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SECTION 2

Preventive Maintenance Schedule 

For more details on how to adjust parts for position, alignment, and tension, see Section 2 of this manual.

ITEM TO CHECK

WEEKLY

MONTHLY

Film Guide Assembly

X

Detector/Crossover Assemblies

X

     Rollers
     Gears
     Guide Shoes
     Bearings
     Brackets
     Nuts

Squeegee Assembly

X

     Rollers
     Gears
     Guide Shoes
     Bearings
     Brackets
     Nuts

Rack Assemblies

X

     Rollers
     Sprockets
     Chain
     Springs
     Rewet Rollers

Turnaround Assemblies

X

     Rollers
     Springs

Main Drive Assembly

X

Plumbing

X

     Connections
     Tubing

Recirculation System

X

     Filter

Or after 5000 films

Developer Temperature

X

Water Flow to the Processor

X

Chemical Replenishment

X

Strainer Assemblies

X

Dryer Sections

X

     Drive Belt
     Bearings
     Air Tubes

X

     Rollers
     O-Rings
     Supports
     Dryer Temperature

X

3-4

246628

Содержание RP X-OMAT M6B

Страница 1: ...Publication No 246628 February 1992 SERVICE MANUAL for the KODAK RP X OMAT PROCESSOR Model M6B ID p048_0086da Graphic not found in Library Eastman Kodak Company 1992...

Страница 2: ...damage from electrostatic discharge Use caution to prevent damage during all service procedures Table of Contents Description Page Specifications 1 1 Introduction 1 3 Dimensions and Weights 1 4 Elect...

Страница 3: ...uit 2 50 Flooded Replenishment 2 52 Water Conservation 2 52 Film Feed Signal 2 52 Periodic Maintenance 3 1 Preventive Maintenance Procedures 3 3 Preventive Maintenance Schedule 3 4 Preventive Maintena...

Страница 4: ...BLANK PAGE 4 246628...

Страница 5: ...uction 1 3 Dimensions and Weights 1 4 Electrical Requirements 1 5 Basic Requirements 1 5 Standard Service Options 1 5 Water and Drain Requirements 1 6 Water Supply 1 6 Drain 1 6 Environmental Requirem...

Страница 6: ...BLANK PAGE 1 2 246628...

Страница 7: ...S INSTALLATION INSTRUCTIONS 246626 246630 BINDER COMPLETE H048_9013BC Figure 1 Related M6B Publications for Processors Having a Serial Number of 20 000 or Above H048_9003BC COMPLETE BINDER 635881 6358...

Страница 8: ...cm 48 5 in Weight Tanks Empty 223 2 kg 492 lb 201 kg 442 lb Weight Tanks Full Not Applicable 235 kg 519 lb Approximate Solution Height Not Applicable 107 2 cm 42 5 in from the Floor Table 2 Maintenanc...

Страница 9: ...cessor site visible from the processor site IMPORTANT In addition all electrical services including earth ground must comply with local and national electrical code Standard Service Options Table 3 Se...

Страница 10: ...ired 3 Volume Controlled within the processor to 5 7 L min 1 5 gal min 4 Filtration A 50 micron filter is required b Water service must comply with local codes c Tempered water service is suggested fo...

Страница 11: ...the dryer exhaust can cause corrosion within the processor and interfaced equipment In addition the probability of processor related film artifacts is increased 1 The processor exhaust duct must be c...

Страница 12: ...BLANK PAGE 1 8 246628...

Страница 13: ...cing the Drive Roller 2 10 Turnaround Assembly 2 11 Disassembling the Turnaround Assembly 2 11 B Roller 2 13 Removing and Replacing the B Roller 2 13 Checking the Guide Shoes 2 13 Main Drive 2 15 Main...

Страница 14: ...Valves 2 37 Setting the Replenishment Rate 2 37 Replenishment Pump 2 39 Removing the Replenishment Pump 2 39 Developer Temperature Control System 2 40 Removing and Replacing the Developer Heater 2 40...

Страница 15: ...24 24 24 24 24 24 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 24 24 24 24 24 24 24 24 24 24 23 5 6 3 4 1 2 18 17 10 10 14 11 10 14 12 13 13 16 14 14 14 14 14 14 14 10 10 10 10 10...

Страница 16: ...sert a sheet of 35 x 43 cm film See Figure 5 H108_0038AA H108_0038ACB 5 SCREWS NIP ROLLERS ENTRANCE CROSSOVER DETECTOR 3 WING NUTS 1 mm 1 16 in Approximately 4 Use the edges of the film to align the F...

Страница 17: ...ess against the flat surface 5 Tighten the SCREWS and the NUTS NOTE The GUIDE SHOES are not adjustable Check that the longer TIPS of the GUIDE SHOES are in the direction of the film travel 6 Repeat th...

Страница 18: ...7 The clearance should be 1 6 3 2 mm 1 16 1 8 inch 2 Loosen the SCREW and adjust the MAGNET as necessary on the DETECTOR ASSEMBLY 3 If the DETECTOR SWITCH is not within specification do the following...

Страница 19: ...e the BRACKET and SWITCH ASSEMBLIES an additional 3 2 mm 1 8 inch 5 Check that the REPLENISHER PUMP does not operate unless film is fed 6 Tighten the MOUNTING SCREWS 7 Repeat this procedure for DETECT...

Страница 20: ...e Side equal to that of the drive side 8 Tighten the 2 HOLDING SCREWS on the non drive Side NOTE Remove LINKS of the CHAIN as necessary to provide the correct length Installing a Chain 1 To open the C...

Страница 21: ...sition See Figure 13 4 Pull the ROLLER to the non drive side and remove the KEY from the SPROCKET 5 Pull the SHAFT to the non drive side to be free of the SIDE PLATE 6 Remove the THRUST WASHER SPROCKE...

Страница 22: ...0126DA H048_0126DCB SCREW WASHER SPACER SPACER KEYWAY KEY SPACER CHAIN KEY THRUST WASHER BEARING SPACER GEAR KEY SCREW LOCK WASHER WASHER SPRING LOCK WASHER Figure 13 Disassembling the G Roller 2 10 2...

Страница 23: ...e Figure 14 3 Pull the ROLLER to the non drive side and remove the KEY from the SPROCKET 4 Remove the 2 SPRINGS 5 Pull the ROLLER to the drive side Flex the SIDE PLATE to allow removal of the ROLLER 6...

Страница 24: ...e the GUIDE SHOE 2 SPRINGS and LOCKING PLATE from the TURNAROUND Both A ROLLERS 2 From the non drive side pull the SHAFT from the B ROLLER 3 Remove the CHAIN from the B ROLLER 4 Remove the 4 HOLDING S...

Страница 25: ...H048_0156DA A ROLLER A ROLLER B ROLLER GUIDE SHOE H048_0156DCA Figure 16 Disassembling the Turnaround Assembly 246628 2 13...

Страница 26: ...FT 3 Check that the CHAIN has the correct tension See Figure 18 Checking the Guide Shoes 1 Check that the LONGER TIPS are in the direction of film travel See Figure 17 H048_0125CA CHAIN H048_0125CCD F...

Страница 27: ...Tension of the Drive Chain 1 Loosen the 2 MOTOR MOUNTING BOLTS 2 Move the MOTOR to adjust the CHAIN for the correct tension allowing a deflection of 3 2 6 4 mm 1 8 1 4 inch NOTE Do not make the CHAIN...

Страница 28: ...he DRIVE SPROCKET and CHAIN 4 Disconnect CONNECTOR P18 from J18 See Figure 20 5 Remove the 2 MOUNTING BOLTS 6 Lift the MOTOR and BRACKET ASSEMBLY out J22 J20 J18 J25 J21 J19 ESD GND J28 H048_0164AA H0...

Страница 29: ...nect the main power 2 Remove the GUARDS 3 Release the tension of the DRYER DRIVE BELT See the figure H048_0093BA H048_0093BCA AIR TUBE ROLLER ASSEMBLY BELT LOCKING SCREW ADJUSTING SCREW LOCKNUT ADJUST...

Страница 30: ...SPROCKET 6 Remove the MAIN DRIVE ASSEMBLY from the processor 7 Remove the COLLAR from each end of the DRIVE SHAFT 8 Remove the 2 BEARING SUPPORTS 9 Reassemble in reverse order NOTE Be sure to maintai...

Страница 31: ...T 9 Install the BLOWER DRIVE BELT 4 Remove the BLOWER ASSEMBLY 10 Adjust the position of the BLOWER DRIVE MOTOR to obtain the correct tension and alignment of the BLOWER DRIVE BELT See Figure 25 11 In...

Страница 32: ...RING 8 Remove the 2 NUTS 2 LOCK WASHERS and 2 WASHERS 9 Remove the INNER BEARING 10 Reverse the procedure to install a new INNER BEARING 11 Ensure that the SETSCREWS align with the FLATS on the SHAFT...

Страница 33: ...RING 4 Remove the 2 NUTS 2 WASHERS and 2 LOCK WASHERS 5 Remove the OUTER BEARING 6 Reverse the procedure to install a new OUTER BEARING 7 Ensure that the SETSCREWS align with the FLATS on the SHAFT H1...

Страница 34: ...on page 2 21 7 Remove the 7 SCREWS and 7 WASHERS and the HOUSING COVER 8 Remove the SHAFT and IMPELLER ASSEMBLY 9 Loosen the 2 IMPELLER SETSCREWS 10 Remove the IMPELLER from the SHAFT 11 Install the...

Страница 35: ...R MOUNTING BOLTS 3 Move the MOTOR to loosen the BLOWER BELT 4 Install the new BLOWER BELT and adjust the alignment and tension of the BLOWER BELT by doing the following procedures H048_0115CA MOTOR MO...

Страница 36: ...Blower Drive Belt Moving parts 1 Disconnect the main power 2 Loosen the 3 MOTOR MOUNTING BOLTS See Figure 29 on page 2 23 3 Adjust the position of the BLOWER DRIVE MOTOR for the correct tension of th...

Страница 37: ...H048_0115CA MOTOR MOUNTING BOLTS H048_0115CCA BLOWER DRIVE BELT BLOWER MOTOR Figure 30 Aligning the Blower Drive Belt 246628 2 25...

Страница 38: ...MISTOR EXHAUST HOSE AIR PLENUM 2 Install AIR PLENUM EXHAUST HOSE THERMISTOR ASSEMBLY use SILASTIC SEALANT RTV 102 or equivalent H048_0132CA H048_0132CCA EXHAUST HOSE AIR PLENUM THERMISTOR Figure 31 Re...

Страница 39: ...CONTROL KNOB fully counterclockwise 3 Loosen the 2 SETSCREWS on the DRYER TEMPERATURE CONTROL KNOB 4 Remove the DRYER TEMPERATURE CONTROL KNOB 5 Align the POINTER of the KNOB with the OFF position 6...

Страница 40: ...ect the main power 2 Note the position of the PULLEY on the SHAFT and remove the PULLEY 3 Wet the new PULLEY with hot water 4 Install the new PULLEY onto the SHAFT into the same position as noted in S...

Страница 41: ...n page 2 30 3 Loosen the LOCKING PIVOT SCREW 4 Rotate the ADJUSTING SCREW to remove the tension from the DRIVE BELT 5 Slide the BELT off the DRIVE PULLEY and remove the PIN and the DRIVE PULLEY 6 Reve...

Страница 42: ...sion from the DRYER DRIVE BELT 5 Remove the AIR TUBES 6 Remove the ROLLER ASSEMBLIES 7 Remove the DRYER DRIVE BELT 8 Reverse the procedure to install the parts 9 Check the DRYER DRIVE BELT adjustment...

Страница 43: ...ain power Loosen the LOCKING PIVOT SCREW Loosen the ADJUSTING SCREW LOCK NUT Rotate the ADJUSTING SCREW to tighten the DRYER DRIVE BELT until the ROLLERS just begin to rotate Rotate the ADJUSTING SCRE...

Страница 44: ...To remove a broken SUPPORT use a PUNCH to drive it out 5 DRIVE SIDE SUPPORTS Install the SUPPORTS with the openings toward the BELT and facing each other 6 NON DRIVE SIDE SUPPORTS Install the SUPPORT...

Страница 45: ...wer 2 See Figure 38 on page 2 34 Remove AIR TUBES ROLLERS GRILL ASSEMBLY HEATER ASSEMBLY 3 Disconnect the WIRES 4 Replace the defective HEATER 5 Reverse the procedure to install the HEATER ASSEMBLY NO...

Страница 46: ...H048_0150DA WIRES GRILL ASSEMBLY HEATER ASSEMBLY H048_0150DCA Figure 38 Removing the Heater 2 34 246628...

Страница 47: ...CAL BOX 4 Use PINCH CLAMPS on the TUBING to prevent solution from leaking 5 Disconnect the TUBING from the RECIRCULATION PUMP 6 Remove the MOUNTING BOLTS and the RECIRCULATION PUMP 7 Reverse the above...

Страница 48: ...H048_0134DA MOUNTING BOLT INNER HOUSING IMPELLER O RING OUTER HOUSING WING NUT SPLASH COVER H048_0134DCA Figure 39 Removing the Recirculation Pump 2 36 246628...

Страница 49: ...ON position 4 Press the REPLENISHMENT SWITCH for 13 seconds NOTE This is the length of time that a sheet of film 14 inches long causes the H048_0135AA REPLENISHMENT VALVE REPLENISHMENT CHECK TUBE GRA...

Страница 50: ...TING SCREW c Rotate the appropriate DEVELOPER or FIXER ADJUSTING SCREW to obtain the correct replenishment rate 7 Install the PUMP COVER onto the PUMP H048_0104BA CRANK ADJUSTING SCREW OUTPUT DECREASE...

Страница 51: ...P19 at J19 4 Remove the MOUNTING SCREWS and the MOTOR 5 Disassemble the PUMP as shown in Figure 43 Replace parts as necessary 6 Reverse the procedure to install the REPLENISHMENT PUMP H048_0037DA ELBO...

Страница 52: ...d may spill 4 Remove the DEVELOPER HEATER from the THERMOWELL 60 5 mm 13 64 in 13 9 cm 5 500 060 in H048_0153BA H048_0153BCA HEATER LOCATOR THERMOWELL LOCATOR HEATER HEATER DEVELOPER Figure 44 Removin...

Страница 53: ...ll a new DEVELOPER OVER TEMPERATURE THERMOSTAT Use SILASTIC SEALANT RTV 102 or equivalent on the THREADS For proper operation of the DEVELOPER OVER TEMPERATURE THERMOSTAT allow 4 06 mm 5 32 inch clear...

Страница 54: ...from the THERMOWELL See the figure 4 Install a new DEVELOPER THERMISTOR Use SILASTIC SEALANT RTV 102 or equivalent on the THREADS To prevent cracking of the THERMOWELL body assemble the DEVELOPER THE...

Страница 55: ...n the CAP counterclockwise until it stops 3 Rotate the TABS counterclockwise to disengage the LOCKS 4 Lift off the CAP 5 Remove and discard the old FILTER 6 Install the new FILTER 7 Wet the O RING wit...

Страница 56: ...BLANK PAGE 2 44 246628...

Страница 57: ...ustment by measuring the voltage between TP 7 and TP 10 3 Adjust DEV TEMP potentiometer R82 clockwise to increase or counterclockwise to decrease the voltage Refer to the Table below for approximate v...

Страница 58: ...in the same place each time you do this procedure 8 If the temperature is not correct do the following Remove the RECEIVING BIN ACCESS PANEL Open the ELECTRICAL BOX Adjust DEVELOPER TEMPERATURE POTEN...

Страница 59: ...H048_0137EA ELECTRICAL BOX 100 CIRCUIT BOARD TP10 TP5 TP7 R 63 R 82 H048_0137ECA Figure 48 Adjusting the Developer Temperature Potentiometer R82 246628 2 47...

Страница 60: ...om the DEVELOPER TEMPERATURE METER on the FRONT PANEL of the processor Adjust R1 on the DEVELOPER TEMPERATURE METER until the DEVELOPER TEMPERATURE METER reads 00 0 NOTE Rotate R1 clockwise to increas...

Страница 61: ...ECTRICAL BOX 100 CIRCUIT BOARD H048_0137ECB TP10 TP11 MTR SWITCH R 83 MTR SWITCH S 1 MTR SWITCH S 2 Clear Time Potentiometer R 2 Figure 50 Setting Switches S1 and S2 Rotating Potentiometer R 83 and R...

Страница 62: ...n accuracy measure the temperature of the DEVELOPER 150 mm 6 in below the surface 5 Move MTR SWITCH S2 to SET See Figure 50 on page 2 49 6 Rotate MTR POTENTIOMETER R83 until the reading on the DEVELOP...

Страница 63: ...minutes 30 seconds The processor will not go into standby until the clear time elapses H048_0160AA H048_0160ACA SWITCH RUN SWITCH RUN 3 Adjust POTENTIOMETER R2 to provide the desired FILM CLEAR TIME...

Страница 64: ...nge of adjustment is 4 4 17 5 seconds 3 Rotate R1 Potentiometer clockwise to increase and counterclockwise to decrease the replenishment time See Figure 53 on page 2 53 Water Conservation Understandin...

Страница 65: ...H048_0137EA H048_0137ECC 100 CIRCUIT BOARD SWITCH 2 POTENTIOMETER R1 BOX ELECTRICAL Figure 53 Setting Switches on the 100 Circuit Board 246628 2 53...

Страница 66: ...BLANK PAGE 2 54 246628...

Страница 67: ...6 Gears 3 6 Bearing Brackets and Nuts 3 6 Rack Assemblies 3 6 Rollers 3 6 Sprockets 3 6 Chain 3 6 Springs 3 7 Rewet Rollers 3 7 Turnaround Assemblies 3 7 Rollers 3 7 Springs 3 7 Main Drive Assembly 3...

Страница 68: ...Description Page Blower Belt 3 8 Pulleys Blower and Blower Motor 3 8 Lubrication Table 3 9 3 2 246628...

Страница 69: ...on How often you need to do the periodic maintenance procedures outlined in this manual depends upon your usage of the processor As your usage of the processor increases so should the frequency with w...

Страница 70: ...queegee Assembly X Rollers Gears Guide Shoes Bearings Brackets Nuts Rack Assemblies X Rollers Sprockets Chain Springs Rewet Rollers Turnaround Assemblies X Rollers Springs Main Drive Assembly X Plumbi...

Страница 71: ...rs 1 Check that the ROLLERS are clean and smooth Gears 1 Check that the GEARS of the ROLLERS for broken TEETH Install new ROLLERS if necessary 2 Check the DRIVE GEAR for wear or burrs Install new GEAR...

Страница 72: ...l it 4 Check that the LONGER TIPS are in the direction of the film travel Bearing Brackets and Nuts 1 Check the BEARINGS BRACKETS and NUTS for wear and broken parts Install new parts if necessary Rack...

Страница 73: ...correct tension 3 Lubricate the CHAIN as necessary See the Lubrication Table on page 3 9 Bearings and Sprockets 1 Check the BEARINGS AND SPROCKETS for wear Install new BEARINGS and SPROCKETS if necess...

Страница 74: ...e correct tension Bearings 1 Check the BEARINGS in the upper and lower PULLEY ASSEMBLIES for wear Air Tubes 1 Check that the AIR TUBES are clean Rollers 1 Check that the ROLLERS are clean and smooth 2...

Страница 75: ...umber of drops in the OIL REPLENISHER B4 PUMPS SAE No 20 MOTOR holes OIL TL 2199 BLOWER MOTOR B1 Not necessary BEARINGS MOTOR B2 GEAR Not necessary HOUSING MAIN DRIVE SHAFT Not necessary ASSEMBLY MAIN...

Страница 76: ...BLANK PAGE 3 10 246628...

Страница 77: ...4 55 Wash Water Not Flowing Mode 1 Out of Standby 4 56 Wash Water Not Flowing Mode 2 Out of Standby 4 59 AC Power Diagnostics 120 V ac 4 61 Developer Heater R3 And Developer Lamp DS1 Stays On 4 65 Dia...

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Страница 152: ...OR 220V L N 380V L L PROCESSOR L2 4 3 2 1 TB1 L3 N L1 LOAD SPLITTING POWER SYSTEM NOMINAL SUPPLY VOLTAGE FREQUENCY Hz CONNECTION DIAGRAM 120 208 127 220 220 240 120 200 120 240 60 50 50 50 60 50 60 6...

Страница 153: ...H2 TO H4 X3 TO 7 REMOVE METAL STRAP H2 H3 H1 TO H3 ADD WIRE JUMPERS N TO H1 12 TO H2 H2 TO H4 4 TO X2 X2 TO 7 X3 TO 7 4 TO H4 12 TO H5 ADD WIRE JUMPERS N TO 3 3 TO H1 TB2 T1 30 7 X4 X3 X2 X1 H4 240V M...

Страница 154: ...STRAP H2 H3 4 TO H2 4 TO 7 ADD WIRE JUMPERS 12 TO 4 3 TO 3 4 TO 3 12 TO H5 ADD WIRE JUMPERS N TO H1 H1 TO 7 TB2 T1 30 7 X4 X3 X2 X1 H4 240V MTRS ETC DEV HTR 240V HTRS DRY LT 120V SOLS SF H5 H3 H2 H1 5...

Страница 155: ...0032EA 9 8C 6C 7 6C 6C 21 20 5C 22 6C 6C 10 5C 5C 11 8C 12 13 8C 8C 14 15 16 6C 17 18 19 6C 5C 1 4 2 3 1 1 23 H048_0032ECA Figure 57 Developer Circulation Plumbing Diagram 4 80 Order by Part Number 24...

Страница 156: ...e 1 8C 246800 Clamp Hose 7 9 539420 Tubing 1 10 246974 Tubing Formed 1 11 748430 Tubing Formed 1 12C 246802 Clamp Hose 4 13 333439 Tubing Flared 1 14 333437 Tubing 1 15 333438 Tubing Flared 1 16 62123...

Страница 157: ...H048_0033EA P048_0033ECA 10 7 3c 3c 8 4c 4c 4c 9 14 4c 11 12 2c 6 2c 5 2c 4c 2c 13 3c 2c 1 1 1 Figure 58 Fixer Circulation Plumbing Diagram 4 82 Order by Part Number 246628...

Страница 158: ...3C 246808 Clamp Hose 4 4C 246800 Clamp Hose 7 5 464101 Tubing 1 6 918889 Orifice 0 220 ID 1 7C 246802 Clamp Hose 4 8 246974 Tubing Formed 1 9 333439 Tubing Flared 1 10 333437 Tubing 1 11 333438 Tubin...

Страница 159: ...48_0034EA H048_0034ECA 19 2 1 20 8C 17 18 16 14 12 13 11 9 10 21 22 23 7 5 6 3 1 2 24 24 24 4C 4C 4C 8C 8C 8C 4C 4C 4C 4C 15C Figure 59 Wash Circulation Plumbing Diagram 4 84 Order by Part Number 2466...

Страница 160: ...2 Clamp Hose 2 264834 Cable 1 853100 Washer Lock 2 11 468558 Tubing 2 12 529079 Connector Hose Y 1 13 748430 Tubing Formed 1 14 264749 Pan Drip 1 15 333956 Tubing Flared 2 16 333962 Tubing Formed 1 17...

Страница 161: ...3040sm_a txt Kodak and X Omat are trademarks Customer Equipment Services Division EASTMAN KODAK COMPANY ROCHESTER N Y 14650 Printed in USA...

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