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This manual provides detailed information about how to safely and correctly use the power chuck (BB200 type) for a 
lathe.
Before starting to use this power chuck, read this manual carefully and always follow the instructions and warnings in 

"Important Safety Precautions" 

and

 "Precautions for Use"

 at beginning of the manual. Failure to follow these 

precautions could result in a serious accident.

In this manual, precautions for handling that are considered especially important are classified and displayed as shown below 
depending on the damage of risk including the seriousness of the harm that could result. Please sufficiently understand the 
meanings of these terms and follow the instructions for safe operation.

The triangle is the safety alert symbol used to alert you to potential safety hazards that could result in injury or death.

Safety Alert Symbol

Preface

Terms and Symbols Used for Safety Messages

This product is suitable for gripping a workpiece on the lathes or rotary tables. This product is equipped with the jaws to 
clamp the workpiece and they operate by means of a rotary cylinder. For any other applications, please contact us.
Our  company  will  not  assume  responsibility  for  injury,  death,  damage,  or  loss  resulting  from  not  following  the 
instructions in this manual.
There are countless things that cannot or should not be done, and it is impossible to cover all of them in this manual.
Therefore, do not perform any actions unless they are specifically allowed in this manual. If any questions related to 
safety arise about operation, control, inspection and maintenance which are not specified in this manual, please confirm 
them with our company or distributor before performing them.

Liability and How to Use this Manual

The guarantee period of this product is 1 year after delivery.
Use  the  parts  delivered  by  Kitagawa  Corporation  for  all  the  parts  including  consumable  parts.  We  will  not  assume 
responsibility for injury, death, damage, or loss caused by usage of parts not manufactured by Kitagawa Corporation. 
Additionally, if parts other than genuine parts manufactured by Kitagawa Corporation are used, this guarantee will be 
completely invalid.
The  chuck  and  cylinder  from  Kitagawa  Corporation  should  be  used  together.  If  you  must  use  a  part  not  made  by 
Kitagawa, check with us or our distributor to be sure it is safe to do so.  We will not be responsible for injury, death, 
damage or loss caused by use of a chuck or cylinder made by another company unless this use has been approved by 
Kitagawa or its distributor.

Guarantee and Limitation of Liability

Indicates a hazardous situation which, if you not avoided, 
will result in death or serious injury.

Indicates a hazardous situation which, if you not avoided, 
could result in death or serious injury.

Indicates a hazardous situation which, if you not avoided, 
could result in minor or moderate injury.

Indicates instructions which, if not avoided, could result in 
damage to the equipment or a shortened work life.

DANGER

WARNING
CAUTION

NOTICE

Table of Contents

1. Structural Drawing and Parts List

   1-1. Type display
   1-2. Structural drawing
   1-3. Scope of product
   1-4. Parts list

2.

   Important Safety Precautions 

3. Specifications

   3-1. Specifications
   3-2. Relationship between gripping force and rotation speed
   3-3. Relationship between gripping part center height, static griping force and input force /
             Relationship between top jaw mass moment and gripping force loss

4. Forming Soft Jaw

   4-1. Attachment of soft jaw
   4-2. Forming soft jaw with outside diameter gripping
   4-3. Forming soft jaw with inside diameter gripping
   4-4. Forming method when you use forming jig

5. Usage 

   5-1. Precautions during gripping work with chuck
   5-2. Precautions during gripping work in irregular shape
   5-3. Precautions related to usage of jaw
   5-4. Precautions related to processing
   5-5. Attachment of locator and jig

6. Maintenance and Inspection 

   6-1. Periodic Inspection
   6-2. Grease lubrication
   6-3. Disassembling

7. Malfunction and Countermeasures 

   7-1. In the case of malfunction
   7-2. Where to contact in the case of malfunction

For Machine Tool Manufacturers (Chapter 8) 

8. Attachment 

   8-1. Outline drawing of attachment
   8-2. In the case that the back plate must be manufactured (BB200 series)
   8-3. In the case of with back plate (BB200A series)
   8-4. Attachment of chuck

9. Other Information 

   9-1. About standards and orders
   9-2. Information about markings of product
   9-3. About disposal

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Содержание BB200 Series

Страница 1: ...s manual and the safety labels attached to the equipment Failure to follow these instructions and safety precautions could result in serious injury death or property damage Store this manual near equi...

Страница 2: ...l Therefore do not perform any actions unless they are specifically allowed in this manual If any questions related to safety arise about operation control inspection and maintenance which are not spe...

Страница 3: ...jig 5 Usage 5 1 Precautions during gripping work with chuck 5 2 Precautions during gripping work in irregular shape 5 3 Precautions related to usage of jaw 5 4 Precautions related to processing 5 5 At...

Страница 4: ...hard jaw special jaw included Draw nut 3 Type display as shown below 1 1 Type display 1 2 Structural drawing Fig 1 B B 2 0 6 A 5 9 9 9 Fig 2 1 Structural Drawing and Parts List BB200 series Attachmen...

Страница 5: ...for the chuck part 1 3 Scope of product Fig 3 To prevent the work from flying safe design maintenance and erroneous action prevention of the hydraulic system to maintain the gripping force of the chuc...

Страница 6: ...rt name Part name Body Wedge plunger Master jaw Soft jaw T nut Plunger nut Draw nut Cover Coil spring Handle Socket head button screw Socket head cap screw Jaw attaching bolt Chuck attaching bolt Set...

Страница 7: ...sers If the door is not closed you may touch the rotating chuck or the work may fly out which is very dangerous In general the safety interlock function which allows rotation only when the door is the...

Страница 8: ...the cylinder so that the input force which determines the gripping force of the chuck does not exceed Excessive input force can lead to breakage of the chuck which is very dangerous as the chuck can w...

Страница 9: ...he input piston thrust force draw pipe drawing force specified in the gripping force limit table For All Users Do not use a jaw of a height out of the range of the gripping force limit table or a jaw...

Страница 10: ...not use bolts other than these Failure to follow the safety precautions below will result in serious injury or death DANGER Check that the chuck and the cylinder are in the safe combination when using...

Страница 11: ...lost instantly which is dangerous as the work will fly out If the hydraulic pressure suddenly drops due to blackout or malfunction of the hydraulic pump etc this is dangerous as work will fly out Lock...

Страница 12: ...Insufficient grease supply lowers the gripping force causes operation failure due to lower hydraulic pressure lowers the gripping precision and causes abnormal wearing and seizing etc This is dangero...

Страница 13: ...t jaw top surface height from the chuck surface to the top surface of the jaw CHUCK GREASE PRO is used Refer to page 23 A variable displacement pump with the discharge volume of 20 liters min or more...

Страница 14: ...the gripping force lowers The curves displayed in Fig 6 shows relationships between the rotation speed and the centrifugal force when using the standard soft jaw The centrifugal force differs signific...

Страница 15: ...considerably unbalanced work lower the rotation speed The work will fly out and this is dangerous Vibration is generated if there is unbalance due to the work and the jig etc Vibration decreases proc...

Страница 16: ...BB206 BB212 Input force Input force Limit Gripping force loss k Standard soft top jaw Mass moment of top jaw m r 3 Standard soft top jaw Gripping part center height H Static gripping force k Limit Lim...

Страница 17: ...6000min 1 rpm and the gripping force loss due to the centrifugal force at this rotation speed is 39kN approx 3977kgf The required static gripping force for the dynamic gripping force gripping force lo...

Страница 18: ...he T nut and the attaching bolts attached to the chuck and do not use bolts other than these If commercially available bolts are used for an unavoidable reason use bolts at the strength classification...

Страница 19: ...g for forming in the D part At this time grip by pressing the plug on the chuck front surface in order for the plug not to be tilted Repeat chucking several times to stabilize the plug Forming Process...

Страница 20: ...be tilted Repeat chucking several times to stabilize the ring Forming Process the gripping part dimension D of the work in the state that the ring is kept gripped The D part is to be approximately th...

Страница 21: ...he jig for forming onto the jaw so as not to generate run out Check that it is gripping almost in the center of the appropriate stroke Set the hydraulic pressure when forming slightly higher than when...

Страница 22: ...ft jaw other than one made by Kitagawa Corporation is used the engagement will be inferior and the master jaw will be deformed the gripping precision will worsen and the work will fly out due to gripp...

Страница 23: ...huck will break and this is dangerous as the chuck and work will fly out If the tool and the tool post contact the chuck or the work due to malfunction or tape mistake etc and impact is given immediat...

Страница 24: ...ing to the usage conditions Safety information about grease and anti rust oil Applicable range Designated grease Antirust agent applied to the product at the delivery First aid measures After inhalati...

Страница 25: ...ssure or the cylinder can stop or malfunction If you stop the machine or store the chuck for a long period of time add grease to prevent rust 6 3 Disassembling Disassembling procedures Read the follow...

Страница 26: ...r the specification of the chuck Supply grease from the grease nipple and open and close the jaw several times without gripping a work Lower the rotation speed to a speed at which the required grippin...

Страница 27: ...described for machine tool manufacturers personnel who attach a chuck to a machine Please read following instruction carefully when you attach or detach a chuck to machine and please sufficiently unde...

Страница 28: ...dopting a throttle valve etc Type Cylinder BB206 BB208 BB210 BB212 a M60 2 M75 2 M90 2 M115 2 b 30 35 35 35 c 25 25 30 35 d f7 55 70 85 110 0 030 0 060 0 030 0 060 0 036 0 071 0 036 0 071 e Min 3 5 4...

Страница 29: ...aw pipe is unbalanced vibration occurs the screw is broken and the gripping force will be lost instantly which is dangerous as the work will fly out Processing of draw nut 1 Remove the socket head cap...

Страница 30: ...t joint diameter can be raised by processing them after mounting to the installed machine Process the chuck attachment spigot joint diameter of the back plate at the target value A 0 01 in the dimensi...

Страница 31: ...of 12 9 10 9 for M22 or more and be sure they are long enough Table 11 8 3 In the case of with back plate Type Cylinder BB206A5 BB208A6 BB210A8 BB212A1 a M60 2 M75 2 M90 2 M115 2 b 30 35 35 35 c 25 25...

Страница 32: ...he centering of the chuck lightly hit the body side face with a plastic hammer Tighten the chuck attaching bolts evenly At this time tighten the bolts at the specified torque Chuck size inch Eyebolt 6...

Страница 33: ...olts not provided by Kitagawa use bolts that have at least a strength classification of 12 9 10 9 for M22 or more and be sure they are long enough Adjust the position of the wedge plunger The appropri...

Страница 34: ...turer s address Jaw No MFG No 33 This product is based on the following standards or orders Machinery directive 2006 42 EC Annex I EN ISO 12100 2010 EN1550 1997 A1 2008 Ultimate disposal of this produ...

Страница 35: ......

Страница 36: ...1 China B07 25 F West Tower Yangcheng International Trading Centre No 122 East Tiyu Road Tianhe District Guangzhou China No 6 Lane 5 Lin Sen North Road Taipei Taiwan 803 Ho B Dong Woolim Lion s Valley...

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