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VI - 6

Hydraulic system

6.2.5 Hydraulic circuit diagram of the
loading wagon - Standard operation Model
GL

P = 20 BAR

Hydraulic scraper floor

Pick-up

Cutter

Rear panel

High-pressure

pipework

Tank

pipework

Check valve

P

T

Connection 
Tractor hydraulic system

T

P

A

A

A

A

A

Articulated low-bar

d=1,5mm
(332-014)

d=1,4mm
(920-904)

333-450

B

B

B

Содержание Titan 6/50 GL

Страница 1: ...Short cut loading wagon Titan 6 50 GL Titan 6 54 GL Titan R 54 GL from Machine no 599 090 Operating Instructions 150 000 034 00 EN ...

Страница 2: ...y quoting the number given overleaf Spelle 02 05 2005 Dr Ing Josef Horstmann General Manager pp Dr Ing Klaus Martensen Manager of Construction and Development We are solely responsible for the product tto which this declaration refers corresponds to the relevant basic safety and health requirements of the EC Directive 98 37 EC EC Declaration of Conformity corresponding to the EC Directive 98 37 EC...

Страница 3: ...ort cut loading wagon and to maintain the value of your investment Please note the following Always store these operating instructions ready to hand in the container provided for them These instructions are a component of your machine Only operate your machine in accordance with these instructions It is vitally important that you follow the safety instructions Likewise follow the relevant accident...

Страница 4: ...Foreword ...

Страница 5: ... of the power take off shaft II 3 2 8 Hydraulic unit II 3 2 9 Tyres II 4 2 10 Maintenance II 4 2 11 Conversion by the customer and making spare parts II 4 2 12 Non permitted modes of operation II 4 2 13 Safety instructions attached to the machine II 4 2 14 Position of safety labels on the machine II 6 2 15 Position of the general information panels on the machine II 10 3 Operation III 1 3 1 Genera...

Страница 6: ...II 13 3 10 2 The loading process III 13 3 10 3 Finishing the loading process III 15 3 10 4 Preparation for the emptying process III 15 3 10 5 Emptying process III 15 3 10 6 After emptying III 16 3 11 Shutting down III 16 4 Comfort Control Unit IV 1 4 1 General Description IV 1 4 2 Mounting IV 2 4 3 Control Unit IV 4 4 4 Operational Readiness IV 5 4 5 Manual Mode IV 6 4 5 1 Loading mode basic scree...

Страница 7: ...structions for the hydraulic system VII 7 7 7 Checking and changing the oil VII 8 7 8 Chain tension VII 9 7 9 Scrapers VII 10 7 10 Checking the safety rollers of the individual knife protection system VII 11 7 11 Lubrication VII 12 7 12 Central lubrication of feed unit and pick up drive chains VII 15 7 13 Brake system VII 16 7 14 Care after daily use VII 18 7 15 Maintenance and repair work inside ...

Страница 8: ...Contents A1 3 Assembling the superstructure A 7 A2 Electrical circuit diagram A 10 ...

Страница 9: ... 3 Certification EC Declaration of Conformity See inside title page 1 2 4 Identificationlabel Maschinenfabrik Bernard Krone GmbH Heinrich Krone Str 10 D 48480 Spelle Made in Germany Model Year of manufacture Vehicle ident no The whole identification label has documentation value and must not be altered or made unrecognisable 1 2 5 Information for enquiries and orders When ordering spare parts the ...

Страница 10: ...sk is borne solely by the user Proper use includes following the operating maintenance and service instructions stipulated by the manufacturer Permitted loads agricultural storks such as hay straw and grass silage The collection and loading of other materials is only permitted after agreementwiththemanufacturer In any case the basic requirement is that the load material is laid in swathes and pick...

Страница 11: ...h for 17 cutters approx mm 80 80 35 cutters approx mm 40 40 Pick up working width DIN11200 mm 1700 1700 Powerconsumption approx kW HP 66 90 74 100 99 125 Permittedladenweight kg 13 500 13 500 15 500 15 500 Loadingtime approx min 5 8 6 9 Unloadingtime approx min 1 5 2 Ground clearance of the hydraulic articulated tow bar approx mm 750 750 Single or double acting hydraulic connection with free retur...

Страница 12: ...I 4 General information ...

Страница 13: ...e owner must also ensure that the contents of the operating instructions are fully understood by the personnel Maintenance work which is not described in these operation instructions must only be carried out by authorised specialist workshops 2 3 Dangers involved in not following the safety instructions Not following the safety instruction will put at risk personnel the environment and the machine...

Страница 14: ...he purpose 13 Abide by the permitted axle loads laden weight and transport dimensions 14 Check and attach transport equipment such as lights warning devices and any possible safety devices 15 Ancillary equipment ropes chains and rods etc and remotely operated devices must be positioned so that they do not cause any unintentional movement in all transport and working positions 16 See that equipment...

Страница 15: ...main inside the area of the rotating power take off shaft or articulated shaft 12 Always shut down the power take off shaft when the bend is unnecessarily too great 13 Caution After shutting down the power take off shaft there is a danger that parts which are subject to inertia will continue running Do not approach the machine during this time Work must not be carried out on the machine until it i...

Страница 16: ... the electrical system 7 Protective devices subject to wear must be checked regularly and replaced at the proper time 8 When carrying out electric welding work on the tractor and attached equipment disconnect the cable from the generator and the battery 9 Spare parts must at least comply with the technical requirements laid down by the equipment manufacturer This is only guaranteed by using genuin...

Страница 17: ...II 5 Safety ...

Страница 18: ...II 6 Safety TR200022 1 7 7 4 2 9 5 3 6 TR200020 3 3 7 4 9 8 5 6 7 2 14 Position of safety labels on the machine Left side of the wagon Right side of the wagon ...

Страница 19: ... bar Part no 939 101 4 1 x 7 Part no 942 196 1 4 x Neverattempttoaccessthe crushing or danger zone while the parts are still able to move 3 Part no 939 407 1 2 x Neverattempttoaccessthe pick up area while the tractor engine is switched on and the powertake offshaftis running 6 Part no 939 412 2 2 x Do not stay within the swing area of the rear panel while the tractor engine is running 8 Order no 9...

Страница 20: ...II 8 Safety TR200022 1 7 7 4 2 9 5 3 6 TR200020 3 3 7 4 9 8 5 6 7 LinkeMaschinenseite RechteMaschinenseite ...

Страница 21: ...II 9 Safety 9 Part no 939 516 0 2x Before spending time under the raised rear flap turn off the tractor engine and protect the rear flap ...

Страница 22: ...II 10 Safety TR100023 7 11 8 6 TR000021 2 4 1 9 10 3 5 2 15 Position of the general information panels on the machine Left side of the machine Right side of the machine ...

Страница 23: ...änger ist mit einer Zugöse DIN 11026 ausgerüstet Er darf nur an Zugmaschinen mit einer dafür geeigneten Anhänge kupplung angekuppelt werden 939 478 3 Adjustment lever Position vertically during transport Trailer is fitted with a DIN 11026 towing eye It is only permitted to hitch machines which have a trailer coupling suitable for this towing eye 9 50h 6 50h 50h 11 50h 50h bei Hitch 100h KDW05180 K...

Страница 24: ...II 12 Safety ...

Страница 25: ... and short cut loading wagon from rolling away During operation keep to an adequate safety distance from all moving parts on the short cut loading wagon This especially applies to the pick up device for the pressed material Only remove blockages from this device when the power take off shaft is switched off and the engine is shut down No one must remain within the discharge area or the area where ...

Страница 26: ...ed for the purpose applies to the compressed air brake only Towing height see Page A 2 3 3 Hitching up to the tractor No persons are permitted inside the dangerarea The short cut wagon must be adjusted to the tractor currently being used see Appendix A Inital hitch up 3 3 1 Couple the towing eye of the trailer to the tractor hitch When hitching up the wagon proceed as follows Connect the electrica...

Страница 27: ...e support 3 and secure it in place TRD00005 1 ZX400035 The hitch for the 80 ball attachment must be connected with an approved 80 ball coupling on the tractor side diameter of the ball is 80 mm that is suitable for ensuring reliable holding and a secure locking For hitching height refer to Chapter Changing the drawbar height and adjusting the hitch Abide by the maximum permitted support and traile...

Страница 28: ...double acting tractor valve with pressurelessreturn or a single acting connection with pressurelessreturnconnection Follow the colour coding on the tractor hydraulicsystem Fortractorswithload sensing hydraulic systems see Section Hydraulicunit 3 4 2 Electrical connection in general for standard and operator friendly units Connect the 7 core cable connection 3 for the lights to the 7 way plug conne...

Страница 29: ...ctor First connect the yellow coupling and then the red coupling Disconnection is carried out in the reverse order Arrange the cable connections between the tractor and the short cut loading wagon so that they are not under tension when the vehicles are turning and so that they do not come into contact with the wheels of the tractor BPA02300 1 Connection of comfort control see chapter 4 2 LL400014...

Страница 30: ...ect the separate hydraulic hose from the arrester ram of the steering axle yellow protective cap to a single acting connection on the tractor hydraulic system 3 4 6 Hydraulic connection for blocking trailing steering axle specialfitting Follow the tractor manufacturer s user instructions for the parallel operation of tractor control equipment The supply to the connection for the arrester ram of th...

Страница 31: ...wered the height of the rear roller feelers should be adjusted so that they are at the same height as or are somewhat higher than the side roller feelers so that most of the pressure is applied to the side roller feelers The roller feelers are adjusted via the holed metal straps 5 left and right 3 5 2 Normal position adjusting the working height 3 5 3 Pick up roller feelers rear on special request...

Страница 32: ...nst foreign objects Either 0 17 18 or 35 cutters can be switched in according to choice via the central cutter switch The cutters are arranged in on level Theoretically the shortest cutting length is 40 mm Longer lengths can be achieved by swinging the cutter sets away using the central adjustment see Table The cutting unit has a hydraulic cutter 0 system so that if there are any blockages the cut...

Страница 33: ... working position again see chapter 4 page IV 7 3 7 4 Switching cutters Lifting the articulated tow bar makes it easier to work in comfort under the vehicle Secure the raised vehicle with the supportingfoot Lower the cutting unit fully Remove the ignition key and switch off the electrical supply at the control box The safety lever 6 on each cutter safety device must be released in order to remove ...

Страница 34: ...ible sticky contaminants must be removed from area 3 of the cutters The safety rollers 2 must be able to turn easily while tensioning the safety levers using the multi purpose key 4 Thisensures that only minimum effort is required to turn the multi purpose key 4 that the response shaft of the single cutter safety system operates correctly See chapter 7 10 Checking the safety rollers of the single ...

Страница 35: ...he pick up totally The larger throat of the feed channel makes it easier to clear the blockage by switching on the PTO KDW06290 Risk of accident Before applying the multipurpose spanner always switch off the engine and remove the ignition key If it is not possible to remove the blockages by using the power take off shaft place the multipurpose spanner on the drive shaft on the side Using the multi...

Страница 36: ...rt distance forwards or backwards in a straight line While driving backwards leave the pressure on the hydraulic connection as it is While driving forwards switch the tractor valve for the steering axle to lower so that the wheels can adjust freely whengoingroundbends The steering axle must be locked when driving forwards a if the cornering stability of the non steerable front axle is no longer su...

Страница 37: ...the number of cutters installed a 3 10 2 2 For electromagnetic standard operation When loading proceed as follows Switch the pick up switch to Lower Switch the tractor hydraulic system to Lower or Floating position so that the pick up can adjust to the condition of the ground When starting the loading process switch on the scraper floor advance when the loading material has reached approx 3 4 of t...

Страница 38: ... loading unit runs unevenly because the loading material is heavy c 3 10 2 4Fortheelectromagneticoperator friendly control unit with automatic loader When starting the loading process switch on the hydraulic oil circulation on the tractor and arrest the switch lever Switch the Pick up switch to Lower The pick up can be run in this floating position during the entire loading process Switch on the a...

Страница 39: ...Switch on the scraper floor and advance swiftly so that the loaded material can fall freely out of the wagon When opening the rear flap nobody must remain within the area where it swings open 3 10 4 Preparation for the emptying process Before starting the emptying process switch on the hydraulic sytem on the tractor Switch on the on board electronic system The automatic loader must be switched to ...

Страница 40: ...ier to insert the pins 7 adjust the lock nuts on the threaded rod 8 so that the holes in the inner and outer tubes of the stabiliser foot 1 are exactly aligned Carefully lower the articulated tow bar until the stabiliser foot 1 rests on the ground Switch the hydraulic system to non pressurised Disconnect the hydraulic hoses 5 and 6 from the tractor Disconnect the compressed air hoses 3 and 4 Stow ...

Страница 41: ...III 17 Operation KDW03210 1 Arrest the short cut loading wagon by applying the parkingbrake 1 ...

Страница 42: ...III 18 Operation ...

Страница 43: ...process Loadcounter Control of the actuators installed on the machine Transfer of alarm messages Sensor actuatordiagnostics The control unit 3 communicates information to the driver and performs settings to operate the loader This information is received and further processed by the job computer The control unit 3 has to be protected fromwater If the machine will not be used for an extended period...

Страница 44: ...e control unit with its support 1 where it can be seen by the driver Directfastening Fasten the support 1 using the drill holes 2 alreadypresent The control unit 3 is held in place on the magnetic plate 4 on the support 1 1 4 3 ZX000029 2 ZX000027 1 ...

Страница 45: ... with the tractor wheels Connect the power supply cable 12 V on the tractor and machine side to the 3 pin power outlet DIN9680 The power socket on the machine side is on the front metal cover 5 Control unit Connect the cable included with delivery to the socket 4 on the front metal cover and connect to the socket 3 on the control unit 2 L400450 4 5 ZX000003 2 3 ...

Страница 46: ...IV 4 Comfort Control Unit 4 3 Control Unit Overview 1 On Off key 2 Display 3 Keys 1 8 4 Rotarypotentiometer 5 Esc key F 6 Menu key E 7 Keys A D 1 4 5 6 7 3 2 ZX000004 ...

Страница 47: ...ne just above them For the assignment of the keys see the illustration If there is no softkey above the key the key has no function Key E The key can be used to bring up the menu Key F You can use the key to go to the previous screen or the menu level above the current one Holding the key down slightly longer takes you back to the basic screen 4 4 Operational Readiness Switching on Press the key A...

Страница 48: ...on off Axle suspension on Operatinghourscounterdeactivated Operating hours counter activated Displays in the main window Total number of loads current customer counter Operating hours counter for current customerscounter Softkeys The following softkeys are found in the bottom line Set customer counter Press the key for softkey The 2 1 Customer counter menu is displayed settings see section 5 7 8 S...

Страница 49: ... Press the key for softkey The arrow B indicates thats the function is performed Folding blades out in The activated mode is shown in the display A If the blades are in the waiting position the icon C appears Folding blades in Press key for softkey The arrow B indicates thats the function is performed Folding blades out Press the key for softkey The arrow B indicates thats the function is performe...

Страница 50: ...rrow A indicates that the function is performed Switchingautomaticloaderon off optional Switching automatic loader on Press the key for softkey the softkey appears The automatic loader activates the floor conveyor automatically after the delivery height of the loaded crop is reached The remaining run time A appears in the display after the floor conveyor has been automatically activated Once the r...

Страница 51: ...nveyor forwards speed By turning the rotary potentiometer set the required floor conveyor forwards speed and save it by pressingthepotentiometer Softkeys Switchingbetweenloading unloadingmode The activated mode is displayed Switching to loading mode Press the key for softkey Switching the working floodlights on off The activated mode is shown Switching on the working floodlights Press the key for ...

Страница 52: ...us is displayed Closing the tailgate Press the key for softkey The arrow A indicates that the function is performed the status is displayed ZX000018 A ZX000028 A nur ZX GD GL GD Opening closingtailgate Opening the tailgate Pressing the key for softkey opens the tailgate as long as the key is held down The arrow A indicates thats the function is performed the status is displayed Closing the tailgat...

Страница 53: ...ds motion off Press the key for softkey The arrow A is no longer displayed Operatingthefloorconveyorforwardsmotion Press the key for softkey the icon appears in reverse colours the floor conveyor runs as long as the button is pressed The arrow A indicates that the function is performed Switching fast speed on Press the key for softkey The icon of the arrow A indicates that the function is performe...

Страница 54: ...ctions 1 Lifting the blade bar 2 Lowering the blade bar L400631 1 2 When activating the raise lower blade bar button make certain there is no one in the swivel range of the blade bar Carry out commissioning upkeep repair maintenance and cleaning work only when the machine is at a standstill Switch off the engine remove the ignition key and turn off the electrical system on the control box Secure t...

Страница 55: ...exit the menu level again with the key 2 L400530 Settings Service Info Technician Manual sensor test Manual actuator test Sensor actuator test axle suspension Settings 1 2 4 5 6 2 1 2 2 4 2 4 4 4 5 6 1 Silage Axle suspension Automatic loader Contrast 1 1 1 2 1 3 1 4 Counters Customer counters Total counters Floor conveyor speed 1 5 ZX000015 1 2 ...

Страница 56: ... menu level of the main menu that is selected You can use the key to close the menu currently displayed 4 7 2 Main menu 1 Settings Calling the main menu Call the main menu with the key You can select main menu 1 with the rotary potentiometer The icon is shown in reverse colours Press the rotary potentiometer The display shows menu level 1 Settings Menu level 1 Settings is divided into four menus d...

Страница 57: ...eter The display shows menu 1 1 Automatic loader The bar display and the time show the set time delay The icon in the upper line indicates that the displayed value is saved Setting and saving the time delay Set the time delay with the rotary potentiometer The icon in the top line goes out Press the rotary potentiometer The set time delay is saved and the icon appears in the upper line You can use ...

Страница 58: ...osition The icon in the upper line indicates that the displayed status is saved Changing and saving status Set the desired status with the rotary potentiometer The icon in the top line goes out Press the rotary potentiometer The set status is saved and the icon appears in the upper line You can use the key to close the menu currently displayed The display shows menu level 1 Settings Pressing the k...

Страница 59: ...al mode In addition the Axle suspensionerror messageappears Calling the menu Main menu 1 Settings is displayed You can select menu 1 3 with the rotary potentiometer The icon is shown in reverse colours Press the rotary potentiometer The display shows menu 1 3 Axle suspension L400500 Status state axle suspension in the automatic mode Axle suspension inactive manual mode Wagon is lifted manual mode ...

Страница 60: ...ual mode the wagon is lifted by pressing the key There is no follow up on the basis of load changes Press the key for softkey the axle suspension changes into the manual mode the wagon is lowered by pressing the key There is no follow up on the basis of load changes You can use the key to close the menu currently displayed The display shows menu level 1 Settings Pressing the key and holding it dow...

Страница 61: ...rast with the rotary potentiometer The icon in the top line goes out Press the rotary potentiometer The set contrast value is saved and the icon appears in the upperline You can use the key to close the menu currently displayed The display shows menu level 1 Settings Pressing the key and holding it down brings up the basic screen ZX000020 ZX000021 Day nightdesign Switching the day night design mak...

Страница 62: ...f the tractor to nominal speed Using the rotary potentiometer adjust the current of the floor conveyor supply valve to the lowest level possible The bar diagram display is reduced Press the key to activate the floor conveyor Use the rotary potentiometer to further increase the current of the floor conveyor supply valve until the floor conveyor speed is no longer increasing Press the rotary potenti...

Страница 63: ...u 2 1 with the rotary potentiometer The icon is shown in reverse colours Press the rotary potentiometer The display shows menu 2 1 Customer counters Meaning of the icons Total number of loads A wagonload is counted if the tailgate is closed the floor conveyor supply is activated for at least 5 sec and then the floor conveyor supply runs for at least 5 sec Operating hours counter The operating hour...

Страница 64: ...y for softkey to activated the operating hours counter the icon is displayed in reversecolours Press the key for softkey to deactivated the operating hours counter the icon is displayed in reversecolours Deletingthecustomercounter Use the rotary potentiometer to place the customer counter to be deleted between the two crossbars A Press the key for softkey The selected customer counter is set to ze...

Страница 65: ...ads Operating hours counter total loads counter cannot be deleted Season counter 1 can be deleted Daily counter 2 can be deleted Deleting season counter 1 or daily counter 2 Press the key for softkey Season counter 1 is set to zero Press the key for softkey Daily counter 2 is set to zero You can use the key to close the menu currently displayed The display shows menu level 2 Counters Pressing the ...

Страница 66: ...n the manual sensor test the sensors are checked for errors In addition the sensors can be correctly adjusted in the manual sensor test There is no guarantee the machine is working correctly until after the sensors have been adjusted The PTO must not be turning during thesensortest Calling the menu Main menu 4 Service is called You can select menu 4 2 with the rotary potentiometer The icon is show...

Страница 67: ...Then check whether the bar is in the alive state in the lowermarkedarea Diagnostics Namursensors Possiblesensors depending on how the machine is equipped L400201 Status state Axle blocked Axle free Diagnosispressuresensors Possiblesensors depending on how the machine is equipped No Sensor icon Description B7 Axle blocked Status state Alive iron Not alive no iron Brokencable Short circuit No Sensor...

Страница 68: ... 1 V 12 V Pow2 12 14 5 V 12 V Pow3 12 14 5 V You can use the key to close the menu currently displayed The display shows menu level 4 Service Pressing the key and holding it down brings up the basic screen L400230 No Icon Description S1 Fold blades in button S2 Fold blades out button Status state Brokencable Short circuit Pressed Notpressed Settingvalues When the key is pressed the bar must be in ...

Страница 69: ...cs must be deactivated Duringtheactuatortest theactuators are controlled by the system This may result in the machine performing unexpectedactions Becauseofthis the test must only be performed from a safe position outside the area that is affected by machine parts moved by theactuators Calling the menu Main menu 4 Service is called You can select menu 4 4 with the rotary potentiometer The icon is ...

Страница 70: ...can be used for monitoring Press the key for softkey Possible digital actuators depending on how the machine is equipped No Icon Description Y10 Blade bar 1 Y11 Blade bar 2 Y12 Fast speed Y14 Dischargerollercoupling GD H1 Machinelighting A1 Silage No Icon Description Y01 Floor conveyor FORWARDS GL Y02 Floor conveyor BACKWARDS GD Y03 Function valve 1 Y04 Function valve 2 Y05 Pickup Y06 Tailgate 1 Y...

Страница 71: ...ve that is used Press the key for softkey PWM is increased Press the key for softkey PWM is reduced Possibleanalogactuators No Icon Description Y01 FloorconveyorFORWARDS Status state Actuator on Actuator off No power supply fuse is probably defective You can use the key to close the menu currently displayed The display shows menu level 4 Service Pressing the key and holding it down brings up the b...

Страница 72: ...he rotary potentiometer The icon is shown in reverse colours Press the rotary potentiometer The display shows menu 4 5 Sensor actuator test axle suspension Status state No axle suspension fault Axle to the left sensor fault BSL Axle to the right sensor fault BSR Axle up down valve fault YWK Axle to left right valve fault YWS1 YWS2 You can use the key to close the menu currently displayed The displ...

Страница 73: ...own in reverse colours Press the rotary potentiometer The display shows menu 5 Info Page 5 1 Complete software version of the machine Press the key for Softkey next page 5 2 Version of the job computer Version of the control unit You can use the key to close the menu currently displayed Pressing the key and holding it down brings up the basic screen L400300 ZX000023 ZX000024 ...

Страница 74: ...he main menu Call the main menu with the key You can select main menu 6 with the rotary potentiometer The icon is shown in reverse colours Press the rotary potentiometer Main menu 6 Technician is password protected The display shows the password query L400320 L400340 ...

Страница 75: ...own in section 5 10 All functions of the covered menu are still active The softkeys hidden by the alarm messagearedeactivated Stop audio signal Press the key for softkey To reset alarm Press the key for softkey The alarm is reset and the audio signal stops If the malfunction occurs again the alarm message will appearagain To delete an alarm Keep the key for softkey pressed for 5 seconds the audio ...

Страница 76: ... 12V3FU_L Check the connection for short circuit The fuse resets itself after the unit has cooled down A03 CAN error The CAN bus was interrupted between the control unit and the machine loose contact in the connection to the display Check the display line A14 Undervoltage Tractor battery defective Tractor dynamo too weak 12 V power supply too weak on the tractor side or not correctly connected wit...

Страница 77: ...n the tailgate Switch off the PTO shaft first Do not open the tailgate until the PTO shaft is turned off 4 Steering axle not locked The tailgate was opened and the steering axles was not locked Lock the steering axle before opening the tailgate lock the steering axle on the silo pile 11 Blades have not been turned on blade monitor Blades have moved out of the Blade on position Switch blade back on...

Страница 78: ... for damage Tailgate sensor 106 For ZX Sensor for tailgate closed Sensor or supply line defective Perform a sensor test Check the sensor and supply line for damage 107 Sensor for axle locked Sensor or supply line defective Perform a sensor test Check the sensor and supply line for damage 108 For ZX Sensor for tailgate open Sensor or supply line defective Perform a sensor test Check the sensor and ...

Страница 79: ...xle valve left right Broken cable or valve plug not plugged in or overload Check the valve and supply line for damage 121 Fold up blade bar button Button or supply line defective Perform a sensor test Check the button or supply line for damage 122 Unfold blade bar button Button or supply line defective Perform a sensor test Check the button or supply line for damage ...

Страница 80: ...IV 38 Comfort Control Unit ...

Страница 81: ...pick up is able to move freely If the hydraulic scraper floor is switched on during the loading process the switch for scraper floor operation must be switched to On Now the tractor hydraulic system is switched to Pressure and the scraper floor operates After scraper floor operation is finished the scraper floor switch must be returned to the 0 position and the tractor hydraulic system switched to...

Страница 82: ...xtent 8 Switch for operating the hydraulic cutters 0 system 9 The red indicator lamp lights up when the cutter 0 circuit is operated or when the cutter unit is not in its operatingposition 10 Switch for the floodlamp in the storage area 11 Switch for changing cutters When changing cutters first switch cutter unit to Position Cutters 0 using Switch 8 and arrest it After this lower completely with S...

Страница 83: ...ted object to press in the valve see 1 and 2 Emergency operation of the valves for the pick up etc is carried out by screwing in the star wheel screw 6 1 1 Load sensing connection The operator friendlyhydraulicsystemhasload sensing LS capability The advantage of using this device on tractors which have been equipped for it is the lower energy demand which results from the smaller quantity of heat ...

Страница 84: ...or has a closed hydraulic system e g John Deere the tractor has an LS pump and a connected signal cable The connection 2 for the signal cable is located beneath the hydraulic system screw Keep to an adequate safety distance while these procedures are being carried out Switch off the power take off shaft and the electrical system 6 2 1 Emergency manual operation If there is a breakdown of the elect...

Страница 85: ... the star wheel screw again to its end stop Raising the rear flap Screw in the two star wheel screws on the Raise lower rear flap control valve Push in the solenoid plunger of the control valve 1 using a sharp object The rear flap will raise Keep the solenoid plunger pressed in and screw out one of the two star wheel screws again to its end stop Screw out the other star wheel screw again to its en...

Страница 86: ...VI 4 Hydraulic system 6 2 3 Hydraulic unit standard ...

Страница 87: ...VI 5 Hydraulic system 6 2 4 Hydraulic unit operator friendly ...

Страница 88: ...ding wagon Standard operation Model GL P 20 BAR Hydraulic scraper floor Pick up Cutter Rear panel High pressure pipework Tank pipework Check valve P T Connection Tractor hydraulic system T P A A A A A Articulated low bar d 1 5mm 332 014 d 1 4mm 920 904 333 450 B B B ...

Страница 89: ... Hydraulicscraperfloor Pick up Cutter Rear panel High pressure pipework Tank pipework Checkvalve P T Connection T P A A A A Articulated low bar d 1 5mm 332 014 d 1 4mm 920 904 334 850 B B B A LS LS T P POWER BEYOND TRACTOR Connectload notification onlyonload sensing tractorhydraulicsystem overpower beyond d 1 5mm 332 014 Tractor hydraulic system ...

Страница 90: ...VI 8 Hydraulic system ...

Страница 91: ...and short cut loading wagon against rolling away After care and maintenance work is finished re install all protective covers and protective devices in the correct manner Avoid getting oils and greases on the skin In the event of injury caused by leaking oil immediately call a doctor All other safety instructions must be followed in order to avoid accidents and injuries A Thread size Class of stre...

Страница 92: ...t Risk of injury Check the air pressure regularly When loosening and tightening wheel nuts follow the sequence shown in the figure on the right Check wheel nuts and retighten if necessary10 operating hours after installation After this check that the wheel nuts are tight every 50 operating hours Check the tyre pressures regularly and top up if necessary The tyre pressure is dependent on the tyre s...

Страница 93: ...hed to the clevis hitch in a horizontal position Be sure to use the right combination of hitch eye clevis hitch see information on identification plate 7 3 1 Tyre air pressure The recommendation applies especially to the typical mixture of operation field road If necessary the tyre air pressure can be reduced to the minimum air pressure In that case however the change in the dynamic behaviour of t...

Страница 94: ...htening torque 1 Automatic loader B2 optional 10 Nm 2 Floor conveyor switch off unit B3 10 Nm 3 Tailgate B6 right comfort optional 10 Nm 4 Sensor blade bar lift lower optional 10 Nm 5 Cutter active inactive B1 comfort 10 Nm Cutter active inactive standard 10 Nm 6 Job computer left comfort optional 7 Axle locked B7 optional 10 Nm ...

Страница 95: ... sensor d 30 mm The dimension between the encoder 2 and the sensor 1 must be a 5 mm Setting Loosen the nuts on either side of the sensor Turn the nuts until dimension a 5 mm is reached Tighten the nuts again a BPXC0172 2 1 3 a BP VFS 088 1 2 1 3 Reed sensor The dimension between the encoder 2 and the sensor 1 must be a 5 mm Setting Loosen the nuts on either side of the sensor Turn the nuts until d...

Страница 96: ...ainst the feeler plate located on the tail gate and a sensor switches off the scraper floor The function of the scraper floor cut out should be checked before and during the first use and afterwards every 250 operating hours Distance A between the sensor and the counterpiece must not exceed 5 mm In unloaded condition the distance B between the sensor and the counterpiece has to be 25 to 30 mm TR00...

Страница 97: ...e a vessel of sufficient capacity underneath to hold the escaping oil Slacken the filter bottom section 4 using screw wrench SW27 Remove the filter bottom section 4 and shake out the remaining oil Clean the filter bottom section 4 Pull out the old filter element 3 Push the new filter element 3 onto the valve collar Check the O ring 2 on the filter bottom section 4 If the O ring is damaged replace ...

Страница 98: ...nit is located at the rear on the right hand side KDW06331 2 1 Oil inspection Remove check screw 1 Oil level up to bore hole 1 If necessary top up oil SAE 90 fit check screw 1 Oil change Unscrew the oil draining screw 2 Collect the used oil in a suitable collection vessel Fit oil draining screw 2 Fill oil 1 Oil level up to bore hole 1 KDW06333 7 7 1 Main gearbox Oil inspection Remove check screw 1...

Страница 99: ...utomatic tensioning devicemustonlybecarriedoutbyspecialists using an assembly tool which is suitable for the purpose 7 8 Chain tension TR000005 X TR000019 1 x 7 8 1 Feed unit drive The feed unit drive is located at the front on the left hand side of the loading wagon Spring length under tension X 60 mm To remove chain links proceed as follows Hook in spring tensioner 2 and use a nut to drive out s...

Страница 100: ... located on the conveyor drum at the front of the storage area Check the backs of the scrapers 1 for wear after each season and replace if necessary 7 9 1 Distance knives to drum KDW04040 1 2 KDW05060 3 2 1 The distance of the knives to the drum is adjusted at the factory by means of the set screws 2 and the lock nuts 1 This factory adjustment must not be changed XXL00004 At the end of the season ...

Страница 101: ...king the safety rollers of the individual knife protection system The safety rollers 1 on the individual knife protection system levers must turn easily while engaging tensioning the safety springs using the multi purpose key after the cutter installation If this is not the case turning will require increased force The individual knife protection system will not operate correctly increased breakag...

Страница 102: ...haft The lubrication intervals for the articulated shaft are shown in the figure on the right For further information see the articulated shaft manufacturer s operating instruction Definition of terms Term Lubricant Point Quantity Special features Greases Multipurpose grease Lubrication nipple Remove excess grease from approx two pumps of the lubrication nipple grease gun Lubrication If no other s...

Страница 103: ...6 50h 50h 11 50h 50h bei Hitch 100h KDW10290 343 406 0 50h 250h 8 50h 5 250h 50h bei Lenkachse bei Lenkachse 250h KDW04050 100h links rechts 10h 10h 10h 10h 100h 50h nur bei Titan 6 50 GL Lager Antriebswelle siehe Kap 7 11 3 only Titan 6 50 GL 6 54 GL ...

Страница 104: ...raper floor shaft rear 4 Compensation rocker right left for trailing arm unit only 2 Tandem axle brake axle automatic slack adjuster 8 4 Scraper floor shaft front 4 Feeler wheel and pick up 2 Bearing of the roller feeler arm for the pick up 2 Curved path of the pick up 1 Main universal drive shaft 8 Hitch eye for attachment to swinging drawbar only 1 Cross drive shaft LH side 1 Feed rake Titan 6 5...

Страница 105: ...o bleed the lubricating pump lower the pick up to relieve pressure from the pick up hydraulic line Then unscrew a lubricating hose from lubricating pump 1 and release male connector 2 until the lubricating oil emerges without air bubbles Carefully collect emerging lubricating oil for reuse This procedure will bleed the piston chamber Then tighten male connector 2 and reconnect the lubricating hose...

Страница 106: ...s and readjust as necessary The brakes must be readjusted if approx 2 3 of the maximum cylinder stroke are utilized in case of panic braking Jack up the axle for adjustment and secure against unintentional movements 7 13 2 Adjusting the transmission device After the first few kilometers travelled the transmission device and the brake linings of the brake drum will have bedded in The resulting play...

Страница 107: ...tions Removing the air filter Slacken the nut 2 Twist the air filter 1 Slacken the hook spring ring 3 Remove the filter element Maintaining the air filter Clean the air filter before the season starts Installing the air filter Installation is carried out in the reverse order of removal KLW10120 1 3 2 KLW10090 1 2 3 4 5 6 7 Make sure that the filter element is assembled in the correct sequence 1 Sp...

Страница 108: ... down the loading wagon and secure Open the drain valve and release the condensation water Check the drain valve clean it and screw it back in A heavily contaminated or leaky drain valve must be replace with a new one 7 14 Care after daily use After daily operation the area of the conveyor and cutter unit as well as the area next to it must be cleaned and regularly treated with preservatives 7 15 ...

Страница 109: ... vicinity of artificial fertilisers or animal housing Repair damaged paintwork and thoroughly treat bare metal with rust inhibitor Only jack up the short stalk loading wagon with a suitable vehicle jack Make sure that the jacked up short stalk metering wagon is stable Jack up the short stalk loading wagon to relieve the tyres Protect the tyres from external effects such as oil grease and radiation...

Страница 110: ...VIII 2 Overwintering ...

Страница 111: ...covers and protective devices in the correct manner All other safety instructions must also be followed to avoid injury and accidents 9 2 General information Lubricate all lubrication points with grease and oil the chains Wipe away any grease emerging from the lubrication points Check the oil level in the main transmission box and top up if necessary delivery rotor Check hydraulic hoses and pipewo...

Страница 112: ...IX 2 Recommissioning ...

Страница 113: ...ew on the hydraulic valve unit not adjusted correctly Powersupplyinterrupted In this case switch off the power take off shaft Determine the cause of the fault and remove it then switch on the power take off shaft again 10 Faults causes and removal 10 1 Special safety instructions Maintenance care service and cleaning work must only be carried out with the machine shut down Shut down the engine rem...

Страница 114: ...X 2 Faults causes and removal ...

Страница 115: ...rts are supplied loose These parts must be stowed in the storage compartment of the wagon 1 Articulated shaft 2 Control 3 Electrical cable for lights 4 Paint spray can 5 Operatinginstructions 7 Fittings in the box not in the picture Tarpaulin x 1 Metal rods x 2 Ropes x 21 Securing brackets x 2 Ropes x22 power supply cable inset pocket optional standardoperation optional cable harness terminal conn...

Страница 116: ...tractor and short cut loading wagon must be secured against rolling away The height adjustment articulated tow bar and the angle adjustment of the towing eye must only be carried out by the specialist dealer The hydraulic height adjustment must only be used for unloading on a level stretch Use on the road is only permitted with the articulated tow bar lowered Repair work on the hydraulic unit must...

Страница 117: ...rew up the nut 1 again The two rams must be adjusted equally If necessary adjust the position of the ram 1 and its mounting 2 i e by using one of the holes 3 in the tow barframe 4 1 3 2 KLW09330 KDW02070 1 2 3 KDW02360 B A A1 1 4Adjusting the angle of the towing eye The towing eye can be mounted in two positions so that the coupling between the trailer and the towing eye can be as near to the hori...

Страница 118: ... the torque in the following table If these values do not agree the KRONE dealer must be informed A1 2 2 Overload coupling The wagon is fitted with a cam operated clutch linkage with a fixed torque setting When the linkage is overloaded the power from the tractor is interrupted The power take off shaft must be switched off When the power take off shaft is switched on again full torque is available...

Страница 119: ...ated shaft RBV01010 1 Extend the articulated shaft Push the articulated shaft 1 on to the tractor power take off shaft Slide on the half of the articulated shaft with the overload safety device on the machine side Measure the overlap and adjust the length according to the articulated shaft manufacturer s operating instructions supplied with the machine The minimum overlap must be ensured even when...

Страница 120: ...nginstructions Make certain the chain connection is ideal The chain guide should be as close as possible to perpendicular to the PTO shaft see view a The chain guide should never be diagonally connected via the guard cone see view b Make certain there is sufficient free room in the swivel range of the PTO shaft in all operating states Contact with parts of the tractors or device may result in dest...

Страница 121: ...ed to the wagon switch off the engine apply the brake and remove the ignition key Enter the load space through the rear opening with the tail gate locked in open position Assemble the upper panels Assembly must be carried out by at least two people Swing up front panel 4 TR000013 1 TR000012 2 1 3 2 Fit hoop 4 at either side with bracket 3 bolt 1 and nut 2 1 Fold up tube hoops 4 and 5 and use M16 x...

Страница 122: ... panel Secure the joining strap using linch pin 1 5 Also use linch pins 1 to secure the joining elements between side panels and hoops TR000014 1 TR000015 1 6 Fold up baffle plate 1 and secure to the front hoop 3 using bolts bushing and nuts 2 1 2 3 TR000039 ...

Страница 123: ...pin to secure at the ends The tarpaulin 2 has to be folded over the cross tube of the cross traverse 1 TR000041 1 2 3 10 If and when required during hay collection for example the body can be limited to the top by means of ropes 1 The ropes 1 have to be hooked into the T pieces 2 provided for the purpose As shown the first and the last rope are attached with the screw 3 The ropes have to be hooked...

Страница 124: ... 5 XS04 1 2 3 S04 tailgate 6 D2 K10 valve down 1 16 X3 D3 2 XS04 3 14 D1 K4 valve tailgate 1 XS05 3 X3 D5 K5 valve Pick Up 2 XS05 1 2 3 S05 pick up 3 4 D6 D7 D13 3 XS09 8 X3 D12 K8 valve offset drawbar 2 XS09 1 2 3 S09 offset drawbar 1 9 D14 D15 3 XS06 7 X3 D10 K7 valve Blade 2 XS06 1 2 3 S06 Cutter 1 6 D11 K1 3 D8 31 Masse 2 1 12V 2 1 GND 2 1 D9 2 XS10 0 1 S10 Cutter s ervic e 1 XS10 5 X3 2 5 2 6...

Страница 125: ...r 1 2 XY06b X2 7 X4 1 XY07b Y07 Cutter 2 2 XY07b X2 K8 1 7 12 X4 1 XY08b Y08 offset drawbar 1 2 XY08b X2 6 X4 1 XY09b Y09 offset drawbar 2 2 XY09b X2 K9 1 5 5 X4 1 XY10b Y10 Fct up 2 XY10b X2 K10 1 6 4 X4 1 XY11b Y11 Fct down 2 XY11b X2 K11 1 5 3 X4 1 XASWb HASW work lights 2 XASWb X2 circuit board in the rack GND terminal in the rack valves 2 2 2 150100108 000 00 Kloepper 19 09 2005 1 2 3 4 5 6 7...

Страница 126: ...1 KB1X1 1X6b SS_5V 1X1_9 2 1 12VFU TERMI 1X1_14 2 2 CAN 1 L 1X1_6 2 4 GND TERMI 1X1_15 2 2 CAN 1 H 1X1_5 2 3 12V_EIN 1X1_28 2 1 GND 1X1_29 2 1 p ink blue yellow Control grey brown green white Battery ground Tractor Control Battery 12V Drawbar Control power supply operation panel 1 7 1 150100090 000 00 Kloepper 01 09 2004 1 2 3 4 5 6 7 8 Kloepper 1 2 3 4 5 6 7 8 TITAN SERIES GL COMFORT 10 09 2003 R...

Страница 127: ... 7 5 X1_36 lighting LA_1 7 6 KMC1 X1 GND_DIG_10 1X1_17 4 6 17 KB1X1 1X1b GND_DIG_11 1X1_19 4 5 19 CAN 1 H 1X1_5 1 8 5 KB1X1 1X1b CAN 1 L 1X1_6 1 8 6 1 2 3 1 5 29 30 31 16 17 32 18 4 5 19 33 34 6 7 2 0 35 21 8 22 3 6 37 9 2 3 10 11 24 38 39 25 12 13 26 40 41 27 14 2 8 42 X 2 EINGÄNGE AUSGÄNGE Ve rs orgung 12V3FU_L GND_L 8VANA 8VANA GND_ANA GND_ANA CAN_1 H CAN_1 L Analogs pannung 0 1A Analogspannung...

Страница 128: ... 12V Ver sorgung Mass e 12V Ver sorgung X3_14 X3_42 X3_28 X3_1 X3_15 X3_29 X3_9 X3_11 X3_13 X3_5 X3_18 X3_22 X3_7 X3_35 X3_37 X3_41 X3_20 X3_24 X3_27 X3_16 X3_25 X3_38 X3_39 X3_17 X3_40 lift blade DIG_13_FRQ 5 2 X3_19 lower blade DIG_20 5 3 X3_23 blade MULTI_2 4 2 X3_26 MULTI_3 X3_3 GND floor conveyor for ward STROM_2 6 2 X3_31 STROM_3 X3_33 STROM_4 X3_2 floor c onveyor forward PW MLA_2 6 2 X3_4 P...

Страница 129: ...G _3 floor c onveyor cutoff KMC 1 GND_DIG_11 1X1_19 2 3 1 KB1X1 XB6a 1 2 B6 tailgate 2 KB1X1 XB6a 18 KB1X1 1X1b Anschl I O Modul X1_18 KMC1 X1 2 3 DIG_11_FRQ tailgate KMC 1 GND_DIG_10 1X1_17 2 3 1 KB1X1 X1a 1 KBX1 X1b 1 KBX1 XB7b P 1 4 B7 axle locked 4 KBX1 XB7b 2 KBX1 X1b 2 KB1X1 X1a 16 KB1X1 1X1b Anschl I O Mod ul X1_16 KMC1 X1 2 3 DIG_10_FRQ axle loc ked KMC 1 sensors 4 7 4 150100090 000 00 Klo...

Страница 130: ...1X3 XS2b 1 3 2 S2 lower blade bar yellow 2 KB1X3 XS2b 19 KB1X3 1X3b Anschl I O Mo dul X3_19 KMC1 X3 3 2 DIG_20 lower blade KMC 1 push button blade bar 5 7 5 150100090 000 00 Kloepper 01 09 2004 1 2 3 4 5 6 7 8 Kloepper 1 2 3 4 5 6 7 8 TITAN SERIES GL COMFORT 29 07 2004 Repl by Repl for Plant Sheet No Sh of No O rigin Modification Doc No D24 B C c reated A Date last modific ation revision Loc ation...

Страница 131: ...3 2 PW MLA_6 funciton valve 2 KMC 1 10 KB1X3 1X3b 1 KB1X3 XY04b Y04 function valve 2 2 KB1X3 XY04b GND_L 1X3_13 3 2 Anschl I O Modul X3_36 KMC1 X3 3 2 LA_4 pick up KMC 1 36 KB1X3 1X3b 1 KB1X3 XY05b Y05 pick up 2 KB1X3 XY05b GND_L 1X3_5 3 2 An schl I O Mod ul X3_21 KMC1 X3 3 2 PW MLA_7 tailgate 1 KMC 1 21 KB1X3 1X3b 1 KB1X3 XY06b Y06 tailgate 1 2 KB1X3 XY06b GND_L 1X3_18 3 2 valves 6 7 6 150100090 ...

Страница 132: ...I O Modu l X1_7 KMC1 X1 2 3 PW MLA_8 rapid motion KMC 1 7 KB1X1 1X1b 1 KB1X1 X2a 1 KBX2 X2b 1 KBX2 XY12b Y12 rapid motion 2 KBX2 XY12b 2 KBX2 X2b 2 KB1X1 X2a GND_L 1X1_8 2 2 Anschl I O Mo dul X1_36 KMC1 X1 2 3 LA_1 lighting KMC 1 36 KB1X1 1X1b 1 KB1X1 XH1b H1 lighting 2 KB1X1 XH1b GND_L 1X1_37 2 2 An schl I O Mod ul X1_40 KMC1 X1 2 3 PW MLA_1 s ilage material KMC 1 40 KB1X1 1X1b 1 KB1X1 XA1b 2 KB1...

Страница 133: ...A 19 Appendix ...

Страница 134: ...ernard Krone GmbH Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle Phone 049 0 59 77 935 0 Fax 049 0 59 77 935 339 Internet http www krone de eMail info ldm krone de konsequent kompetent 14 Feb 2006 ...

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