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KisanKraft

PETROL ENGINE



: www.kisankraft.com



: [email protected]



: +91.80. 22178200

Page 39 of 44

ignition plug. Pull the recoil starter again and stop it at the position where it is felt

heavy.

4. Clean the external surfaces with soft cloth and store it at a dry place free from fires.

NOTE:

If the unit is left over without draining fuel, impurities in the fuel could clog the fuel

passages such as the carburetor, fuel filter, or others, and cause engine troubles.

Make sure to drain the fuel when storing the unit for a long period of time.

Sufficient care must be taken not to use fires at the vicinity when handling the fuel.

TROUBLESHOOTING

Startup Failure or Difficulty in Startup

Situations

Causes

Remedy

The spark

plug is

fireless.

Spark plug

Carbon deposition on the

spark plug.

Excessive or insufficient

clearance of the spark plug.

Damaged insulation of the

spark plug.

Remove the

deposited carbon.

Adjust it to

0.6~0.7mm

Replace the spark

plug

Others

Damaged igniter

Weak magnetic force of the

flywheel

Replace the igniter

Replace the

flywheel

The spark

plug

cannot

generate

spark.

Good

compression

Too much fuel adsorbed in the

cylinder

Poor fuel, containing water,

too dirty

Screw out the

spark plug, dry it

and screw it in

again.

Replace the fuel.

The carburetor

oil pump has

(not) the ability

to pump oil.

Blocked internal oil path

Clean or replace

the carburetor.

Normal oil

supply but

poor

compression

Worn piston ring

Loose spark plug

Air leakage at the cylinder

head, incorrect valve

clearance or timing.

Replace it.

Tighten it.

Removal, re-

adjustment or re-

installation

Normal ignition

and oil supply

Poor contact between the

high-tension line and the

spark plug

Malfunction or short-circuit of

shutdown switch

Removal and

connection

Removal

Содержание KK-TH-525

Страница 1: ...in material and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Machine Tools Private Limited or its manufacturers at the premises of Authorized Dealers of such parts as appear to KisanKraft or its manufacturers upon inspection to be defective in material and or workmanship KisanKraft or its ma...

Страница 2: ...ranty hereunder including but not limited to any implied warranty of merchantability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or employee of KisanKraft Machine Tools Private Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty Assignment Transfer of warranty The warranty can...

Страница 3: ...eration Manual KisanKraft Machine Tools Pvt Ltd Sri Huchhanna Tower 4 1st Main 7 A Cross Maruthi Layout Dasarahalli HAF Post Hebbal Bangalore 560024 Karnataka INDIA Bangalore HO Ahmedabad Bhopal Bhubaneswar Coimbatore Ernakulam Guwahati Patna Hinudpur Hubli Hyderabad Jaipur Karnal Kolkata Lucknow Nagpur Pune Raipur Shimla ...

Страница 4: ... STARTED 7 SAFETY INSTRUCTIONS 7 ASSEMBLY INSTRUCTIONS 7 OPERATING INSTRUCTIONS 7 MAINTENANCE AND ADJUSTMENT 9 TROUBLESHOOTING 10 TECHNICAL SPECIFICATIONS 12 PARTS DIAGRAM LIST BODY KK TH 525 13 PARTS DIAGRAM LIST ENGINE KK TH 525 15 PARTS DIAGRAM LIST ENGINE KK TH4 34 18 PARTS DIAGRAM LIST BODY KK TH4 34 22 OPERATION MANUAL PETROL ENGINE 25 ...

Страница 5: ... in material and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Machine Tools Private Limited or its manufacturers at the premises of Authorized Dealers of such parts as appear to KisanKraft or its manufacturers upon inspection to be defective in material and or workmanship KisanKraft or its m...

Страница 6: ...rranty hereunder including but not limited to any implied warranty of merchantability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or employee of KisanKraft Machine Tools Private Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty Assignment Transfer of warranty The warranty ca...

Страница 7: ...s no fire or smoke Don t store the fuel at places liable to catch fire Don t smoke when starting the engine or refilling the fuel Stop the engine when refilling the fuel in case of accidental turning over of the machine or spattering fuel into machine body Please wipe out the fuel on the machine body with dry cloth ASSEMBLY INSTRUCTIONS 1 Pull the flexible pin on the power take off point Insert th...

Страница 8: ...soline and 2 stroke purpose machine oil The mixing ratio should be correct During the first 20 hours the ratio between volume of 90 ordinary gasoline and a volume of 2 stroke purpose machine oil should be 20 1 and then it can be changed to 25 1 2 The gasoline engine can t stop suddenly The speed should be adjusted to 2300 2700 rotations min 3 After every one hour of operation the blades should be ...

Страница 9: ...ews become loose which can change the normal space about 0 05mm so please pay regular attention to their working condition 3 Inspect the firmness of the screws and the space between the blades Improper spacing may reduce the working ability of the machine Too much space may lead to breakage of the blades It not only reduces the quality of the tea but also roughens the surface of the tea tree Too s...

Страница 10: ...mp goes back to the oil tank At last empty the fuel in the oil tank 13 Take off the spark plug and drop the oil into the hole Pull the starter so that the oil covers the inner well Put the spark plug back 14 Clean the outside parts blades and blade edges of the machine Put it in a dry room NOTE Necessary repairs must be done by the authorized dealer TROUBLESHOOTING STARTING PROBLEMS Symptom Catego...

Страница 11: ...oom Clearing Others The air Cleaner is blocked Clean the block Overload Limit the load STOPPING DURING OPERATION Symptom Cause Remedy Stop abruptly during operation Piston sintering Use a file to clean the piston and the casing The damaged ring should be changed Short circuit of the electrode due to the carbon Cleaning Problems of the inner part of the magneto electric coil Dismantle and inspect i...

Страница 12: ...duct Code KK TH 525 KK TH4 34 HP 0 7kW 0 9kW CC 26 cc 34 cc Engine Type 2 Stroke 4 stroke RPM 7500 7800 Fuel Used Petrol Fuel Tank Capacity 750 ml Oil Mixing 40ml 2T oil per 1 liter of Petrol 20W40 grade Blade cutter Length 525 mm 600 mm Weight of the Machine 10 kg 7 5 kg net Fuel Consumption 2 liter hour Engine Out Put Capacity 400 kg hour Output ...

Страница 13: ...art Name Part No Part Name 1 Handle bar sheath Grip 41 Seat Fan Housing 2 Handle Bar Tube 42 Nut M4 Nylon 3 Flex Accelerator 43 Screw M4x25 Star 4 Fix Plate Switch On Off 44 Fixing Ring screw clip 5 Switch On Off 45 Nut M4 Nylon 7 47 Wind Pipe 6 Screw M5x30 Star 51 Fixed Ring Wind Pipe 8 Throttle Cable 52 Side Plate Right 9 Protection Seat Outer Cable 54 Bag Hook ...

Страница 14: ...x 66 Blade Upper 19 Flexible Shaft Seating 67 Blade Adjusting Spacer 20 Cover Bush Shaft Seating 68 Blade Lower 21 Bearing 6002 2RZ 72 Guide Plate Left 22 Bush Gear Gear Shaft 73 Side Plate Left 23 Gear and Gear Shaft Drive 74 Plate 24 Washer Gasket Side Plate 75 Screw M3x8 Star 25 Side Plate 76 Gasket Gear case 27 Cup Grease Nipple 81 Gear Box Lower 28 Gear Shaft 82 Bearing 608 29 Cover Bush Gear...

Страница 15: ...sankraft com info kisankraft com 91 80 22178200 Page 15 of 44 Part No Part Name Part No Part Name 38 Down Fan Housing 92 O Washer Gear Box Upper 39 Bearing 6000 2RZ 94 Plate Handle 40 Washer 10 Shim 95 Gasket Bracket Handle PARTS DIAGRAM LIST ENGINE KK TH 525 ...

Страница 16: ... Cover Spark Plug 10 Gasket Carburetor 54 Spark Plug 11 Screw M5x20 Star 55 Screw M5x20 Allen 12 Insulator 56 Washer 5 Spring 13 Gasket Insulator 57 Washer 5 Plain 14 Pin B3x10 Crankcase 58 Gasket Muffler 15 Screw M4x16 Star 59 Muffler 16 Fan Cover 60 Stud Bolt Screw 17 Clutch Bolt 61 Washer 5 Spring 18 Washer A Clutch 62 Nut M5 Flanged Hex 19 Clutch Shoe Assembly 63 Cylinder 20 Washer B Clutch 64...

Страница 17: ...12x22x7 76 Fuel Pipe Short 32 Bearing 6001 77 Fuel Pipe Grommet 33 Key Crank Shaft 78 Petrol Filter 34 Crank Shaft Assembly 79 Fuel Tank 35 Crankcase Small 80 Screw M5x16 Star 36 Start Reel 81 Screw M5x16 Star 37 Claw Spring 82 Start Reel Assembly 38 Start Claw 83 Starter Assembly 39 Screw M5x10 Hex 84 N A 40 Recoil Spring 85 N A 41 Rope Reel 86 Buy 71 Fuel Tank Lid 42 Starter Cover 87 N A 43 Guid...

Страница 18: ...KisanKraftTM Tea Leaf Harvester KK TH 525 KK TH4 34 www kisankraft com info kisankraft com 91 80 22178200 Page 18 of 44 PARTS DIAGRAM LIST ENGINE KK TH4 34 ...

Страница 19: ...p Wire E 7 Air Check Valve Bracing E 70 Screw M4x16 Hex E 8 Separator E 71 Ignition Coil E 9 Air Cleaner Inside Cover E 72 Heat Insulation Mat Coil E 10 Returning Oil Pipe 7 Inches E 73 Piston Rings Set E 11 Wind Pipe 3 Inches E 74 E 12 Choker E 75 E 13 Choker Handle E 76 Piston E 14 Baffler E 77 Circlip Piston Pin E 15 Screw M5x68 Star E 78 Piston Pin E 16 Carburetor E 79 Needle Bearing Piston Pi...

Страница 20: ...N A E 28 Valve Spring E 91 Board E 29 Input Valve E 92 Washer 4 Spring E 30 Pin Cam Wheel E 93 Screw M4x10 Allen E 31 Screw M5x16 Allen E 94 Sump E 32 Side Cover E 95 O Ring Air Filter E 33 Gasket Side Cover E 96 Ball Oil Pipe E 34 Below Rocker E 97 Oil Pipe E 35 N A E 98 Tie In Oil Pipe E 36 Cam Wheel E 99 N A E 37 Pin Below Rocker E 100 N A E 38 Output Valve E 101 N A E 39 Tie In E 102 Screw M5x...

Страница 21: ... Cover E 112 Petrol Filter E 50 Spark Plug E 113 Fuel Tank Lid E 51 Spark Plug Protective Cover E 114 Gasket Fuel Tank Lid E 52 Screw M5x10 Star E 115 Buy 113 E 53 Guide Cover Assy E 116 Buy 113 E 54 Gasket Muffler E 117 Buy 113 E 55 Muffler E 118 Buy 113 E 56 Muffler Cover E 119 Fuel Tank E 57 Washer 5 Plain E 120 N A E 58 Screw M5x6 Star E 121 Metal Tube Tank E 59 Clip Pipe E 122 N A E 60 Screw ...

Страница 22: ... LIST BODY KK TH4 34 KK P No KK Part Name KK P No KK Part Name BE 1 Handle bar sheath Grip BE 50 Washer 4 plain BE 2 Handle Bar Tube BE 51 Fixed Ring Wind Pipe BE 3 Flex Accelerator BE 52 Side Plate Right BE 4 Fix Plate Switch On Off BE 53 Screw M5x20 Star BE 5 Switch On Off BE 54 Bag Hook BE 6 Screw M5x30 Star BE 55 Screw M5x35 Star ...

Страница 23: ... 63 Guide Plate Right BE 14 N A BE 64 Plate Comp BE 15 N A BE 65 Blade Edge Press Piece BE 16 N A BE 66 Blade Upper BE 17 Screw M6x20 Hex BE 67 Blade Adjusting Spacer BE 18 Screw M5x25 Allen BE 68 Blade Lower BE 19 Flexible Shaft Seating BE 69 Washer BLADE BE 20 Cover Bush Shaft Seating BE 70 Screw m5x16 HEX BE 21 Bearing 6002 2RZ BE 71 Screw M4x12 Star CS BE 22 Bush Gear Gear Shaft BE 72 Guide Pl...

Страница 24: ...4 Connecting Cover Rod BE 35 Fan Leaflet BE 85 Bearing 618 BE 36 Fixed Spline Sheath BE 86 Bearing 6806 Z BE 37 Screw M4x12 Star BE 87 Cam BE 38 Down Fan Housing BE 88 Gear BE 39 Bearing 6000 2RZ BE 89 Gear Box Upper BE 40 Washer 10 Shim BE 90 Grease Nipple BE 41 Seat Fan Housing BE 91 Bearing 6001 2RZ BE 42 Nut M4 Nylon BE 92 O Washer Gear Box Upper BE 43 Screw M4x25 Star BE 93 Screw M6x35 Hex St...

Страница 25: ...hould be allowed to operate the engine Engine should not be operated indoors or in places with poor ventilation Exhaust gas contains odorless and harmful carbon monoxide Do not insert in or approach hands or foot near the moving or revolving sections Do not store spill or use gasoline at the vicinity of fire stove furnace or devices using the pilot flame or sparks like water heater or others There...

Страница 26: ...trash from the cooling fins and the cooling air inlet Make sure to stop the engine and the driven equipment before the cleaning Make sure to use always new gasoline Old gasoline may cause sticky substance adhering at the inside of carburetor causing trouble in operation Before starting the engine confirm that the area of radius 15 m around it is evacuated and no tank filled with fuel or others are...

Страница 27: ...ed oil with sour smell It could cause engine trouble such as the starting error insufficient output etc Make sure to clean spilled fuel It could foul clothes or cause fire Do not use 4 cycle engine oil It could cause fouled plug bound piston ring clogged muffler or other problem Take care while handling gasoline As there is a risk of explosion ADJUSTMENT OF THROTTLE WIRE Adjust the play on the thr...

Страница 28: ...e INSPECTION OF RESPECTIVE SECTIONS Make sure to inspect these sections before operating the engine Inspection of fuel Is sufficient quantity of oil reserved Is not the fuel degenerated Use the proper fuel referring to the Fuel section CAUTION Sufficient care must be taken on the fire not only when replenishing but also handling fuel It could cause fire or explosion Securely close the oil tank cap...

Страница 29: ...tton is necessary to prime the fuel to facilitate the start up Since any excess amount of primed fuel returns to the tank there is no problem of over priming Prime the fuel rather more than sufficiently to avoid starting trouble 4 Turn the choke lever to the fully closed position at the Mark When sufficient fuel is retained and the engine is warm set the choke lever at the fully opened position at...

Страница 30: ...more than sufficiently to avoid starting trouble 4 Turn down the starter lever of carburetor to set it at the start position It is not necessary to operate the starter lever when the engine is warmed up For about 15 minutes after stopping the engine To be left in the operating position Depending on specifications the starter lever may be provided at the throttle wire side 5 While holding down the ...

Страница 31: ... the instruction manual of the equipment and start the engine carefully When a class FC oil is used a larger resistance may be felt when pulling the recoil starter grip under low temperature condition or at the initial operation at the next season This is related to the characteristic of the oil and there is no problem on the engine Once started it will return to the normal condition Concerning Ne...

Страница 32: ...engine at a horizontal position when the driven equipment is not used at the rest time or others in summer season If the tank is tilted as much as the inside of fuel cap is submerged in the fuel the fuel may leak Do not touch the engine body especially the muffler during or immediately after stopping the operation There is risk of burn Before operating a 4 Stroke engine The gasoline engine is not ...

Страница 33: ...e when the gasoline engine is hot or in the high temperature state Startup Grasp the starter handle and slowly pull until you feel the resistance then firmly pull it outwards CAUTION It is required to slowly lay back the handle along the resilience of the starter rope rather than abruptly release the handle and allow it to rebound and strike the gasoline engine which will damage the starter It is ...

Страница 34: ...rformance It is suggested to run the gasoline engine for about 15 minutes in the low speed state if the engine is used for the first time Heat the engine for 3 5 minutes and then get it into the working state every time when it is to be used Shutdown Directly press down the stop switch or pull off the spark plug cap in case of shutdown in an emergency Generally conduct the operation based on the f...

Страница 35: ...eed unnecessarily Before starting operation make sure to inspect the engine in accordance with the Inspection before starting the engine Do not operate the engine at the indoor or a place with poor ventilation Exhaust gas contains odorless and harmful carbon monoxide Do not insert in or approach hands or foot at the moving or rotating sections Stop the engine immediately if it has been discovered ...

Страница 36: ...le lever is returned The revolution speed should not be increased excessively 2 In case with the slow speed fuel adjusting screw Normal position is where it is returned by one turn from the fully closed position right turn Right turns Increase the thickness of fuel Left turns Decrease the thickness of fuel 3 In case with the high speed fuel adjustment screw Right turns Decrease the thickness of fu...

Страница 37: ...aning of ignition plug Inspection cleaning of fuel filter Removal of carbon from muffler cylinder Cleaning of spark arrestor Replacement of ignition plug Replacement of fuel piping fuel pipe and grommet INSPECTION AND SERVICE BEFORE EACH OPERATION Cleaning of air cleaner Wash the element with white kerosene and then immerse it in engine oil Squeeze it tightly with single hand Use of fire is strict...

Страница 38: ...on plug wires before inspection or adjustment to prevent unexpected start of engine Do not touch the engine immediately after operation to prevent burn Use of fire is strictly prohibited when handling the fuel gasoline Make sure to clean spilled fuel sufficiently before using the engine Do not wash the engine with water Do not change the setting revolution speed carelessly Consult your dealer when...

Страница 39: ...ark plug Excessive or insufficient clearance of the spark plug Damaged insulation of the spark plug Remove the deposited carbon Adjust it to 0 6 0 7mm Replace the spark plug Others Damaged igniter Weak magnetic force of the flywheel Replace the igniter Replace the flywheel The spark plug cannot generate spark Good compression Too much fuel adsorbed in the cylinder Poor fuel containing water too di...

Страница 40: ...place the igniter or the flywheel Adjust or replace relevant parts Remove the deposited carbon Spitting during operation Blocked oil path of the carburetor Excessive or insufficient clearance of the spark plug Replace the carburetor Adjust the clearance Abnormal sound Incorrect clearance of the throttle Damaged cam teeth Replace relevant parts Replace the cam shaft Oil leakage of carburetor Failur...

Страница 41: ...lescopic Steel Pipe Fruit Picker Bag Sheep Shear GardenTools Electric Pressure Washer Hedge Trimmer Lawn Mower Electric Petrol Manual LeafBlower Cultivators and Accessories Petrol and Diesel Sprayers and Accessories BatterySprayer Portable Power Sprayer Trolley Sprayer Manual Knapsack Sprayer Manual Pressure Sprayer Rose Cans Hose Crimping Machine HTP Sprayer HTP Delivery Hose HTP Hose Reel HTP St...

Страница 42: ...aftTM www kisankraft com info kisankraft com 91 80 22178200 Page 42 of 44 Wide Range of Products for Every Need For more information give MISSED CALL 07676065555 Many of our products have BIS ISI certification ...

Страница 43: ...in material and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Machine Tools Private Limited or its manufacturers at the premises of Authorized Dealers of such parts as appear to KisanKraft or its manufacturers upon inspection to be defective in material and or workmanship KisanKraft or its ma...

Страница 44: ...arranty hereunder including but not limited to any implied warranty of merchantability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or employee of KisanKraft Machine Tools Private Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty Assignment Transfer of warranty The warranty c...

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