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6

Caster Forks and Stems

1. Install stem (A) into fork (B) with washer (E) and nut (F) using a 17mm wrench.
2. Install caster wheel (H) into fork (B) with two screws (C), a threaded barrel (D) and two spacers (G) using

two 4mm Allen wrenches.

NOTE: There are two sizes of caster stems (standard and +3/4") and three sizes of forks (tall,
standard and short) that can be used. The image below shows the stems and forks. The installation
process is the same for whichever stem and fork you use.

A

B

C

C

D

E

F

G

G

H

Standard

Stem

+3/4”

Stem

Short

Fork

Standard

Fork

Tall

Fork

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Содержание Little Wave Clik

Страница 1: ...THIS TECHNICAL MANUAL HAS BEEN DEVELOPED FOR AND INTENDED TO BE USED BY A QUALIFIED TECHNICIAN WORKING FOR AN AUTHORIZED KI MOBILITY DEALER...

Страница 2: ...stive Technology Practitioner ATP or clinical professional trained to do wheelchair repairs adjustments and retrofits Additional information can be found in the Little Wave Clik Owner Manual The owner...

Страница 3: ...ubular Flip Up Armrest 22 R Canopy 23 S Cane and Crutch Holder 25 T Luggage Carrier 26 U Handrim Configurations 27 V Handrim Construction 28 W Growing Seat Pan 29 X Growing Seat Sling 30 Y Side Guards...

Страница 4: ...ed and that the tool can perform its function properly without damaging any parts or hardware on the chair Tools Needed 2 5mm Allen Wrench Two 8mm Wrenches 3mm Allen Wrench Two 10mm Wrenches 4mm Allen...

Страница 5: ...2 Measured from inside of the front tube to the inside of front tube on the other side Footrest width is listed below for each seat width See Chart 1 for more detail G Seat to Footrest Length see dia...

Страница 6: ...with screw A using a 3mm Allen wrench 2 Install the caster arm assembly onto the caster arm mount J with the adjustment plate K and pin C and slide onto the chair frame Secure everything together with...

Страница 7: ...el D and two spacers G using two 4mm Allen wrenches NOTE There are two sizes of caster stems standard and 3 4 and three sizes of forks tall standard and short that can be used The image below shows th...

Страница 8: ...ng a 17mm wrench 2 Install caster wheel F onto fork B with a screw E the axle shaft G and secure with E Ring H NOTE There are two sizes of caster stems standard and 3 4 and two sizes of forks short an...

Страница 9: ...8 Caster Forks and Stems Frog Legs Ultra Sport Fork Assembly 1 Install Frog Leg Ultra Sport Fork A onto caster wheel E with axle B screw C and two spacers D using two 4mm Allen wrenches A B C D D E...

Страница 10: ...ame with the camber mount tube E and the camber tube cap F using two screws A and two nuts D with a 5mm Allen wrench 2 Install the camber tube mounting clamp B onto the camber mount tube and secure wi...

Страница 11: ...camber tube D into the camber tube mounting clamp and secure with screw B and nut C using a 4mm Allen wrench and an 8mm wrench Install and tighten the two set screws A with a 2 5mm Allen wrench 4 Rep...

Страница 12: ...into the camber tube NOTE The camber adapter is available with 0 2 4 6 and 8 camber 2 Secure the camber adapter into the camber tube with two screws and a threaded barrel using two 4mm Allen wrenches...

Страница 13: ...ckrest mount assembly B onto frame tube with two bolts C and two nuts A using a 5mm Allen wrench and a 10mm wrench Position on tube is based on desired seat depth Repeat on opposite side 3 Install the...

Страница 14: ...e spacer E is not used if Swing Away Armrests are being used Relaxed Back Relax Back Feature This chair can be adjusted for a slight recline upon releasing the back release cable A This is referred to...

Страница 15: ...ed backrest angle is achieved realign holes in pivot bracket C 4 Reinsert 5mm screw through locating holes and tighten Repeat on other side of backrest 5 Retighten 6mm screw A Repeat on other side of...

Страница 16: ...E screws C threaded barrels D and the upper back tube assembly A using two 3mm Allen wrenches NOTE The straight upper back standard push handle and fold down push handle upper backs are shown in the i...

Страница 17: ...NOTE The fixed height back post standard push handle and fold down push handle upper backs are shown in the image below The standard push handle and fold down push handle upper backs also require sle...

Страница 18: ...a 10mm wrench NOTE The detent button on the bottom of the back post will click into place when properly installed Ergo Stroller Handle 1 Install the ergo stroller handle clamp F H onto the middle of t...

Страница 19: ...ar and secure with two screws A and two nuts D using a 5mm Allen wrench NOTE The clamps can be installed onto the rigidizer bar in the straight or angled orientation See image below for details 2 Repe...

Страница 20: ...ount E receiver C and bracket B onto the frame and cross tube with four screws A D using a 5mm Allen wrench 3 Install the T Arm assembly into the receiver Ensure the latch B clicks into place Adjust t...

Страница 21: ...chair Slide the armrest to desired length available by the predrilled holes and reinstall the screw and bolts 3 Set the height of the armrest There are four holes on the armrest that allow for two dif...

Страница 22: ...len wrench and a 4mm Allen wrench See image below NOTE The backrest cable will also need to be detached put through the swing away receiver hole and back into backrest plate 2 Install two bolts A and...

Страница 23: ...ith bolt H saddle G and nut A using a 4mm Allen wrench and a 10mm wrench Secure the armrest tube to the backrest tube armrest mounts on the outside of chair with bolt I two saddles E G washer F sleeve...

Страница 24: ...ts Ensure latch catches to secure the canopy assembly in the tube mounts For rain ensure the fabric around the edge is folded to create the channel which catches water and dispenses it behind the chai...

Страница 25: ...24 Canopy 3 To remove just the canopy push in the latch on both stems and lift up and out of tube mount Push latch in to clear the tube mount...

Страница 26: ...ch holder cup E onto the inside of rear chair frame by securing two clamps C D with two bolts A and two lock washers B using a 5mm Allen wrench 2 Install velcro strap B at top of back cane with bolt A...

Страница 27: ...on the frame or footrest tubes 1 Install luggage carrier fork A and clamp B by installing two screws C and barrel nut D through the clamp and fork using two 4mm Allen wrenches 2 Secure the clamp in t...

Страница 28: ...101160 101197 101160 101091 101464 101460 20 5 Spoke X Core 101961 5 Aluminum Projection Natural Fit 100629 Plastic Coated 101756 100724 101897 101963 22 5 Spoke X Core 101962 101898 101964 24 5 Spok...

Страница 29: ...sequencing of hardware for the three styles of handrims is shown below The specific hardware used is determined in the chart on the previous page based on the tire and handrim being used Spacer Style...

Страница 30: ...onto the chair frame with four screws A using a Phillips screwdriver The wide section of the front seat pan mounts closest to the front of the chair 2 Install the rear growing seat pan B onto the cha...

Страница 31: ...Sling 1 Set the front seat sling C onto the rear seat sling B and insert seat rails D through pockets on the edges of the seat slings 2 Secure seat slings onto chair with screws A using a Phillips scr...

Страница 32: ...installed on the crosstube Removable Adult Side Guard 1 Install the adult side guard D onto the side guard post C with two screws A using a 4mm Allen wrench On the opposite side install the side guar...

Страница 33: ...he side guard post C with two screws A using a 4mm Allen wrench On the opposite side install the side guard post stop B with a screw A using a 4mm Allen wrench NOTE The height of the pediatric side gu...

Страница 34: ...e hardware 2 Install the rear transit bracket B outside of the backrest clamp on the inside part of chair The rear transit bracket is secured with two bolts A and two nuts C using a 5mm Allen wrench a...

Страница 35: ...ch the caster arm from the caster mount using a 5mm Allen wrench 4 Install the front transit bracket in between the caster arm and the caster mount and secure with three bolts washer and a dual hole n...

Страница 36: ...19 Transit Approved decal on the bottom of the frame tube near the rear transit bracket 7 Repeat steps to install rear and front transit brackets on opposite side Once completed there will be four tot...

Страница 37: ...otrest adjustable clamp and secure with two screws A and two nuts C using a 5mm Allen wrench and a 10mm wrench If a riser B is being used to elevate the footrest platform install between the footrest...

Страница 38: ...e offset are shown below The installation process is the same for both footrest tubes 2 Install two screws C into the footrest flip stop clamp to secure the footrest tubes using a 5mm Allen wrench Ins...

Страница 39: ...ing the footrest platform C onto the clamp with two screws D and two nuts E using a 5mm Allen wrench 2 Install the two clamps C D one end on the footrest tube and the other end around the frame tube w...

Страница 40: ...Install the footrest flip mount tube H onto the bracket with two screws I and two saddles G using a 4mm Allen wrench 4 Install foot platform C onto pivots with two screws B using a 5mm Allen wrench Wh...

Страница 41: ...ame by installing two screws A and two nuts E through the inside clamp to the outside clamp B using a 5mm Allen wrench Repeat on opposite side NOTE A different outside clamp is used when composite sid...

Страница 42: ...2 Install the wheels B onto the anti tip tube with a bolt C and nut A using two 10mm wrenches 3 Install the anti tip receiver B onto the camber tube mounting clamp with two screws A and two nuts C usi...

Страница 43: ...eel 1 Assemble the 5th wheel arm mount as shown below using two wrenches 2 Install the caster D into the 5th wheel mount forks with two screws A threaded barrel B and two caster spacers C using two 4m...

Страница 44: ...de the camber tube halfway out as shown below NOTE If you are retrofitting to the standard 5th wheel remove the camber tube completely because a new camber tube is needed 4 Slide the 5th wheel mountin...

Страница 45: ...ling three screws A B using a 4mm Allen wrench Install the 5th wheel into the clamp and ensure the detent buttons click or lock into place Dynamic 5th Wheel 1 Assemble the 5th wheel arm mount as shown...

Страница 46: ...clamps by removing the bolt and nut from both sides using a 4mm Allen wrench and an 8mm wrench Loosen the four set screws on the camber tube mount clamps using a 2 5mm Allen wrench Slide the camber tu...

Страница 47: ...and two nuts A using a 5mm Allen wrench and a 10mm wrench Install the two screws F a threaded barrel E and indexing plunger G using two 3mm Allen wrenches Install the 5th wheel into the clamp and sec...

Страница 48: ...ock clamps is on the next page Push to Lock Flush Mount Short Thro Scissor Locks Low Profile Scissor Lock Extension Bar Assembled View Grade Aids Wheel Lock Extension Push and Pull to Lock Wheel Locks...

Страница 49: ...len wrench and a 6mm Allen wrench Once installed ensure wheel lock engages at least 1 8 into tire and locks properly prevent the chair from moving when engaged NOTE Always tighten wheel lock hardware...

Страница 50: ...ou will be installing the One Arm Drive and base the following instructions on that wheel side 4 Install new axle mounts onto towers with the two M5 socket head cap screws and two M5 nylock nuts on ea...

Страница 51: ...d tighten M5 socket head cap screws and M5 nylock nuts using a 4mm Allen wrench and an 8mm wrench See image below 7 Install the handrim hub and OAD handrim onto your drive wheel with the key washer an...

Страница 52: ...they are mounted on the same towers as the one arm drive system but just below those parts on the towers The two holes shown on the bar in the image below are used for mounting the Dynamic 5th wheel...

Страница 53: ...rench and an 8mm wrench Install new towers with the four bolts and four nuts Converting Hex OAD to Blade OAD 1 Remove washer and nut from wheel to remove the hex style axles Swap in the blade style ax...

Страница 54: ...cket head cap screws and M5 nylock nuts using a 4mm Allen wrench and an 8mm wrench to swap the hex drive shaft for the blade drive shaft Retighten hardware Reinstall wheels washers and nuts from previ...

Страница 55: ...neuverable Moving the camber mounts rearward makes the chair more stable and less likely to tip over rearward NOTE Changes to the center of gravity may affect the rear seat height toe in toe out of th...

Страница 56: ...feel the detent click into each dimple in the frame as you move the mounts forward or rearward Adjustments are made in increments d Make sure the mounts on both sides of the frame are adjusted equally...

Страница 57: ...r further away from the hips It also compensates for camber adjustment and gives the proper wheel spacing to maximize pushing efficiency Adjust the wheelbase width 1 Loosen the nut A with a 24mm wrenc...

Страница 58: ...on a flat surface such as a table 2 Loosen the two 6mm Allen screws A on top and bottom of caster mount This will allow the caster housing to pivot 3 Place a large right triangle against the table sur...

Страница 59: ...toe to zero 1 Loosen the two cap screws A 1 per side that secure the camber tube clamp Then loosen set screws B 2 per side 2 Rotate the camber tube C until the screws D that secure the camber adapters...

Страница 60: ...Ki Mobility 5201 Woodward Drive Stevens Point Wisconsin 54481 715 254 0991 www kimobility com DCN0374 1...

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