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FAILURE DIAGNOSIS

FAILURE DIAGNOSIS PROCEDURE WHEN THE DRUM BRAKE FAILS

The wire ropes of
brake control
cable can not be
pulled smoothly in
the cover

Brake
rocker arm
revolves
difficultly

The arrow on the
indicating plate of brake
cam aligns with or
Exceeds the “

▽

” mark on

the brake wheel hub cap

The arrow on the indicating
plate of brake cam does not
align with the “

▽

” mark on

the brake wheel hub cap

The
movable parts
of the brake
cam are rust-
ed or stuck
in foreign
materials

1. Check if the crown

face of the brake cam
is over-worn

2. Check if the brake

block friction disc is
over-worn

3. Check if the brake

wheel hubinside is
over-worn

1. Check if the surface of

brake block friction disc is
stained with oil

2. Check if the contact area

between the brake block
friction disc and brake hub
is less than 70%

Drum brake fails

Check if the free stroke of brake lever is

within 10mm ~ 20mm or check if the free

stroke of brake pedal is within 20mm ~ 30mm

Yes

Readjust

Separate the steel ropes of brake rocker arm and brake
control cable, then pull the brake rocker arm by hand to check

Brake rocker arm
revolves smoothly,
but you feel
resistance when
holding the brake
handle

Содержание Ride Speedy

Страница 1: ...REPAIR MANUAL Speedy Vers 2017_01...

Страница 2: ...ended that repair work will be done by a fully educated mechanic We will not provide descriptions of general workshop methods safety rules that necessary in a wo rkshop All specifications refers to th...

Страница 3: ...ROUBLESHOOTING 22 4 PERIODIC MAINTENANCE 25 PERIODIC MAINTENANCE CHART 26 IMPORTANT PREPARATION REFERENCES 27 WHEELS AND TIRES BRAKES 28 AIR PRESSURE INSPECTION 28 WHEEL BEARING AND WHEEL AXLE DAMAGE...

Страница 4: ...ECTION 58 MOTOR CABLE INSPECTION 58 ELECTRICAL SYSTEM GENERAL SWITCHES 59 CONVERTER INSPECTION 59 THROTTLE INSPECTION 59 SPEED LIMIT SWITCH 59 PART LOCATION ELECTRICAL SYSTEM 60 PART LIST LIGHTS INSTR...

Страница 5: ...mpletely before the start of work It contains useful info mation how to repair and maintain the vehicle SPARE PARTS AND ACCESSORIES Only use spare parts and accessory that have been approved or recomm...

Страница 6: ...vehicle identification number VIN 2 is stamped into down tube in front of the frame FRAME PLATE The frame plate 1 is fixed on the right side of the frame MOTOR NUMBER The motor number 1 is stamped in...

Страница 7: ...2 15 12 Tire 90 90 12 Rear tire Type Tubeless Pressure on cold tire 2 5 bar Size Rim J12 2 15 Tire 120 70 12 BRAKES Front brake Type Single Hydraulic disc brake 180 mm Right hand operation Brake fluid...

Страница 8: ...cylinder assembly 22 29 Fixing bolt of disc brake handle 5 9 Fixing bolt of handlebar welding assembly M10 40 45 Front wheel spindle locking nut M12 68 85 Front absorber fixing nut M12 55 62 Rear whe...

Страница 9: ...screw is different in terms of assembly parts and protective plate It should be installed in the right position if confused place the bolt into the hole to check whether it fits or not MAXIMUM TORQUE...

Страница 10: ...e reused and check them for damage and wear Re place damaged or worn parts Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 NAME REMARKS Spacer gauge Figure 1 Inner hexagon wren...

Страница 11: ...1 TIPS FOR USING THE FOUR MAJOR ELECTRICAL PARTS...

Страница 12: ...intainer or original manufacturer for repair 3 MOTOR 1 Brushless and gearless motor is adopted in this electrovehicle Prevent the center of the motor against the water during driving otherwise it will...

Страница 13: ...2 FAILURE DIAGNOSIS...

Страница 14: ...g in the br ake caliper brake hose and hose joints Check if there is sponge feels when operating the brake lever Check if the brake friction disc is worn to limit mark and if the brake plate is over w...

Страница 15: ...k if the crown face of the brake cam is over worn 2 Check if the brake block friction disc is over worn 3 Check if the brake wheel hubinside is over worn 1 Check if the surface of brake block friction...

Страница 16: ...ut voltage of Check input voltage of controller Open circuit between battery and breaker Reconnect Reconnect or replace Battery Break Change battery Motor Fault Motor Voltage 5V 60V Voltage Controller...

Страница 17: ...air handle Reconnect handle connection insulation Y Y abnormal Motor runs and stops Low capacity of battery Bad connection of breaker lead Test controller output signal and brake switch Bad handle and...

Страница 18: ...harge fault not charged Charge plug socket fault Check if motor Fault Change battery Change plug socket Change charger Controller fault Repair or replace controller Repair motor Y Y Y Low charging mil...

Страница 19: ...ug or wire Bad connection of charger s output plug or socket Abnormal signal of charger fake charging Change battery Change charger Pull in the plug or replace wire Replace output plug or socket N No...

Страница 20: ...URN SIGNAL OFF No sound Horn button fault Horn fault Oscillator fault Wrong connection Replace Replace Repair Y Y N N Headlamp and turn signal off Wiring open circuit Headlights turn signal switch is...

Страница 21: ...3 FAULTS AND TROUBLE SHOOTING...

Страница 22: ...FAULTS AND TROUBLESHOOTING 22...

Страница 23: ...FAULTS AND TROUBLESHOOTING 23...

Страница 24: ...FAULTS AND TROUBLESHOOTING 24...

Страница 25: ...4 PERIODIC MAINTENANCE...

Страница 26: ...s buttons and seal of vehicle Inspect adjust I A I A I A I A I A I A Front and rear brakes Inspect I I I I I I Suspension system Inspect I I I I Electronic assembly Inspect I I I I I I Bearing of fron...

Страница 27: ...ameter 180 Inner diameter of rear drum brake 110 Thickness of friction piece in rear brake pad 4 0 3 0 Free stroke of front rear brake lever 10 20 Brakes Rim Tyre pressure Item Standard value mm Limit...

Страница 28: ...ge in the brake system or worn out brake linings 1 Move the brake fluid reservoir mounted on the handlebar to a horizontal position 2 Check the brake fluid level 3 Check the brake system and do not co...

Страница 29: ...ystem 1 Move the brake fluid reservoir mounted on the handlebar to a horizontal position 2 Check the brake fluid level 3 Remove the cover with membrane 2 4 Add brake fluid to the MAX level 3 5 Mount t...

Страница 30: ...in reverse order BRAKE DISC INSPECTION 1 Check the thickness of the front disc at several places on the disc to see if it conforms to measurement Allowable limit A 3 mm 2 If the brake disc thickness...

Страница 31: ...ontact a doctor immediately Brake fluid can damage paint rubber and plastic parts When brake fluid dripping on such parts wipe it away immediately 1 Place a container under the brake calliper 2 Remove...

Страница 32: ...ed to adjusted 2 To adjust the brake cable turn the adjustment nut 1 in or out till the free play of the brake lever is ok Please consider that the rear brake system must not block when operating The...

Страница 33: ...bsorber up and down to check for correct function 2 Check whether a part of the rear shock absorber is damaged or loosened 3 Put the vehicle on the main stand and move the rear wheel up down and left...

Страница 34: ...ery at an ambient temperature over 40 C so as to prevent irreversible capacity loss of the battery At low temperatures the lithium battery capacity will lose at varying degrees To be more specific the...

Страница 35: ...e light Switches Functions left side 1 High Low beam switch 2 Indicator switch 3 Horn switch Switches Functions right side 4 Gear Change 5 Double Flash Switch 6 Start Button HEADLIGHT AIMING INSPECTIO...

Страница 36: ...5 REPAIR AND DIAGNOSTICS...

Страница 37: ...LOCATION FRONT WHEEL PART LIST FRONT WHEEL 1 Nut M12 1 25 6 Disc TORQUE LIST 2 Speedometer drive 7 Bolts for disc 3 Tyre 8 Spacer short 4 Tyre valve 9 Front Axle For screws that are not listed use sta...

Страница 38: ...1 technically 1 6 mm legal value may be different Front rim MT2 15 12 Rear tire 120 70 12 2 0 0 1 technically 1 6 mm legal value may be different Rear rim J12 2 15 TROUBLESHOOTING FRONT REAR WHEEL FAI...

Страница 39: ...position of the speedometer drive circle REAR WHEEL REPLACEMENT Left side 1 Remove the swinging arm cover left 2 Remove the fixing nut 1 and the nut 2 3 Remove the bolt 3 and the adjustment bracket 4...

Страница 40: ...y be different WHEEL BEARING WHEEL AXLE DAMAGE INSPECTION The wheels rotate with difficulties The wheel axle Bearing or the gear seats are in failure To find the error the wheel must be removed 1 Loos...

Страница 41: ...NSE WITH STIPULATED CLEANING AGENT IN ORDER TO AVOID REDUCTION OF BRAKING QUALITY PART LIST FRONT BRAKE 1 Front brake assy complete 2 Brake lever 3 Brake fluid reservoir 4 Brake calliper 5 Brake switc...

Страница 42: ...rews that are not listed use standard values page 8 SPECIFICATION FRONT REAR BRAKE ITEM STANDARD VALUE mm ALLOWABLE LIMIT mm Thickness of front brake disc 3 5 3 0 Thickness of front brake pads 7 0 6 0...

Страница 43: ...r replace the brake pads and clean the brake disc drum Pulsing during braking Brake disc worn Replace brake disc Brake drum worn Replace the rear rim FRONT BRAKE LEVER The front brake lever is located...

Страница 44: ...he plunger module is not available separately FRONT BRAKE CALLIPER REPLACEMENT When the performance of the front brake is poor it could be possible that the gaskets of the front brake calliper defect...

Страница 45: ...ID WARNING 1 Never use dirty or unspecified brake fluid or mix different Brake fluid because it will damage the brake system 2 Brake fluid spilled on brake pads or brake disk will reduce the braking e...

Страница 46: ...When the brake hose need to be replaced use only genuine parts 3 For brake hose replacement see page 31 BRAKE CABLE 1 When the rear brake cable is cracked or worn you must replace it Please consider t...

Страница 47: ...of central stand 10 Rubber buffer 11 Bolt M10 55 12 Nut M6 13 Bolt M16 30 14 Central stand 15 Pin of central stand 16 Spring central stand 17 Bracket between frame and rear cover 18 Bolt M18 12 19 Foo...

Страница 48: ...acket 2 Bolt M6 12 3 Left fork leg 4 Right fork leg 5 Speedometer cable bracket 6 Fork shaft with triple tree 7 Bolt M12 40 8 Bearing fork assy 9 Fixing nut 10 Upper Bearing race above Adjustment nut...

Страница 49: ...shock absorber 2 Right shock absorber 3 Bolt M10 1 25 40 only left side illustrated 4 Nut M10 only left side is illustrated SPECIFICATION ITEM DESCRIPTION VALUE Rear shock absorber Adjustable spring...

Страница 50: ...sket defect Replace the affected fork leg Weak rear shock absorber spring Spring worn or broken Replace the rear shock absorber Leaking rear shock absorber Gasket defect Replace the rear shock absorbe...

Страница 51: ...ake calliper as shown in the picture A on the side before 1 When you replace parts 1 and 2 it is recommended to disconnect all electric wires 2 When you replace the front brake calliper you must Relea...

Страница 52: ...er bearing race above 9 Upper Bearing race below 10 Bearing set below 11 Lower bearing race below 12 Fork shaft with triple tree TORQUE LIST TROUBLESHOOTING PART NO TORQUE 2 5 40 60Nm FAILURE CAUSE TO...

Страница 53: ...he adjustment nut and the steering bearing components WARNING 6 Remove the front fork 7 Replace the lower bearing components see page 42 8 Assemble the front fork 9 Assemble the upper bearing componen...

Страница 54: ...nut 3 till the correct setting is reached 5 Test the steering play WARNING The steering must be adjusted in that way that it is easy to move the handlebar and the steering is without free play 6 Fina...

Страница 55: ...Converter plug Motor Holzer line Motor Lithium battery LED Motor phase line W V U L B W O Gr Gr L L W B B B B B B B B O O O Lb Lb Lb Lb Lg Lg G G G G G G G G G G G R W G W B W B W G Y G Y G Y G Y Y Y...

Страница 56: ...necting wire CONFIGURATION LIST OF ELECTRO VEHICLE Type Numbers in one group Parameters of the charger Parameters of the controller Parameters of motor Input voltage V Maximum charge voltage V Maximum...

Страница 57: ...e batteries was stored for a long period put it well in its half capacity Do not wrap it with conduct material to avoid the damage caused by the direct contact between the metal and batteries Keep the...

Страница 58: ...results between each colour should be the same If the results are not the same turn the rear wheel and measure again 1 Switch on the ignition 2 Measure the voltage of the with the multimeter as shown...

Страница 59: ...een THROTTLE INSPECTION 1 Remove the front handlebar cover 2 Set the multimeter as shown in the table below SPEED LIMIT SWITCH 1 Remove the front handlebar cover 2 Measure with the multimeter as sho w...

Страница 60: ...0013348 White Via panel lamp 3 Front direction Indicator 2 11 E4 50R 001308 Amber Green 4 Rear direction Indicator 2 12 E4 R50 001309 Amber Green 5 Rear position lamp 1 E4 R50 0013349 Red Via panel la...

Страница 61: ...symbol and pull the key out the steering is locked If the steering lock do not work correct replace the main switch Follow the description above HORN INSPECTION 1 Remove the front cover 2 Disconnect t...

Страница 62: ...witch cable 3 Use a continuity tester to measure the switches as shown in the illustrations below 4 In case of damage the handle switch need to be replaced complete and does not need to be repaired Le...

Страница 63: ...ar cover 2 Use a continuity tester to measure the switches as shown in the illustrations below 3 In case of damage the handle switch need to be replaced W B L Low beam High beam O Gr Lb Winker left Wi...

Страница 64: ...y the front brake and check if brake light is working 5 Apply the rear brake and check if brake light is working 6 Turn on the left and right winker and check all winkers are working If the relative l...

Страница 65: ...LIGHT REPLACEMENT 1 Remove the front handlebar cover 2 Remove the bolt 1 to remove the headlight 2 FRONT TURNING LIGHT REPLACEMENT 1 Remove the front middle cover decoration 2 Remove the eight screws...

Страница 66: ...whole lamp TROUBLESHOOTING FAILURE CAUSE TO DO Lights do not come on when ignition switch is on Burned bulb or lights Replace bulb or lights Faulty switch Replace switch Broken or shorted wire Check...

Страница 67: ...Remove the five screws 1 to remove the speedometer 3 To remove the bulbs pull out on the cables 2 SPEEDOMETER DESCRIPTION 1 High beam indicator 2 Left turn indicator 3 Total kilometers travelled 4 Ba...

Страница 68: ...rce or any place where may bite it when it is moving When laying a cable along a handle avoid it being strained too tightly or loosely and it can not interfere with any adjacent part at any turning po...

Страница 69: ...Remove the four bolts 3 4 Remove the two screws 4 to remove the battery connecting wire 5 Remove the four bolts 5 REAR CARRIER REMOVAL 1 Remove the four bolts to remove the rear rack 1 REAR BODY PANE...

Страница 70: ...footboard decoration panel remove the four screws 2 B Only one side left side is illustrated 3 Use the same method to remove the other side right side 4 Pull the rear body panel backwards arrows 5 The...

Страница 71: ...ght screws 2 to remove the rear decorating plate Refer to B 3 Remove the eight screws 3 to remove the Left decorating plate Refer to C D 4 Remove the five screws 4 to remove the rear left protecting p...

Страница 72: ...k cover chrome plating decoration 1 and pp small cap 2 by using a screwdriver 2 Remove the two bolts to remove the rear fork 3 Only one side left side is illustrated REAR INNER MUDGUARD REMOVAL 1 Remo...

Страница 73: ...T HANDLEBAR COVER REMOVAL 1 Remove the two screws 1 and one bolt 2 2 Remove the two screws 3 on the left 3 Remove the two screws 4 on the left 4 Remove the two screws 5 to remove the front handlebar c...

Страница 74: ...the left three screws 2 remove the right side in the same way 3 Remove the lower left two screws 3 remove the right side in the same way 4 Disconnect the cable 4 coming from the front middle cover 5...

Страница 75: ...e same way 2 Remove the left and right pedal bolt 2 right side is not illustrated 3 Remove the footplate four bolt 3 and the front protecting plate eight screws 4 right side is not illustrated 4 Remov...

Страница 76: ...ckwards as shown in the picture A 7 Remove the two screws 7 to remove the footplate small cover 8 Remove the two screws 8 to separate the toolbox from footplate 9 Remove the four screws 9 to remove th...

Страница 77: ...CHASSIS 77 2 FRONT MUDGUARD 1 Remove the three bolts 1 to remove the front mudguard 2 Remove the three cap nuts 2 to remove the pvc plate 1...

Страница 78: ...t handed thread and vice versa The certification number are E7 81R 000507 Only one side left side is illustrated BACK VIEW MIRRORS REMOVAL 1 Push up the rubber sleeve 1 2 Turn out the left and right b...

Страница 79: ...RIDE is a trademark of KSR Group GmbH Gewerbeparkstrasse 11 3500 Krems Austria www ksr group com...

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