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Spec Sheet 

 

 

 

 

ECOTRONIC Heating Control Unit 
Solar Energy 

 

 

KÖB & SCHÄFER GmbH, Flotzbachstr. 33,  A-6922 Wolfurt, Tel. +43/5574/6770-0, Fax 65707, E-Mail: [email protected] 

We reserve the right to make technical changes. 

4050-1 

 

2005-01-31_E 

 

Controller for Solar Domestic Water Heater 

[Art. No. ECO-S1]

 

 
For use in simple solar facilities as a single control circuit for heating the 
domestic water in a solar domestic water heater (Art. No: WSS-...).  The 
ECO-S1 controller is a supplementary module for the ECO-B1(2) 
Controller for Domestic Water Heaters.  When the solar collector is 
warmer than the domestic water at the bottom, the solar collector heats it 
up (adjustable temperature difference:  2-20°C). 
 
Further details: 

-

 

Post-flow period of the solar pump, no/yes:  0-120 sec., adjustable 
according to length of line 

-

 

Maximum domestic water temperature (adjustable:  20-90°C) 

-

 

Safety:  disconnection of the solar pump at a collector temperature of 
140°C; reconnection at 120°C 

 
Includes: 

-

 

Pushbutton for solar system 

-

 

Collector sensor PT-1000 

-

 

Domestic water sensor QAZ 21.5220 

-

 

Controller output for solar pump (1) 

 
 
 

Controller for Solar Domestic Water/Heating 

[Art. No. ECO-S3] 

 
For use in large-scale solar facilities to heat the domestic water in a solar domestic water heater (Art. No: WSS-...) and 
to supply heat to the heat accumulator in the form of a triple control circuit heating system.  The first circuit is for heating 
the domestic water, the second circuit is for heating the heat accumulator at the back/bottom and the third circuit is for 
heating the heat accumulator at the front/top.  The heat accumulator is heated by an externally situated plate heat 
exchanger.  When there is a changeover from the domestic water heater to the heat accumulator, the secondary pump 
is switched on, which is then operated with the solar pump.  For optimised functioning, the flow rate in the secondary 
circuit has to be adapted to the primary circuit (e.g. with flow rate gauges in the primary and secondary circuits). 
 
The following temperature differences are freely adjustable: 
Temperature difference of collector/domestic water:  2-20°C 
Temperature difference of collector/accumulator, back/bottom:  2-20°C 
 
Further details: 

-

 

Post-flow period of the solar pump, no/yes:  0-120 sec., adjustable according to length of line 

-

 

Disconnection safeguard: 

At collector temperature of 140°C 
At accumulator temperature of 95°C 

-

 

Optimised domestic water priority (option of either absolute domestic water priority or none at all) 

-

 

Stratified accumulator loading according to the accumulator temperatures, via valve/accumulator, back/accumulator 
front (4) 

 
Includes: 

-

 

Pushbutton for solar system 

-

 

Collector sensor PT-1000 

-

 

Domestic water sensor QAZ 21.5220 

-

 

Controller output for solar pump (1) 

-

 

Controller output for valve, domestic water heater/accumulator (2) 

-

 

Controller output for secondary pump (3) 

-

 

Controller output for valve, accumulator back/accumulator front (4) 

 

1

III. thermostatic water mixer

 II. solar station with solar pump

RL

VL

T

T

T

QAZ 21.5226

PT 1000

CW

WW

CW

  I. solar collector

heater

Содержание KOB PYROMAT DYN

Страница 1: ...Instructions for Assembly and Installation PYROMAT DYN 45 to 85 ID 103689 L English ...

Страница 2: ... by KÖB SCHÄFER GmbH Flotzbachstrasse 33 A 6922 Wolfurt All rights reserved including for photographic re production and digital media storage ...

Страница 3: ... Automatically Triggering System for the Material Supply System ATSMS 7 7 2 2 Slide valve type MBA 7 7 2 3 Rotary valve type MBS 7 7 2 4 Double rotary valve with pressure compensation 7 7 3 Fire protection for the fuel storage unit 7 8 Initial Start up 8 8 1 Filling the heating system 8 8 2 The fuel for the initial start up 8 8 3 Inspecting the installation 8 8 4 Initial start up and handover 8 9 ...

Страница 4: ...roved in compliance with European Standard EN 303 5 1999 In addition the PYROMAT DYN meets all European national deviations relating to tightened regulations relevant to emission limits and efficiencies Austria Art 15a of the B VG Agreement on the Saving of Energy Agreement on Protective Measures Concerning Small Furnaces Federal Law Gazette Ordinance 331 Furnace Ordinance FAV dated 18 Nov 1997 Pa...

Страница 5: ...MAT DYN is equipped with an exhaust blower and so it is a fireplace not requiring a draft The design of the chimney should be carried out as for a fireplace with an oil or gas blast burner not requiring a draft temperature of exhaust gas at nominal load 160 200 C The PYROMAT DYN is output controlled within a range of 30 100 of the nominal burner output This results in exhaust gas temperatures with...

Страница 6: ... on the opposite side feed side Screw the lid tight to the motor and rod assembly and connect the electric line Run the squared shaft end from the de ashing agi tator through the drilled hole in the grate 2 into the receptacle for the shaped pipe Hang into position and screw tight the cover 3 Mount the exhaust gas blower 4 to the rear of the boiler Open the cleaning lid on top of the boiler and in...

Страница 7: ... lid flange Unplug plugs 6 remove servomotor burner con trol valve 4 and unscrew screws on the rear wall 5 Light barrier ember monitoring system receiver EO98VB3S770 Abbreviated designation B 1G 2 Transmitter SO983S769 Abbreviated designation B2 1 and on the opposite side Light barrier metering container Receiver EO98VB3S770 Abbreviated designation B2 2 Light barrier ember monitoring system Transm...

Страница 8: ... con densation of the exhaust gases the burner tem perature must in no case be less than 70 C For this a burner circuit pump should be provided with a boiler control valve according to the diagram Spec Sheets 3950 x The design of the burner circuit should be carried out in such fashion that the temperature difference between forward flow and reverse flow is equal to or less than 15 C The triggerin...

Страница 9: ...The fire protection regulations for wood heating systems vary for each specific country The regulations valid for the respective place of installation must be complied with 7 1 Protection for the burner system against back burn 7 1 1 Preventing overfilling of the combustion chamber According to TRVB 118 a level monitor must be installed to prevent any overfilling of the combus tion chamber The PYR...

Страница 10: ... approved in non pressurised fuel storage units for all cases and according to TRVB 118 test certificate BV 2979 89 is considered as a suitable back burn safeguarding device 7 2 3 Rotary valve type MBS If the remnant wood is put into the fuel storage space with blowers then due to the pressurisation at least one rotary valve is required between the fuel storage unit and the burner to reduce the pr...

Страница 11: ...Safety valve mounted on burner and or burner inlet 4 Thermal run off safety valve connected to the cold water mains 5 The sensor for the thermal run off safety valve is in the dipping shell 6 The container for extinguishing water option on the feed auger is filled with water 7 The sensor for the extinguishing valve option is firmly mounted on the pipe for the feed au ger 8 The expansion contained ...

Страница 12: ...per the diagram The burner circuit should be configured such that the temperature difference between the forward and return flow is equal to or less than 15 C This is the case in the design below if no additional resistors are installed in the burner accumulator circuit Any installation of slide valves or of a heat meter in the burner accumulator circuit will require reconfiguration of the burner ...

Страница 13: ...230 V VXG48 40 SQS35 00 NW 50 R 1 NW 32 1 Connecting thread for inlet 2 Length of the exhaust pipe up to 4 0 for longer lines refer to Part 2 of DIN 4751 c Designation of the motors sensors and safety switches Motors Electrical probes and sensors M1 Exhaust fan B1G 1 Transmitter light barrier for embers opposite slide in module M2 Feed auger B1G 2 Receiver light barrier for embers on slide in modu...

Страница 14: ...p should be provided with a burner control valve as per the diagram The burner circuit should be configured such that the temperature difference between the forward and return flow is equal to or less than 15 C This is the case in the design below if no additional resistors are installed in the burner accumulator circuit Any installation of slide valves or of a heat meter in the burner accumulator...

Страница 15: ...ation of the motors sensors and safety switches Motors Electrical probes and sensors M1 Exhaust fan B1G 1 Transmitter light barrier for embers opposite slide in module M2 Feed auger B1G 2 Receiver light barrier for embers on slide in module side M12 Primary air vent manual B1 Exhaust gas sensor PT 100 M12 2 Primary air vent automatic B02 Temperature sensor for feed auger PT 100 M13 Secondary air v...

Страница 16: ...facturer s declaration Thermal Extinguishing Valve R 50 90 C Art No K SLV This is a thermally opening extinguishing valve with adjustable opening temperature for connection by customers to a pressurised water line or an extinguisher water container Includes Extinguishing valve Danfoss AVTA adjustable 50 90 with dirt trap Automatic Fire extinguishing System Art No K SLE In the event of any burn bac...

Страница 17: ...33 Counter flange seals ZH 3 80 Three way valve VBF 21 80 80 100 SQL 33 Counter flange seals ZH 3 100 Three way valve VBF 21 100 100 160 SQL 33 Counter flange seals ZH 3 125 Three way valve VBF 21 125 125 550 SQL 33 Counter flange seals Pumps Art No ZP Art No Pump model DN mm Voltage V Capacity W Capacity m3 h mWS Incl complete bolted connection RPM controlled ZPS 255 UPS 25 50 25 230 35 80 3 0 1 ...

Страница 18: ...ZV 3 25 Manifold Connection LVW 65 Art No LVW 65 V Connecting two model LVW 65 manifolds produces a manifold for four to six consumer groups The connection is assembled at the factory to assure an accurate fit Manifold for Burner Design Art No LVK 65 2 Manifold for Burner Design Art No LVK 65 3 Manifold for burner design forward and return flow manifold packed with intermediate insulation chamber ...

Страница 19: ... without leakage losses One ball valve with screwed connection for mounting on motor valve VXG 48 25 SSY 319 with pump connection on bottom One ball valve with thermometer socket and screwed connection with pump connection on top One ball valve with thermometer socket screwed connection and fastener for return flow Two immersion thermometers installation in ball valve forward and return flow Heati...

Страница 20: ...ermal energy from the combustion gases is transferred to the boiler water The vertical surfaces of the heat exchanger are regularly cleaned by motor driven moving coil springs The speed controlled exhaust fan was specially designed for operation in wood heating systems and is very quiet The negative pressure created by it produces a high degree of safety against burn back in automatic operation an...

Страница 21: ...ditional heat generators refer to spec sheets Category 4 The operation of the heating control units is all carried out in the control module for the burner system Each controller is operated by a separate pushbutton For ECOTRONIC expansion possibilities refer to spec sheets Category 4 PYROMAT DYN with integrated manifold One manifold with two or three consumer groups can be integrated with the PYR...

Страница 22: ... 68 Average exhaust gas temperature at maximum nominal load C 138 136 134 Average exhaust gas temperature at minimum nominal load C 79 78 77 Maximum water content forest wood chips W 1 W35 W35 W35 Maximum chip size G50 G50 G50 Heating relevant data Volume on heating gas side litres 170 180 190 Volume of ash pan logs automatic litres 14 34 18 43 18 43 Max flue draught wood Pa 2 25 25 25 Chimney dra...

Страница 23: ...22 Wolfurt Tel 43 5574 6770 0 Fax 65707 E Mail office koeb schaefer com We reserve the right to make technical changes 3010 4 2007 01 31_E Dimensional drawing side view opposite slide in module front view rear view top view Feed auger available either left or right turning Right design shown ...

Страница 24: ...all 100 100 100 S Connection for exhaust fan 1 200 200 200 T Width of firebox 550 550 550 U Depth of firebox 300 400 400 W Outlet exhaust fan 293 293 293 Z Slide in module flange 650 765 800 a Connection burner 108 108 108 b Connection burner 214 214 214 c Connection burner 183 183 183 Operation and maintenance 1 Firebox door 2 Ash pan door 3 Cleaning door top 4 Cleaning door bottom slide in modul...

Страница 25: ... steel plate When operated according to the operating instructions dust emissions even when chips are incinerated are under 150 mg Nm based on 13 residual oxygen Exhaust gas fan The exhaust gas fan mounts onto the de duster and has greater dimensions in comparison with the normal design Art No KPM RE 70 KPM RE 150 For burner KPM DYN 45 65 85 Exhaust fan kW 0 08 0 15 0 25 A 450 450 B 1161 1411 C 19...

Страница 26: ... 1 1 2 4050 Controllers for solar systems Solar domestic water heating system ECO S3 1 2 2 4050 Modules and combinations possible see Spec Sheet 4020 Extra charge for control system module Extra charge for control module Without control system module 1 Control System Module 1 x ECO RM 00 2 Control System Modules 2 x ECO RM 00 3 Control System Modules 3 x ECO RM 00 Control module Standard 4 5 contr...

Страница 27: ...ed Control Module with Extended Keyboard Art No ECO 13 A control module with an additional row of buttons to operate a maximum of 12 controllers Pyromat DYN 13 controllers Pyromat ECO Data transmission line with plug 10 0 m standard Art No ECO ZL 10 0 Data transmission line with plug 2 0 m Art No ECO ZL 2 0 Data transmission line with plug 5 0 m Art No ECO ZL 5 0 Data transmission line with plug 2...

Страница 28: ...YN Version 1 Control module in the heating room Version 2 Decentral control module e g in annex building Only one control module possible Visualization with PC for extra cost please refer to Data Sheet 4090 Control Module 1 3 possible Visualization with PC for extra cost please refer to Data Sheet 4090 PC Boiler module on the PYROMAT DYN Operating module Control Module 1 F2 F1 F4 F3 F5 F6 KÖB F7 O...

Страница 29: ...E Mail office koeb schaefer com We reserve the right to make technical changes 4020 3 2005 12 10_E Example of how to connect the CAN BUS cables for the PYROT Control Module 1 3 possible Visualization with PC for extra cost please refer to Data Sheet 4090 F2 F1 F4 F3 F5 F6 KÖB F7 OK F8 PC Control cabinet PYROT Operating module Control Module 1 Control Module 2 ...

Страница 30: ...eration the additional heat generator disconnects and the closed shut off valve prevents it from being flowed through The burner temperature is adjusted in gliding fashion to the minimum temperature according to the heat requirement Includes Pushbuttons for additional heat generators Controller output for shut off valve 2 and burner 3 Flow sensor QAD 21 uninstalled Note Only for PYROMAT ECO and PY...

Страница 31: ...l output for pump 1 mixing valve 2 and burner 3 Attention Only for PYROMAT DYN without ECO function and PYROT with hydraulic switch See Hydraulic Drawing 3950 PYROMAT ECO or 6960 PYROMAT DYN with ECO function Controller for Heat Generator parallel Art No ECO KP1 When required an additional heat generator is automatically connected This may occur after heat is taken from the accumulator to cover th...

Страница 32: ...for annex building Controller output for pump 1 mixing valve 1 and changeover valve 3 Flow sensor QAD 21 uninstalled Domestic water sensor QAZ 21 5220 with dipping shell x 200 mm uninstalled Thermostat QAA 35 Art No ECO ZR QA Thermostat QAA 35 uninstalled a supplement to the Controller for Room Heating Units Art No ECO H and Controller for Annex Buildings Art No ECO N The Thermostat can be connect...

Страница 33: ...ixed temperature An integrated timer can be used to set the heating periods daily and weekly schedules Includes Pushbutton for domestic water heater Controller output for pump 1 and shut off valve 2 Domestic water sensor QAZ 21 5220 with dipping shell x 200 mm uninstalled Controller for Domestic Water Heater Art No ECO B2 When the temperature of the domestic water drops it is reheated by the built...

Страница 34: ...e second circuit is for heating the heat accumulator at the back bottom and the third circuit is for heating the heat accumulator at the front top The heat accumulator is heated by an externally situated plate heat exchanger When there is a changeover from the domestic water heater to the heat accumulator the secondary pump is switched on which is then operated with the solar pump For optimised fu...

Страница 35: ...xample 3 accumulators in series accumulator 1 accumulator 2 accumulator 2 accumulator 3 accumulator 1 T T T example 2 accumulators in series T T T B28 3 M M M B28 1 B28 2 T T B28 1 T B28 3 B28 2 M T T M1 PYROMAT ECO I solar collector II solar station with solar pump III thermostatic water mixer IV plate heat exchanger 1 solar pump 2 inlet valve domestic water accumulator 3 secondary pump 4 inlet v...

Страница 36: ... price Includes CD with visualisation software and installation instructions Visualisation Supplementary Function ECO VIZ Extended visualisation ECO VII with the functions of the keys additionally activated from F4 Additional functions include each heating control unit heat generator heat consumer solar system as well as the automatic loading system Pyromat DYN Pyrot Each function of the keys is d...

Страница 37: ...he delivery d Draining the heating room and silo room with all the ducts and shafts required for installing the entire facility e Unloading the scope of the delivery from the truck unless the delivery has been expressly agreed with a crane truck 2 Helpers during the installation of the burner system Providing a qualified helper to be available during the entire duration of the installation Require...

Страница 38: ...he scope of the delivery Due to the great forces that develop this performance should be furnished according to the instructions of an expert architect or structural engineer in accordance with the supplier s specifications Making the chimney system with the connecting hole for the exhaust pipe exception metal chimney included in the scope of the delivery d Draining the heating room and silo room ...

Страница 39: ...erfines dust wood particles smaller than 1 0 mm as per ÖNORM M 7133 2 1 Without pre dryer max 10 0 of the total mass consequence of substantial overstepping of limit Temperature peaks Slag formation Even higher temperature etc to the point of destruction Special maintenance instructions for firing Elevated values are especially critical for remnant wood in combination with elevated values as per 1...

Страница 40: ...k1 S 650 less than W10 Pellets conforming to standards untreated D 6 to 10 mm k2 S 650 less than W10 Pellets conforming to standards untreated D 11 to 15 mm 6 Maximum water content allowed W percentage by weight of the total mass The maximum water content allowed in the fuel when entering the furnace should be taken from the spec sheets for the furnace series With a pre dryer installed between the...

Страница 41: ...g minimum terms of delivery are required 14 days for feed worm up to D 150 mm 42 days for all other parts Should it not be possible to make these preparations within the stated minimum terms and should the sup plier not be at fault then the supplier is relieved of all liabilities of the term of delivery 6 3 The supplier reserves the rights to hold back on the delivery should the agreed terms of pa...

Страница 42: ...hydraulic units hydraulic cylinders pushrods extraction and feed worm sluice wheels movable grills valves pumps step down gearing chain drives blowers fire protection door motor covers etc is 2 years as of the date of delivery 11 4 Normal Wear Oils and Lubricants There is no warranty on parts subjected to normal wear such as seals etc Also oils and lubricants such as hydraulic oils etc carry no wa...

Страница 43: ...Pressure Equipment Directive Applied standards EN 303 5 DIN 4702 Solid fuel burners manual and automatic feeder systems EN 60335 1 A 14 98 Safety standards for appliances for household and similar purposes EN50081 Part1 and Part2 EN61000 6 2 EN55022 EN61000 4 2 EN61000 4 3 EN61000 4 4 EN61000 4 5 EN61000 4 6 TRD 702 A complete technical documentation is included The operation and installation manu...

Страница 44: ...3 04 31 70 8 Fax 49 33 04 31 70 8 wolfgang ratzka koeb schaefer com ITALIA Koeb Schaefer Italia S r l I 36063 Marostica Tel 39 0424 8 10 50 Fax 39 0424 47 34 45 italia koeb schaefer com LUXEMBOURG D 72639 Neuffen Tel 49 70 25 80 42 Fax 49 70 25 83 69 6 gerald sieler koeb schaefer com FRANCE F 04300 Forcalquier Tel 33 492 73 10 80 Fax 33 492 73 10 80 france koeb schaefer com FRANCE OVEST F 79160 Co...

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