAYS 250 300 05 06 12 12 Art No 3 206 088 E Repair manual KTM 250 300 ...
Страница 411: ...right front flasher right rear flasher left rear flasher EXC 250 300 2005 EXC SIX DAYS 250 300 05 06 12 13 ...
Страница 412: ...EXC 250 300 2005 EXC SIX DAYS 250 300 05 06 12 14 Art No 3 206 088 E Repair manual KTM 250 300 ...
Страница 413: ...EXC 250 300 2005 EXC SIX DAYS 250 300 05 06 12 15 ...
Страница 414: ...EXC USA 250 2005 12 16 Art No 3 206 088 E Repair manual KTM 250 300 ...
Страница 416: ...12 18 Repair manual KTM 250 300 Art No 3 206 088 E ...
Страница 430: ...Repair manual KTM 250 300 Art No 3 206 088 E 12 32 250 EXC EXC Six Days EU AUS 2008 2009 ...
Страница 431: ...12 33 250 300 XC USA 2008 250 CX W ZA 2008 2009 ...
Страница 432: ...Repair manual KTM 250 300 Art No 3 206 088 E 12 34 250 XC W USA 2008 09 300 XC W USA ZA 2008 09 ...
Страница 433: ...12 35 300 EXC E EXC E SixDays EU AUS 2008 2009 ...
Страница 435: ...12 37 CABLE COLOURS bl black ye yellow bu blue gn green re red wh white br brown or orange pi pink gr grey pu purple ...
Страница 437: ...12 39 250 SX 2010 ...
Страница 438: ...12 40 Repair manual KTM 250 300 Art No 3 206 088 E ...
Страница 439: ...12 41 250 EXC EU 2010 ...
Страница 440: ...12 42 Repair manual KTM 250 300 Art No 3 206 088 E ...
Страница 441: ...12 43 250 300 EXC 2010 ...
Страница 442: ...12 44 Repair manual KTM 250 300 Art No 3 206 088 E ...
Страница 443: ...12 45 250 300 XC XC W 2010 ...
Страница 444: ...12 46 Repair manual KTM 250 300 Art No 3 206 088 E ...
Страница 445: ...REPAIRMANUAL2004 2010 2004 2005 DCC ...
Страница 553: ...1 7 T 14031 Dismounting mounting tool ...
Страница 559: ...2 6 Exploded view PDS 5018 SXS SMR 2005 2006 ...
Страница 561: ...2 8 Exploded view PDS 5018 SXS 2007 ...
Страница 664: ...REPAIRMANUAL2004 2010 WP 4860 MXMA Closed Cartridge WP 4860 MXMA PA Preload Adjuster WP 4357 4860 MXMA ...
Страница 682: ...Workshop manual Product Exploded View Disassembly assembling 3 4860 MXMA Frontfork 4860 MXMA 2003 05 2002 Exploded view ...
Страница 739: ...1 7 T 14 030 Adaptor T 14 033 Assembling tool ...
Страница 741: ...2 2 Repair manual WP Fork Closed Cartridge Art No 3 211 199 E Exploded view SXS 2005 ...
Страница 746: ...2 7 Exploded view SXS 2006 ...
Страница 751: ...2 12 Repair manual WP Fork Closed Cartridge Art No 3 211 199 E Exploded view SX 2007 ...
Страница 756: ...2 17 Exploded view Fork SXS 2007 ...
Страница 820: ... Assemble the O ring 1 Apply the O ring with T158 Apply the inside O ring 2 with T158 Membrane holder complete 4 55 1 2 ...