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9

10

Use of a chuck and cylinder that cannot be used together safely may cause 
the cylinder to break at high pressure resulting in the chuck 
and work flying out.

For All Users

For All Users

・Unbalanced  work  generates  dangerous 

centrifugal  forces  and  the  work  could  fly 
out.

For All Users

・If  the  torque  is  insufficient  or  excessive, 

the bolt will break, which is dangerous as 
the chuck or work will fly out.

・Fix  the  lathe  spindle  or  the  chuck  when 

you tighten bolts. Your hand could slip and 
get injury when you work without fixing the 
spindle.

・You  cannot  control  the  torque  by  a  hex 

key.  You  must  use  a  torque  wrench  for 
torque control.

In the case of processing a significant unbalanced work, 
lower the rotation speed.

Always tighten the bolts at the specified torque. If the torque is insufficient or excessive, the 
bolt will break, which is dangerous as the chuck or work will fly out. Use the
 bolts attached to the chuck, and do not use bolts other than these.

10

Provide sufficient strength for the draw pipe (Refer to pages 27-28).
Provide sufficient screw depth for the draw pipe.
Firmly tighten the draw pipe.

For Machine Tool Manufactures

・If  the  draw  pipe  break,  the  gripping  force  is 

instantly lost and this is dangerous as work will 
fly out.

・If  the  screw  depth  of  the  draw  pipe  is 

insufficient,  the  screw  will  break  and  the 
gripping force will be lost instantly, and this is 
dangerous as work will fly out.

・If  the  engagement  of  the  screw  of  the  draw 

pipe  is  loose,  vibration  may  occur  resulting  in 
breakage of the screw. If the screw breaks, the 
gripping  force  will  be  lost  instantly,  which  is 
dangerous as the work will fly out.

・If  the  draw  pipe  is  unbalanced,  vibration 

occurs,  the  screw  is  broken  and  the  gripping 
force will be lost instantly, which is dangerous 
as the work will fly out.

・If  the  hydraulic  pressure  suddenly  drops 

due  to  blackout  or  malfunction  of  the 
hydraulic pump, etc., this is dangerous as 
work will fly out.

・Lock valve retains the hydraulic pressure 

inside the cylinder temporarily, when the 
hydraulic pressure suddenly drops due to 
blackout  or  malfunction  of  the  hydraulic 
pump, etc.

Use a cylinder with a lock valve (safety valve, check valve) incorporated in case of 
sudden hydraulic pressure drop due to blackout, malfunction of the hydraulic pump, etc. 
Further, use a solenoid valve with a circuit that retains the 
gripping position when no current is carried.

Important Safety Precautions

Failure to follow the safety precautions below will result in 
serious injury or death.

DANGER

Failure to follow the safety precautions below will result in 
serious injury or death.

DANGER

For Machine Tool Manufactures

・Check that the chuck and the cylinder are in the  safe combination  when using at high pressure with our company 

or  the  distributor.  Especially  when  the  cylinder  of  our  company  and  a  high  pressure  chuck  of  other  company  are 
combined, confirmation is necessary.

・If  one  of  the  abnormal  events  shown  below  occurs  during 

operation,  immediately  stop  the  machine  and  consult  with  our 
company or the distributor.

 ・ The work slips.
 ・ Loss of accuracy.
 ・ The work begins to chatter.
 ・ The machine's vibration significantly increases.
 ・ The griping force does not rise even if hydraulic  pressure is raised.

・Tightening torque is moment of force when you tighten a bolt. Tightening torque= F×L.

Tightening torque
     T=F×L
      =127×0.1
      =12.7(N・m)

L=0.

1(m

F=127(N)
  (13kgf)

Specified torque for socket head cap screw

Bolt size

Tightening torque

M 5 
M 6 
M 8 
M10
M12

7.5 N・m

13 N・m
33 N・m
73 N・m

107 N・m

Bolt size

Tightening torque

M14
M16
M20
M22
M24

171 N・m
250 N・m
402 N・m
539 N・m
666 N・m

Fly out

Unbalanced  work

Work

Chuck

Cylinder

Fly out

Cylinder

Back plate

Chuck

Draw pipe

Cylinder adapter

Solenoid valve

The  grlipping  position  must  be  retained.

Loosening

Lightning

=Blackout

Lock valve

Cylinder

Gripping

P

Содержание BB200 Series

Страница 1: ...s manual and the safety labels attached to the equipment Failure to follow these instructions and safety precautions could result in serious injury death or property damage Store this manual near equi...

Страница 2: ...l Therefore do not perform any actions unless they are specifically allowed in this manual If any questions related to safety arise about operation control inspection and maintenance which are not spe...

Страница 3: ...jig 5 Usage 5 1 Precautions during gripping work with chuck 5 2 Precautions during gripping work in irregular shape 5 3 Precautions related to usage of jaw 5 4 Precautions related to processing 5 5 At...

Страница 4: ...hard jaw special jaw included Draw nut 3 Type display as shown below 1 1 Type display 1 2 Structural drawing Fig 1 B B 2 0 6 A 5 9 9 9 Fig 2 1 Structural Drawing and Parts List BB200 series Attachmen...

Страница 5: ...for the chuck part 1 3 Scope of product Fig 3 To prevent the work from flying safe design maintenance and erroneous action prevention of the hydraulic system to maintain the gripping force of the chuc...

Страница 6: ...rt name Part name Body Wedge plunger Master jaw Soft jaw T nut Plunger nut Draw nut Cover Coil spring Handle Socket head button screw Socket head cap screw Jaw attaching bolt Chuck attaching bolt Set...

Страница 7: ...sers If the door is not closed you may touch the rotating chuck or the work may fly out which is very dangerous In general the safety interlock function which allows rotation only when the door is the...

Страница 8: ...the cylinder so that the input force which determines the gripping force of the chuck does not exceed Excessive input force can lead to breakage of the chuck which is very dangerous as the chuck can w...

Страница 9: ...he input piston thrust force draw pipe drawing force specified in the gripping force limit table For All Users Do not use a jaw of a height out of the range of the gripping force limit table or a jaw...

Страница 10: ...not use bolts other than these Failure to follow the safety precautions below will result in serious injury or death DANGER Check that the chuck and the cylinder are in the safe combination when using...

Страница 11: ...lost instantly which is dangerous as the work will fly out If the hydraulic pressure suddenly drops due to blackout or malfunction of the hydraulic pump etc this is dangerous as work will fly out Lock...

Страница 12: ...Insufficient grease supply lowers the gripping force causes operation failure due to lower hydraulic pressure lowers the gripping precision and causes abnormal wearing and seizing etc This is dangero...

Страница 13: ...t jaw top surface height from the chuck surface to the top surface of the jaw CHUCK GREASE PRO is used Refer to page 23 A variable displacement pump with the discharge volume of 20 liters min or more...

Страница 14: ...the gripping force lowers The curves displayed in Fig 6 shows relationships between the rotation speed and the centrifugal force when using the standard soft jaw The centrifugal force differs signific...

Страница 15: ...considerably unbalanced work lower the rotation speed The work will fly out and this is dangerous Vibration is generated if there is unbalance due to the work and the jig etc Vibration decreases proc...

Страница 16: ...BB206 BB212 Input force Input force Limit Gripping force loss k Standard soft top jaw Mass moment of top jaw m r 3 Standard soft top jaw Gripping part center height H Static gripping force k Limit Lim...

Страница 17: ...6000min 1 rpm and the gripping force loss due to the centrifugal force at this rotation speed is 39kN approx 3977kgf The required static gripping force for the dynamic gripping force gripping force lo...

Страница 18: ...he T nut and the attaching bolts attached to the chuck and do not use bolts other than these If commercially available bolts are used for an unavoidable reason use bolts at the strength classification...

Страница 19: ...g for forming in the D part At this time grip by pressing the plug on the chuck front surface in order for the plug not to be tilted Repeat chucking several times to stabilize the plug Forming Process...

Страница 20: ...be tilted Repeat chucking several times to stabilize the ring Forming Process the gripping part dimension D of the work in the state that the ring is kept gripped The D part is to be approximately th...

Страница 21: ...he jig for forming onto the jaw so as not to generate run out Check that it is gripping almost in the center of the appropriate stroke Set the hydraulic pressure when forming slightly higher than when...

Страница 22: ...ft jaw other than one made by Kitagawa Corporation is used the engagement will be inferior and the master jaw will be deformed the gripping precision will worsen and the work will fly out due to gripp...

Страница 23: ...huck will break and this is dangerous as the chuck and work will fly out If the tool and the tool post contact the chuck or the work due to malfunction or tape mistake etc and impact is given immediat...

Страница 24: ...ing to the usage conditions Safety information about grease and anti rust oil Applicable range Designated grease Antirust agent applied to the product at the delivery First aid measures After inhalati...

Страница 25: ...ssure or the cylinder can stop or malfunction If you stop the machine or store the chuck for a long period of time add grease to prevent rust 6 3 Disassembling Disassembling procedures Read the follow...

Страница 26: ...r the specification of the chuck Supply grease from the grease nipple and open and close the jaw several times without gripping a work Lower the rotation speed to a speed at which the required grippin...

Страница 27: ...described for machine tool manufacturers personnel who attach a chuck to a machine Please read following instruction carefully when you attach or detach a chuck to machine and please sufficiently unde...

Страница 28: ...dopting a throttle valve etc Type Cylinder BB206 BB208 BB210 BB212 a M60 2 M75 2 M90 2 M115 2 b 30 35 35 35 c 25 25 30 35 d f7 55 70 85 110 0 030 0 060 0 030 0 060 0 036 0 071 0 036 0 071 e Min 3 5 4...

Страница 29: ...aw pipe is unbalanced vibration occurs the screw is broken and the gripping force will be lost instantly which is dangerous as the work will fly out Processing of draw nut 1 Remove the socket head cap...

Страница 30: ...t joint diameter can be raised by processing them after mounting to the installed machine Process the chuck attachment spigot joint diameter of the back plate at the target value A 0 01 in the dimensi...

Страница 31: ...of 12 9 10 9 for M22 or more and be sure they are long enough Table 11 8 3 In the case of with back plate Type Cylinder BB206A5 BB208A6 BB210A8 BB212A1 a M60 2 M75 2 M90 2 M115 2 b 30 35 35 35 c 25 25...

Страница 32: ...he centering of the chuck lightly hit the body side face with a plastic hammer Tighten the chuck attaching bolts evenly At this time tighten the bolts at the specified torque Chuck size inch Eyebolt 6...

Страница 33: ...olts not provided by Kitagawa use bolts that have at least a strength classification of 12 9 10 9 for M22 or more and be sure they are long enough Adjust the position of the wedge plunger The appropri...

Страница 34: ...turer s address Jaw No MFG No 33 This product is based on the following standards or orders Machinery directive 2006 42 EC Annex I EN ISO 12100 2010 EN1550 1997 A1 2008 Ultimate disposal of this produ...

Страница 35: ......

Страница 36: ...1 China B07 25 F West Tower Yangcheng International Trading Centre No 122 East Tiyu Road Tianhe District Guangzhou China No 6 Lane 5 Lin Sen North Road Taipei Taiwan 803 Ho B Dong Woolim Lion s Valley...

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