11.13
Section 11
Reassembly
11
2. Install new valve cover gaskets onto the valve
covers. See Figure 11-39.
Figure 11-39. Installing Valve Cover Gaskets.
3. Install the valve covers with gaskets in their original
locations.
4. Install the lower two mounting screws in each
cover, and finger tighten only. Upper screws will be
installed later. See Figure 11-40.
Figure 11-40. Installing Valve Covers.
Reinstall Coolant Drain Plugs
1. Reinstall the brass coolant drain plugs in the sides
of the crankcase, (and also the cylinder head
plugs, if removed during head servicing). Apply
pipe sealant with Teflon
®
(Loctite
®
59241 or
equivalent) to the threads and reinstall the plugs.
Torque the plugs to 13.5 N·m (120 in. lb.). See
Figure 11-41.
Figure 11-41. Installing Coolant Drain Plugs.
Install Water Pump, Drive Belt, and
Transfer Tube Assembly
1. Remove the seal protector and/or protective tape (if
used) from over the keyway and make sure the
end of the camshaft is clean and free of any nicks
or damage. Install and fully seat the key, squarely
into the keyway. Be careful not to contact the
camshaft seal. Test fit the cam pulley onto the
shaft and key; it must slide on without force or
restriction. Remove the pulley. See Figure 11-43.
NOTE:
A mark or dot of paint applied to the top,
of the pulley, indicating the keyway
location, will make installation easier.
Figure 11-42. Installing Camshaft Key into Keyway.
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