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10. Care and maintenance

For all work on the grinding machine, observe the locally applicable
safety and accident prevention regulations as well as instructions in the
“Safety” and “Important notes” section of the operating instructions.

CAUTION

10.1 Cleaning

The grinding units must be cleaned after each sharpening, otherwise the grinding sludge will dry
and will be difficult to remove.

After cleaning the grinding units, we recommend the products listed in the lubricant table for care
(chapter 10.1.1).

10.1.1 Lubricant table

Lubrication work

Interflon

Würth

SHELL

EXXON Mobil

Cleaning and care of machine
parts

Dry Clean
Stainless Steel

Stainless steel
care spray

Risella 917

Marcol 82

Lubricate threads and sliding
surfaces

Fin Grease

Multi-purpose
grease

Gadus S2

Ronex MP

10.2 Maintenance plan (one-shift operation)

Interval

Assembly

Maintenance task

Daily

All surfaces

Clean with a soft cloth and care spray.

Weekly

Star handle threads

Lubricate with multi-purpose grease.

Guideways

Clean and lubricate with multi-purpose grease.

Annually

Contact the service department of KNECHT
Maschinenbau GmbH.

Содержание HV 207

Страница 1: ...Status 03 2022 Version 1 0 Translation Operating Instructions Swivel Arm Belt Grinding Unit HV 207 HV 261...

Страница 2: ...ns Date of issue of the operating instructions March 11 2022 Copyright These operating instructions as well as the operating documents remain the copyright property of KNECHT Maschinenbau GmbH They ar...

Страница 3: ...onnel 12 2 4 5 Machine control system 12 2 4 6 Safety measures in normal operation 12 2 4 7 Hazards due to electrical power sources 12 2 4 8 Particular hazard areas 13 2 4 9 Servicing maintenance repa...

Страница 4: ...ding wheel 30 7 1 4 Setting the grinding angle 31 7 1 5 Grinding sickle shaped cutter knives convex cutting edge 32 8 Commissioning HV 261 34 8 1 Swiveling the HV 261 Belt Grinding Unit into working p...

Страница 5: ...aintenance plan one shift operation 45 11 Disassembly and disposal 46 11 1 Disassembly 46 11 2 Disposal 46 12 Service spare parts and accessories 47 12 1 Postal address 47 12 2 Service 47 12 3 Spare p...

Страница 6: ...cluding troubleshooting in the work sequence as well as maintenance servicing repair Recognized technical standards for safe and professional work must be observed in addition to these operating instr...

Страница 7: ...nce to a machine component illustrated in a picture the figure and position number will be given in brackets Example 7 11 1 means Figure number 7 11 position 1 Clamp the knife 7 11 1 onto the grinding...

Страница 8: ...derstood the operating instructions in particular the section entitled Safety and the warning notes and have provided signed confirmation of this The safety awareness of the personnel at work will be...

Страница 9: ...r mounting on the KNECHT grinding machines of the S 200 model series All knives must be clamped onto the corresponding holding fixtures for grinding First check whether the holding fixture matches the...

Страница 10: ...well as use of non approved spare and wear parts Only use original spare and wear parts In the case of parts purchased from other manufacturers it cannot be guaranteed that they have been designed an...

Страница 11: ...sonnel are permitted to switch on the machine 2 4 6 Safety measures in normal operation Do not operate the machine in any unsafe manner Only operate the grinding units if all safety devices are instal...

Страница 12: ...thout the permission of the manufacturer This also applies for installation and configuration of the safety devices Any conversion work requires the written permission from KNECHT Maschinenbau GmbH Im...

Страница 13: ...that only persons authorized to carry out this work are located where the machine is unloaded and installed Use only a suitable transport vehicle with sufficient carrying capacity Secure loads safely...

Страница 14: ...grinding machines of the S 200 model series 3 2 HV 207 Technical specifications Height approx 110 mm Width approx 430 mm Depth approx 70 mm Weight approx 1 7 kg Maximum grinding radius 435 mm Minimum...

Страница 15: ...accordingly 3 3 HV 207 Functional description The HV 207 Swivel Arm can be used to grind sickle shaped knives up to a grinding radius of 435 mm To grind the cutting tool is moved concentrically over...

Страница 16: ...otatable mounting head for sickle shaped knives 4 Cup grinding wheel with guard 3 4 1 Mounting head for sickle shaped knives The rotatable mounting head 3 3 1 is used to grind sickle shaped knives on...

Страница 17: ...sed when grinding sickle shaped knives with a grinding radius bigger than SR 200 mm on the HV 207 The spacer disc is placed on the locating bolt see chapter 7 1 1 Figure 7 3 Then the grinding plate is...

Страница 18: ...sed to grind precise angles with simple operation and minimal effort The device is used on the KNECHT grinding machines of the S 200 model series 3 6 HV 261 Technical specifications Height approx 320...

Страница 19: ...t Grinding Unit can be used to grind knives with sickle shaped cutting edges up to a grinding radius of 400 mm To grind the cutting tool is moved concentrically over the wet grinding belt The HV 261 g...

Страница 20: ...tion of the assemblies 1 Grinding lever 2 Locking lever 3 Locking disc 4 Hand wheel 5 Locking disc star handle 6 Cutter knife 7 Grinding plate Figure 3 6 HV 261 Belt Grinding Unit general view 6 7 5 1...

Страница 21: ...efer to an independent specialist as needed Remove the packaging and shipping straps Dispose of packaging in an environment friendly manner 4 3 Transport to another installation site For transport to...

Страница 22: ...3 Settings KNECHT Maschinenbau GmbH will configure the various components before delivery ATTENTION Unauthorized changes to the preset values are not permitted and can damage the grinding units and g...

Страница 23: ...t Place the HV 207 Swivel Arm 6 2 1 on the grind ing unit 6 2 2 from the right and secure it with the M10 countersunk screw 6 1 1 6 Commissioning HV 207 All work must be performed by authorized traine...

Страница 24: ...eviate from the original contour Photos of the entire knife and the knife label are also helpful ATTENTION For grinding plates with a grinding radius SR 80 335 the mounting head is mounted on the fron...

Страница 25: ...e the grinding plate 7 4 1 on the locating bolt 7 4 2 of the swivel arm NOTE If the grinding plate has several locating holes mount it so that the cutting segment at the knife tip is ground first 7 Op...

Страница 26: ...r handle 7 5 1 onto the mounting head and tighten it Remove the M12 star handle 7 6 1 from the grinding plate Remove the spacer disk 7 7 1 from the grinding plate 7 Operating the HV 207 Figure 7 6 Rem...

Страница 27: ...ew insert the grinding lever directly onto the locating bolt thread 7 9 1 and tighten it clock wise using the M12 star handle 7 9 2 NOTE If the grinding lever is screwed directly onto the locating bol...

Страница 28: ...whether the grinding plate fits the knife to be ground Compare the inscription of the grinding plate with that of the knife The use of an unsuitable grinding plate can damage the knife and grinding p...

Страница 29: ...nter of the grinding wheel To do so loosen the lower clamping lever 7 14 1 counterclockwise and move the entire grinding unit until the cutting edge of the knife is approxi mately at the center of the...

Страница 30: ...upper clamping lever 7 15 1 by turn ing it counterclockwise Turn the hand wheel 7 16 1 until the pointer 7 16 2 shows the desired angle on the angle scale 7 16 3 Retighten the upper clamping lever 7 1...

Страница 31: ...inding lever move the knife evenly over the grinding wheel with moderate force Grind until a small burr forms on the cutting edge Now reduce the grinding angle on the hand wheel 7 48 1 by 5 and grind...

Страница 32: ...s the next cutting segment Grind all cutting segments as described below Adjust grinding angle see chapter 7 1 4 Grind cutter knives see chapter 7 1 5 Repeat process for each cutting segment The cutte...

Страница 33: ...to the left until it touches both stop pins 8 2 1 8 Commissioning HV 261 All work must be performed by authorized trained personnel Observe the locally applicable safety and accident prevention regula...

Страница 34: ...Figure 8 3 Locking the belt grinding unit 1 35 Tighten the clamping lever 8 3 1 clockwise 8 Commissioning HV 261...

Страница 35: ...spacer disc 9 2 1 on the locating bolt 9 2 2 9 1 2 Mounting the grinding plate NOTE KNECHT produces a suitable grinding plate for each knife KNECHT requires as precise information as possible on the...

Страница 36: ...9 4 1 clockwise onto the locating bolt and tighten it slightly so that the grinding plate can still be moved 9 1 3 Adjusting the swivel range of the grinding plate Swivel the grinding plate to the ri...

Страница 37: ...scription of the grinding plate with that of the knife The use of an unsuitable grinding plate can damage the knife and grinding plate Swivel the grinding plate 9 6 1 back as far as it will go It is n...

Страница 38: ...chanism NOTE The locking disc has several locking positions The first two positions are U shaped all subsequent positions are V shaped The two U shaped locking positions are used to adjust the knife o...

Страница 39: ...to adjustment position To bring the belt grinding unit into the adjustment position press the locking lever 9 12 1 with your thumb and turn the hand wheel 9 12 2 with your remaining four fingers until...

Страница 40: ...lockwise towards the grinding belt until the cutting edge of the cutting segment to be ground first touches the grinding belt slightly Tighten the star handle 9 14 1 clockwise 9 Operating the HV 261 F...

Страница 41: ...ing belt with your remaining four fingers until grinding position 1 is reached 9 16 3 Release the locking lever 9 16 1 With sickle shaped cutter knives each cutting segment is ground separately 1 segm...

Страница 42: ...pprox locking position 7 until the entire convex edge of the knife is ground The number of infeeds can be limited by the stop screw 9 19 1 in any position For better access to the stop screw 9 19 1 un...

Страница 43: ...below Bring the HV 261 Belt Grinding Unit into adjustment position 0 see chapter 9 1 6 Grind cutter knives see chapter 9 1 7 Repeat process for each cutting segment 9 1 8 Deburring and polishing cutt...

Страница 44: ...sted in the lubricant table for care chapter 10 1 1 10 1 1 Lubricant table Lubrication work Interflon W rth SHELL EXXON Mobil Cleaning and care of machine parts Dry Clean Stainless Steel Stainless ste...

Страница 45: ...by a qualified specialist 11 2 Disposal After the machine has reached the end of its service life it must be disposed of by a qualified specialist The grinding units may be returned in exceptional sit...

Страница 46: ...e knecht eu 12 3 Spare parts If you need spare parts please use the spare parts list provided with the machine Please place your order using the format described below When ordering please always prov...

Страница 47: ...nation HV 207 Machine designation Belt Grinding Unit Model designation HV 261 Applicable conforming standards DIN EN 12100 1 in particular DIN EN 12100 2 DIN EN 60204 1 ISO 13857 DIN EN 349 Responsibl...

Страница 48: ...KNECHT Maschinenbau GmbH Witschwender Stra e 26 88368 Bergatreute Germany T 49 7527 928 0 F 49 7527 928 32 mail knecht eu www knecht eu...

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