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Bolt size

Tightening torque

M 5 
M 6 
M 8 
M10
M12

7.5 N・m

13 N・m
33 N・m
73 N・m

107 N・m

Bolt size

Tightening torque

M14
M16
M20
M22
M24

171 N・m
250 N・m
402 N・m
539 N・m
666 N・m

Handle

Draw nut

Back plate

Cover

 attaching surface

Fig.20

A gap approx. 0.5mm is

made between the body

and the wedge plunger.

Chuck attaching bolt

Wedge plunger

Draw pipe

forward 

end

Wedge plunger

top surface

Type

BB206

A(mm)

17.5

BB208

21.5

BB210

21.5

BB212

23

Spindle

A

31

32

・If the screw-in depth of the draw pipe to the draw nut is insufficient, the screw will break and the gripping force 

will be lost instantly, which will the work to fly out.

・If the engagement of the screw of the draw pipe is loose, vibration may occur resulting in breakage of the screw, 

loss of gripping force and the work flying out.

3.Connect the chuck to the draw pipe

・Remove the soft jaw and the cover of the chuck, and insert the handle to the chuck center hole, to connect to the   
 draw pipe while turning the draw nut.
・When connecting the draw nut and the draw pipe, do not forcibly screw them in if they cannot be screwed smoothly, 
 but check the inclination of the core of the screw, etc.

・Remove the eyebolt or the belt without fail after using. If the chuck is rotated with the eyebolt, etc., attached, they 

may fly out and this is dangerous.

・ Always tighten the bolts at the specified torque. If the torque is insufficient or excessive, the bolt will break, which 

is dangerous as the chuck or work will fly out.

・Use  the  bolts  attached  to  the  chuck,  and  do  not  use  other  bolts.    However,  if  you  must  use  other  bolts  not 

provided by Kitagawa, use bolts that have at least a strength classification of 12.9 (10.9 for M22 or more) and be 
sure they are long enough.

4.Attach the chuck matching to the attaching surface of the spindle (or the back plate).

・Turn the handle for connection to make a state that the chuck closely contacts the spindle attaching surface of the  
 lathe.
・In the case of adjusting the centering of the chuck, lightly hit the body side face with a plastic hammer.
・ Tighten the chuck attaching bolts evenly. At this time, tighten the bolts at the specified torque.

5.Adjust the position of the wedge plunger

・The appropriate position of the wedge plunger at the cylinder forward end is the position when the dimension A in  

Fig.20 becomes as shown in the table below.

・At this time, check that the reference mark of the master jaw meets the line of the outside of the stroke mark. (Refer to 

page 17).

・A  click  stop  (rotation  stopper)  is  also  attached  to  the  draw  nut,  so  complete  adjustment  at  the  position  where  this 

response is felt.

Table 13

6.Attach the cover and check the run-out of the chuck

・Keep the periphery run-out and the end surface run-out of the chuck at 0.02mm T.I.R or less.
・Full stroke the jaw and check that the reference mark of the master jaw is completely within the entire stroke area  
 (Refer to page 17).

Table 14

Chuck size(inch)

Eyebolt

6,8,10

12

M10
M12

・Use an eyebolt or a hanging belt 

when attaching and detaching the 
chuck  to  and  from  the  machine, 
as  there  is  a  danger  of  injury  or 
damage if the chuck drops.

2.Attach the cylinder to the spindle (or the cylinder adapter)

・Check the run-out of the cylinder, and if it is normal, attach the hydraulic pipe.
・Move 2 to 3 times at low pressure (0.4 MPa-0.5 MPa, 4 - 5 kgf/cm

2

) and set the piston at the forward end and turn off 

 the power supply.

CAUTION

DANGER

WARNING

DANGER

1.Attaching the draw pipe to the cylinder

・Apply adhesive onto the screw part of the draw pipe, and screw it into the piston rod of cylinder. At this time, refer to 
 the instruction manual for the cylinder for tightening torque.

・When attaching the draw pipe to the cylinder, the stopper pin of the piston may break if tightened at the stroke 

middle position of the piston. In the case of a SS type cylinder and SR type cylinder, screw it in so that the piston 
rod is fully out. Follow the explanation of the instruction manual for the cylinder for other items about the cylinder.

8−4 Attachment of chuck

NOTICE

Содержание BB200 Series

Страница 1: ...s manual and the safety labels attached to the equipment Failure to follow these instructions and safety precautions could result in serious injury death or property damage Store this manual near equi...

Страница 2: ...l Therefore do not perform any actions unless they are specifically allowed in this manual If any questions related to safety arise about operation control inspection and maintenance which are not spe...

Страница 3: ...jig 5 Usage 5 1 Precautions during gripping work with chuck 5 2 Precautions during gripping work in irregular shape 5 3 Precautions related to usage of jaw 5 4 Precautions related to processing 5 5 At...

Страница 4: ...hard jaw special jaw included Draw nut 3 Type display as shown below 1 1 Type display 1 2 Structural drawing Fig 1 B B 2 0 6 A 5 9 9 9 Fig 2 1 Structural Drawing and Parts List BB200 series Attachmen...

Страница 5: ...for the chuck part 1 3 Scope of product Fig 3 To prevent the work from flying safe design maintenance and erroneous action prevention of the hydraulic system to maintain the gripping force of the chuc...

Страница 6: ...rt name Part name Body Wedge plunger Master jaw Soft jaw T nut Plunger nut Draw nut Cover Coil spring Handle Socket head button screw Socket head cap screw Jaw attaching bolt Chuck attaching bolt Set...

Страница 7: ...sers If the door is not closed you may touch the rotating chuck or the work may fly out which is very dangerous In general the safety interlock function which allows rotation only when the door is the...

Страница 8: ...the cylinder so that the input force which determines the gripping force of the chuck does not exceed Excessive input force can lead to breakage of the chuck which is very dangerous as the chuck can w...

Страница 9: ...he input piston thrust force draw pipe drawing force specified in the gripping force limit table For All Users Do not use a jaw of a height out of the range of the gripping force limit table or a jaw...

Страница 10: ...not use bolts other than these Failure to follow the safety precautions below will result in serious injury or death DANGER Check that the chuck and the cylinder are in the safe combination when using...

Страница 11: ...lost instantly which is dangerous as the work will fly out If the hydraulic pressure suddenly drops due to blackout or malfunction of the hydraulic pump etc this is dangerous as work will fly out Lock...

Страница 12: ...Insufficient grease supply lowers the gripping force causes operation failure due to lower hydraulic pressure lowers the gripping precision and causes abnormal wearing and seizing etc This is dangero...

Страница 13: ...t jaw top surface height from the chuck surface to the top surface of the jaw CHUCK GREASE PRO is used Refer to page 23 A variable displacement pump with the discharge volume of 20 liters min or more...

Страница 14: ...the gripping force lowers The curves displayed in Fig 6 shows relationships between the rotation speed and the centrifugal force when using the standard soft jaw The centrifugal force differs signific...

Страница 15: ...considerably unbalanced work lower the rotation speed The work will fly out and this is dangerous Vibration is generated if there is unbalance due to the work and the jig etc Vibration decreases proc...

Страница 16: ...BB206 BB212 Input force Input force Limit Gripping force loss k Standard soft top jaw Mass moment of top jaw m r 3 Standard soft top jaw Gripping part center height H Static gripping force k Limit Lim...

Страница 17: ...6000min 1 rpm and the gripping force loss due to the centrifugal force at this rotation speed is 39kN approx 3977kgf The required static gripping force for the dynamic gripping force gripping force lo...

Страница 18: ...he T nut and the attaching bolts attached to the chuck and do not use bolts other than these If commercially available bolts are used for an unavoidable reason use bolts at the strength classification...

Страница 19: ...g for forming in the D part At this time grip by pressing the plug on the chuck front surface in order for the plug not to be tilted Repeat chucking several times to stabilize the plug Forming Process...

Страница 20: ...be tilted Repeat chucking several times to stabilize the ring Forming Process the gripping part dimension D of the work in the state that the ring is kept gripped The D part is to be approximately th...

Страница 21: ...he jig for forming onto the jaw so as not to generate run out Check that it is gripping almost in the center of the appropriate stroke Set the hydraulic pressure when forming slightly higher than when...

Страница 22: ...ft jaw other than one made by Kitagawa Corporation is used the engagement will be inferior and the master jaw will be deformed the gripping precision will worsen and the work will fly out due to gripp...

Страница 23: ...huck will break and this is dangerous as the chuck and work will fly out If the tool and the tool post contact the chuck or the work due to malfunction or tape mistake etc and impact is given immediat...

Страница 24: ...ing to the usage conditions Safety information about grease and anti rust oil Applicable range Designated grease Antirust agent applied to the product at the delivery First aid measures After inhalati...

Страница 25: ...ssure or the cylinder can stop or malfunction If you stop the machine or store the chuck for a long period of time add grease to prevent rust 6 3 Disassembling Disassembling procedures Read the follow...

Страница 26: ...r the specification of the chuck Supply grease from the grease nipple and open and close the jaw several times without gripping a work Lower the rotation speed to a speed at which the required grippin...

Страница 27: ...described for machine tool manufacturers personnel who attach a chuck to a machine Please read following instruction carefully when you attach or detach a chuck to machine and please sufficiently unde...

Страница 28: ...dopting a throttle valve etc Type Cylinder BB206 BB208 BB210 BB212 a M60 2 M75 2 M90 2 M115 2 b 30 35 35 35 c 25 25 30 35 d f7 55 70 85 110 0 030 0 060 0 030 0 060 0 036 0 071 0 036 0 071 e Min 3 5 4...

Страница 29: ...aw pipe is unbalanced vibration occurs the screw is broken and the gripping force will be lost instantly which is dangerous as the work will fly out Processing of draw nut 1 Remove the socket head cap...

Страница 30: ...t joint diameter can be raised by processing them after mounting to the installed machine Process the chuck attachment spigot joint diameter of the back plate at the target value A 0 01 in the dimensi...

Страница 31: ...of 12 9 10 9 for M22 or more and be sure they are long enough Table 11 8 3 In the case of with back plate Type Cylinder BB206A5 BB208A6 BB210A8 BB212A1 a M60 2 M75 2 M90 2 M115 2 b 30 35 35 35 c 25 25...

Страница 32: ...he centering of the chuck lightly hit the body side face with a plastic hammer Tighten the chuck attaching bolts evenly At this time tighten the bolts at the specified torque Chuck size inch Eyebolt 6...

Страница 33: ...olts not provided by Kitagawa use bolts that have at least a strength classification of 12 9 10 9 for M22 or more and be sure they are long enough Adjust the position of the wedge plunger The appropri...

Страница 34: ...turer s address Jaw No MFG No 33 This product is based on the following standards or orders Machinery directive 2006 42 EC Annex I EN ISO 12100 2010 EN1550 1997 A1 2008 Ultimate disposal of this produ...

Страница 35: ......

Страница 36: ...1 China B07 25 F West Tower Yangcheng International Trading Centre No 122 East Tiyu Road Tianhe District Guangzhou China No 6 Lane 5 Lin Sen North Road Taipei Taiwan 803 Ho B Dong Woolim Lion s Valley...

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