Repair manual KTM 250/300
Art.- No. 3.206.088-E
1
2
3
– Remove the 4 collar nuts
1
on cylinder base and remove the
cylinder.
– Remove the cylinder base gasket.
– Cover the crankcase.
– Place piston on a wooden jig and remove both piston pin locking
pins.
– Expel the piston pin from the piston without exerting undue force.
Use a suitable mandrel if necessary.
– Remove the piston and the piston pin needle-bearing from the
conrod eye.
!
CAUTION
!
T
HE PISTON PIN MUST NEVER BE FORCED OUT WITH A PUNCH
. T
HIS WOULD
DAMAGE THE CONROD BEARING
.
NOTE:
2
PISTON RINGS ARE INSTALLED STARTING WITH THE
2005
MODEL
.
Dismounting the clutch cover
– Remove the collar bolts and the clutch cover including the gasket.
NOTE:
– The water pump cover
3
, the outer cover
2
and the cover lid
4
do
not need to be removed.
– The water pump and the centrifugal timer remain in the clutch cover.
5
6
Dismounting the pressure cap and the clutch discs
– Loosen the collar bolts
5
in a diagonally opposite sequence to
prevent wedging of the discs as the springs expand.
– Remove the collar bolts, springs and spring retainers.
– Take the pressure cap and the disc package out of the outer clutch
hub.
– Take the thrust bearing
6
off the drive shaft.
4-4
4
Содержание 125 SX 2010
Страница 2: ...OWNERSMANUAL2010 250 SX 250 300 XC XC W EXC EXC SixDays ...
Страница 3: ...OWNER S MANUAL 2010 125 SX 150 SX 250 SX Art no 3211480en ...
Страница 91: ...TECHNICAL DATA SHOCK ABSORBER 89 Shock absorber oil p 95 SAE 2 5 ...
Страница 93: ...91 ...
Страница 103: ...INDEX 101 U Use definition 5 V View of vehicle right rear 8 W Warranty 5 Wiring diagram 92 93 Work rules 5 ...
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Страница 223: ...WIRING DIAGRAM 120 ...
Страница 226: ...WIRING DIAGRAM 123 ...
Страница 304: ...1 2 3 4 7 12 Art No 3 206 088 E Repair manual KTM 250 300 ...
Страница 306: ...bl bk 6 7 8 9 7 14 Art No 3 206 088 E Repair manual KTM 250 300 ...
Страница 308: ...1 2 3 4 5 7 16 Art No 3 206 088 E Repair manual KTM 250 300 ...
Страница 323: ...9 1 Art No 3 206 088 E Repair manual KTM 250 300 TROUBLE SHOOTING TROUBLE SHOOTING 250 300 9 2 INDEX 9 ...
Страница 393: ...11 15 PERIODIC MAINTENANCE SCHEDULE 2010 250 SX ...
Страница 394: ...11 16 Repair manual KTM 250 300 Art No 3 206 088 E ...
Страница 395: ...11 17 PERIODIC MAINTENANCE SCHEDULE 2010 250 300 XC XC W EXC EXC SIX DAYS 250 300 EXC E EXC E SIX DAYS ...
Страница 396: ...11 18 Repair manual KTM 250 300 Art No 3 206 088 E ...
Страница 397: ...11 19 ...
Страница 408: ...EXC 250 300 2005 EXC SIX DAYS 250 300 05 06 12 10 Art No 3 206 088 E Repair manual KTM 250 300 ...
Страница 409: ...EXC 250 300 2005 EXC SIX DAYS 250 300 05 06 12 11 ...
Страница 410: ...e EXC 250 300 2005 EXC SIX DAYS 250 300 05 06 12 12 Art No 3 206 088 E Repair manual KTM 250 300 ...
Страница 411: ...right front flasher right rear flasher left rear flasher EXC 250 300 2005 EXC SIX DAYS 250 300 05 06 12 13 ...
Страница 412: ...EXC 250 300 2005 EXC SIX DAYS 250 300 05 06 12 14 Art No 3 206 088 E Repair manual KTM 250 300 ...
Страница 413: ...EXC 250 300 2005 EXC SIX DAYS 250 300 05 06 12 15 ...
Страница 414: ...EXC USA 250 2005 12 16 Art No 3 206 088 E Repair manual KTM 250 300 ...
Страница 416: ...12 18 Repair manual KTM 250 300 Art No 3 206 088 E ...
Страница 430: ...Repair manual KTM 250 300 Art No 3 206 088 E 12 32 250 EXC EXC Six Days EU AUS 2008 2009 ...
Страница 431: ...12 33 250 300 XC USA 2008 250 CX W ZA 2008 2009 ...
Страница 432: ...Repair manual KTM 250 300 Art No 3 206 088 E 12 34 250 XC W USA 2008 09 300 XC W USA ZA 2008 09 ...
Страница 433: ...12 35 300 EXC E EXC E SixDays EU AUS 2008 2009 ...
Страница 435: ...12 37 CABLE COLOURS bl black ye yellow bu blue gn green re red wh white br brown or orange pi pink gr grey pu purple ...
Страница 437: ...12 39 250 SX 2010 ...
Страница 438: ...12 40 Repair manual KTM 250 300 Art No 3 206 088 E ...
Страница 439: ...12 41 250 EXC EU 2010 ...
Страница 440: ...12 42 Repair manual KTM 250 300 Art No 3 206 088 E ...
Страница 441: ...12 43 250 300 EXC 2010 ...
Страница 442: ...12 44 Repair manual KTM 250 300 Art No 3 206 088 E ...
Страница 443: ...12 45 250 300 XC XC W 2010 ...
Страница 444: ...12 46 Repair manual KTM 250 300 Art No 3 206 088 E ...
Страница 445: ...REPAIRMANUAL2004 2010 2004 2005 DCC ...
Страница 553: ...1 7 T 14031 Dismounting mounting tool ...
Страница 559: ...2 6 Exploded view PDS 5018 SXS SMR 2005 2006 ...
Страница 561: ...2 8 Exploded view PDS 5018 SXS 2007 ...
Страница 664: ...REPAIRMANUAL2004 2010 WP 4860 MXMA Closed Cartridge WP 4860 MXMA PA Preload Adjuster WP 4357 4860 MXMA ...
Страница 682: ...Workshop manual Product Exploded View Disassembly assembling 3 4860 MXMA Frontfork 4860 MXMA 2003 05 2002 Exploded view ...
Страница 739: ...1 7 T 14 030 Adaptor T 14 033 Assembling tool ...
Страница 741: ...2 2 Repair manual WP Fork Closed Cartridge Art No 3 211 199 E Exploded view SXS 2005 ...
Страница 746: ...2 7 Exploded view SXS 2006 ...
Страница 751: ...2 12 Repair manual WP Fork Closed Cartridge Art No 3 211 199 E Exploded view SX 2007 ...
Страница 756: ...2 17 Exploded view Fork SXS 2007 ...
Страница 820: ... Assemble the O ring 1 Apply the O ring with T158 Apply the inside O ring 2 with T158 Membrane holder complete 4 55 1 2 ...