background image

C

A

Shaded  part  additional  process  possible  range

30°

A, B: Additional process impossible dimension.

C: Processible depth of tapping or drilling a hole.

B

・When gripping a work with the chuck, do not 

get  fingers  or  hands  become  caught.  This 
could cause crushed or cut fingers and hands.

21

22

This product is a device to fix a work-piece when it is processed by the lathe machine or the rotary table.
The rotary cylinder closes the jaw and fixes a work-piece so that it does not move during processing. The chuck opens 
the jaw after having processed it and remove a work-piece.

5−1 Precautions during gripping work with chuck

5−2 Precautions during gripping work in irregular shape

 5 . Usage

<1> Unbalance

・In  the  case  of  processing  largely  unbalanced  work,  lower  the  rotation  speed.  The  work  will  fly  out  and  this  is     

dangerous.

・Vibrations are generated if there is unbalance owing to the work or the jig, etc. Vibration not only will impart a 

negative  influence  on  the  process  precision  but  also  the  endurance  of  the  chuck  being  remarkably  shortened, 
and the chuck may break. Correct the unbalance using balance weights, etc., or lower the rotation speed for use.

・Heavy  cutting  at  high  rotation  speed  easily  generates  vibration  in  the  same  manner  as  chuck  unbalance, 

therefore, set cutting conditions appropriate for the dynamic gripping force and machine rigidity.

<2> Interference, contact, impact

・Before  starting  work,  check  that  the  top  jaw,  locator,  work,  etc.,  and  the  tool  and  the  tool  post,  etc.,  do  not 

interfere at low rotation and then start processing.

・Do not allow anything to impact the chuck, jaw, and the work. The chuck will break and this is dangerous as the 

chuck and work will fly out.

・If the tool and the tool post contact the chuck or the work due to malfunction or tape mistake, etc., and impact is 

given, immediately stop the rotation, and check that there are no abnormalities in the top jaw, master jaw, T nut 
and bolts of each part, etc.

<3> Coolant

・Unless coolant with a rust preventive effect is used, rust will occur inside the chuck and gripping force drop 

may result. The work will fly out due to the gripping force drop and this is dangerous.

5−4 Precautions related to processing

5−5 Attachment of locator and jig

・If a work in an irregular shape is gripped the master jaw may be broken. Consult our company or the distributor if 

there is any concern.

・Cast metal, pitched shape or taper shape cannot be gripped.
・If the protrusion of the work is long, support it with a center or the steady rest. If the protrusion is long the tip of 

the work turns, and this is dangerous as the work will fly out.

5−3 Precautions related to usage of jaw

・If  a  soft  jaw  other  than  one  made  by  Kitagawa  Corporation  is  used,  the  engagement  will  be  inferior,  and  the 

master jaw will be deformed, the gripping precision will worsen, and the work will fly out due to gripping failure, 
which is dangerous.

・Do not use a top jaw with a different serration pitch from the master jaw. The engagement of the crests of the 

serration  will  become  insufficient,  therefore,  the  serration  crests  will  break  when  gripping  the  work,  and  this  is 
dangerous as the jaw and work will fly out.

・Do not use the soft jaw by welding to join for extension. The jaw will break due to insufficient strength and the 

serration part will become distorted due to welding.  As a result, the engagement will worsen, the serration crests 
will break, and this is dangerous as the work will fly out.

・The chuck can be modified only in the manufacturer permissible range. This will not only break the chuck but the 

chuck and work may fly out, which is dangerous.

・Provide a countermeasure against flying out (dwell pin, etc.) due to centrifugal force to the locator or the jig, and 

attach with bolts which have sufficient strength. The locator or the jig may fly out, and this is dangerous.

・When replacing the top jaw, carefully clean the serration part with the master jaw, and the engagement part of 

the T nut. Failure to do this may cause a precision failure.

・Set the hydraulic pressure according to the shape of the work and the cutting conditions. Pipe shape work, etc., 

may be distorted if they are tightened at a high gripping force.

・In the case of attaching the locator and the jig on the chuck body surface, tap or drill a hole in the additional process 
 range specified in Fig. 12.

Type

A (mm)

BB206
BB208
BB210
BB212

30
33
36
42

 B (mm) 

C (mm)

54.5
69   
79.5
94.5

20 less
20 less
20 less
30 less

Fig.12

Table 5

NOTICE

DANGER

DANGER

DANGER

DANGER

DANGER

Содержание BB200 Series

Страница 1: ...s manual and the safety labels attached to the equipment Failure to follow these instructions and safety precautions could result in serious injury death or property damage Store this manual near equi...

Страница 2: ...l Therefore do not perform any actions unless they are specifically allowed in this manual If any questions related to safety arise about operation control inspection and maintenance which are not spe...

Страница 3: ...jig 5 Usage 5 1 Precautions during gripping work with chuck 5 2 Precautions during gripping work in irregular shape 5 3 Precautions related to usage of jaw 5 4 Precautions related to processing 5 5 At...

Страница 4: ...hard jaw special jaw included Draw nut 3 Type display as shown below 1 1 Type display 1 2 Structural drawing Fig 1 B B 2 0 6 A 5 9 9 9 Fig 2 1 Structural Drawing and Parts List BB200 series Attachmen...

Страница 5: ...for the chuck part 1 3 Scope of product Fig 3 To prevent the work from flying safe design maintenance and erroneous action prevention of the hydraulic system to maintain the gripping force of the chuc...

Страница 6: ...rt name Part name Body Wedge plunger Master jaw Soft jaw T nut Plunger nut Draw nut Cover Coil spring Handle Socket head button screw Socket head cap screw Jaw attaching bolt Chuck attaching bolt Set...

Страница 7: ...sers If the door is not closed you may touch the rotating chuck or the work may fly out which is very dangerous In general the safety interlock function which allows rotation only when the door is the...

Страница 8: ...the cylinder so that the input force which determines the gripping force of the chuck does not exceed Excessive input force can lead to breakage of the chuck which is very dangerous as the chuck can w...

Страница 9: ...he input piston thrust force draw pipe drawing force specified in the gripping force limit table For All Users Do not use a jaw of a height out of the range of the gripping force limit table or a jaw...

Страница 10: ...not use bolts other than these Failure to follow the safety precautions below will result in serious injury or death DANGER Check that the chuck and the cylinder are in the safe combination when using...

Страница 11: ...lost instantly which is dangerous as the work will fly out If the hydraulic pressure suddenly drops due to blackout or malfunction of the hydraulic pump etc this is dangerous as work will fly out Lock...

Страница 12: ...Insufficient grease supply lowers the gripping force causes operation failure due to lower hydraulic pressure lowers the gripping precision and causes abnormal wearing and seizing etc This is dangero...

Страница 13: ...t jaw top surface height from the chuck surface to the top surface of the jaw CHUCK GREASE PRO is used Refer to page 23 A variable displacement pump with the discharge volume of 20 liters min or more...

Страница 14: ...the gripping force lowers The curves displayed in Fig 6 shows relationships between the rotation speed and the centrifugal force when using the standard soft jaw The centrifugal force differs signific...

Страница 15: ...considerably unbalanced work lower the rotation speed The work will fly out and this is dangerous Vibration is generated if there is unbalance due to the work and the jig etc Vibration decreases proc...

Страница 16: ...BB206 BB212 Input force Input force Limit Gripping force loss k Standard soft top jaw Mass moment of top jaw m r 3 Standard soft top jaw Gripping part center height H Static gripping force k Limit Lim...

Страница 17: ...6000min 1 rpm and the gripping force loss due to the centrifugal force at this rotation speed is 39kN approx 3977kgf The required static gripping force for the dynamic gripping force gripping force lo...

Страница 18: ...he T nut and the attaching bolts attached to the chuck and do not use bolts other than these If commercially available bolts are used for an unavoidable reason use bolts at the strength classification...

Страница 19: ...g for forming in the D part At this time grip by pressing the plug on the chuck front surface in order for the plug not to be tilted Repeat chucking several times to stabilize the plug Forming Process...

Страница 20: ...be tilted Repeat chucking several times to stabilize the ring Forming Process the gripping part dimension D of the work in the state that the ring is kept gripped The D part is to be approximately th...

Страница 21: ...he jig for forming onto the jaw so as not to generate run out Check that it is gripping almost in the center of the appropriate stroke Set the hydraulic pressure when forming slightly higher than when...

Страница 22: ...ft jaw other than one made by Kitagawa Corporation is used the engagement will be inferior and the master jaw will be deformed the gripping precision will worsen and the work will fly out due to gripp...

Страница 23: ...huck will break and this is dangerous as the chuck and work will fly out If the tool and the tool post contact the chuck or the work due to malfunction or tape mistake etc and impact is given immediat...

Страница 24: ...ing to the usage conditions Safety information about grease and anti rust oil Applicable range Designated grease Antirust agent applied to the product at the delivery First aid measures After inhalati...

Страница 25: ...ssure or the cylinder can stop or malfunction If you stop the machine or store the chuck for a long period of time add grease to prevent rust 6 3 Disassembling Disassembling procedures Read the follow...

Страница 26: ...r the specification of the chuck Supply grease from the grease nipple and open and close the jaw several times without gripping a work Lower the rotation speed to a speed at which the required grippin...

Страница 27: ...described for machine tool manufacturers personnel who attach a chuck to a machine Please read following instruction carefully when you attach or detach a chuck to machine and please sufficiently unde...

Страница 28: ...dopting a throttle valve etc Type Cylinder BB206 BB208 BB210 BB212 a M60 2 M75 2 M90 2 M115 2 b 30 35 35 35 c 25 25 30 35 d f7 55 70 85 110 0 030 0 060 0 030 0 060 0 036 0 071 0 036 0 071 e Min 3 5 4...

Страница 29: ...aw pipe is unbalanced vibration occurs the screw is broken and the gripping force will be lost instantly which is dangerous as the work will fly out Processing of draw nut 1 Remove the socket head cap...

Страница 30: ...t joint diameter can be raised by processing them after mounting to the installed machine Process the chuck attachment spigot joint diameter of the back plate at the target value A 0 01 in the dimensi...

Страница 31: ...of 12 9 10 9 for M22 or more and be sure they are long enough Table 11 8 3 In the case of with back plate Type Cylinder BB206A5 BB208A6 BB210A8 BB212A1 a M60 2 M75 2 M90 2 M115 2 b 30 35 35 35 c 25 25...

Страница 32: ...he centering of the chuck lightly hit the body side face with a plastic hammer Tighten the chuck attaching bolts evenly At this time tighten the bolts at the specified torque Chuck size inch Eyebolt 6...

Страница 33: ...olts not provided by Kitagawa use bolts that have at least a strength classification of 12 9 10 9 for M22 or more and be sure they are long enough Adjust the position of the wedge plunger The appropri...

Страница 34: ...turer s address Jaw No MFG No 33 This product is based on the following standards or orders Machinery directive 2006 42 EC Annex I EN ISO 12100 2010 EN1550 1997 A1 2008 Ultimate disposal of this produ...

Страница 35: ......

Страница 36: ...1 China B07 25 F West Tower Yangcheng International Trading Centre No 122 East Tiyu Road Tianhe District Guangzhou China No 6 Lane 5 Lin Sen North Road Taipei Taiwan 803 Ho B Dong Woolim Lion s Valley...

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