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MY20K10-02_1.0_10.11.2020

Documents

Documents

11.1

Parts and repair list

Component

Manufacturer

Model

Detail

Frame

Great Impact Group Inc.

Frame Velossi 2.0,

Diamant RH 50/55/60

Trapez RH 45/50

Front wheel fork

SR Suntour Inc.

Fork Suntour SF18 Mobie45

28”/700C, 60mm

Handlebars

Humpert

Ergo Plus XL Lv6

630mm

Stem

Humpert

Stem Swell XR Lv6

100mm

Handles

Ergon

GP3-L

Long/short

Headset

Chin Haur Industries Co.

CH-6503TEBW

11/ 8"-1.5"

Seat post

Humpert

Skalar 34.9

Diamant 50 = 250 mm

Diamant 55 = 300 mm

Diamant 60 = 350 mm

Trapez 45 = 350 mm

Trapez 50 = 400 mm

Brake

Front
Disc brake

Magura

MT5e

4 pistons

Brake linings

Magura

Magura 9.S

Green

Brake disc

Magura

Rotor Storm 180HC

90 Radius

Brake lever

Magura

MT5e

3-finger blade black

With ball end

With switch

Brake cable

Magura

Magura disc tube black

950mm

Magura Royal Blood hydraulic

fluid

Rear
Disc brake

Magura

MT5e

4 pistons

Brake linings

Magura

Magura 9.S

Green

Brake disc

Magura

Rotor Storm 180HC

90 Radius

Brake lever

Magura

MT5e

3-finger blade black

With ball end

With switch

Brake cable

Magura

Magura disc tube black

2000mm

Magura Royal Blood hydraulic

fluid

Wheel

Front
Hub

Shimano

Deore M6010,

100 x 15 Thru axle

Spoke

Mach 1

Plus

14G

2.0 x 290 mm

Spoke nipples

Mach 1

Standard

2 mm

Rim

Mach 1

Neo Disc

622-19

36 holes

Single eyelets

Tyres

Schwalbe

Energizer Plus

50-622 (28 x 2.00)

Rear
Hub

Alber

Neodrive Z20RS

Spoke

Mach 1

Track

14G

2.3/ 2.0 x 202 mm

Single-butted

Spoke nipples

Sapim n.v

Polyax

14G

Secure lock

Rim

Mach 1

Neo Disc

622-19

36 holes

Single eyelets

Wide angle

Tyres

Schwalbe

Energizer Plus

50-622 (28 x 2.00)

Drive

Motor

Alber

Neodrive Z20RS

Display

Alber

Neodrives Bloks TFT

TFT colour display

Rechargeable battery

BMZ

UR-V8 13S4P

47.2V

13.8Ah

651Wh

Charger

BMZ

Charger 13S

27143-4

Chain/belt

Universal Transmission GmbH

CDX toothed belt CDXBbk120

11M-120T-12CT

Содержание Velossi 2.0 K01

Страница 1: ...OPERATING AND MAINTENANCE INSTRUCTIONS IMPORTANT READ CAREFULLY BEFORE USE KEEP SAFE TO CONSULT AT A LATER DATE KETTLER Velossi 2 0 K01 MY20K10 02_1 0_10 11 2020 S pedelec...

Страница 2: ...uspension fork 13 3 1 2 3 Air suspension fork 14 3 1 3 Brake system 14 3 1 3 1 Disc brake 14 3 1 4 Electric drive system 15 3 1 4 1 Motor 15 3 1 4 2 Rechargeable battery 16 3 1 5 Riding light 17 3 1 6...

Страница 3: ...4 Selecting the level of assistance 47 6 14 5 Switching on recovery 47 6 14 6 Switching off recovery 47 6 14 7 Changing screens 48 6 14 7 1 Menu screen 48 6 14 7 2 Changing screens 49 6 14 7 3 Returni...

Страница 4: ...cable 64 8 3 2 Cable operated gear shift dual cable 64 8 3 3 Cable operated twist grip dual cable 64 9 Troubleshooting fault clearance and repair 65 9 1 Troubleshooting and fault clearance 65 9 1 1 Th...

Страница 5: ...Website www kettler alu rad de 1 2 Type number and model These operating instructions are an integral part of S pedelecs with the type numbers 1 3 Identifying the operating instructions You will find...

Страница 6: ...instructions Will lead to serious or even fatal injuries if ignored High risk hazard May lead to serious or even fatal injuries if ignored Medium risk hazard May lead to minor or moderate injuries if...

Страница 7: ...objects Never expose the battery to sustained direct sunlight Avoid wide temperature fluctuations Chargers with excessive voltage damage batteries This may result in fire or an explosion Only use bat...

Страница 8: ...disc brakes is so sharp that it can cause serious injuries to fingers if they are inserted into the brake disc openings Always keep fingers well away from the rotating brake discs 2 1 5 Malfunctions d...

Страница 9: ...hildren and people with reduced physical sensory or mental capabilities or lacking in experience and knowledge If minors use the S pedelec a legal guardian must should provide them with comprehensive...

Страница 10: ...minutes with the lids open also rinse under lids Immediately consult a doctor in case of any pain or discomfort After swallowing Rinse out mouth with water Never induce vomiting Risk of aspiration If...

Страница 11: ...tact the fire service immediately Use Class fire extinguishers to put out the fire Never extinguish damaged batteries with water or allow them to come into contact with water Inhaling vapours can caus...

Страница 12: ...he right KETTLER Velossi 2 0 1 Front wheel 2 Fork 3 Front guard 4 Horn 5 Headlight 6 Stem 7 Frame 8 Seat post 9 Saddle 10 Pannier rack 11 Rear guard 12 Rear and number plate light 13 Number plate 14 K...

Страница 13: ...a steel spring or air suspension Unlike a rigid fork a suspension fork has two functions which improve floor contact and comfort suspension and damping The suspension prevents an impact such as one c...

Страница 14: ...a halt quickly and safely in the event of an emergency 3 1 3 1 Disc brake Figure 5 Brake system with disc brake 1 Brake disc 2 Brake calliper with brake linings 3 Handlebars with brake lever 4 Front...

Страница 15: ...off button The drive system can be stopped in case of emergency by removing the display The motor switches off automatically as soon as the rider no longer pedals the temperature is outside the permit...

Страница 16: ...peed of 10 km h and a pedalling rate of 60 rpm mean that the bike is operating under unfavourable conditions with low efficiency a reduced range and high heat emission This may lead to a reduction in...

Страница 17: ...If the operating time is severely shortened after charging this is a sign that battery has reached the end of its useful life Battery performance is reduced when the temperature drops since this incre...

Страница 18: ...o All check lists and instructions for actions in these operating instructions met Approved accessories can be installed by specialist staff 3 3 Improper use Failure to adhere to the proper use poses...

Страница 19: ...urrent continuous 25 A Max charging current continuous 5 A Voltage 54 6 V Max charge voltage 42 V Weight 4 2 kg Dimensions in mm W x H x L 130 60 450 Table 6 Technical data for UR V8 13S4P Display con...

Страница 20: ...component Brake calliper 4 piston Brake disc Magura Type 9 S and 9 C Performance Brake disc thickness min max 1 8 2 0 mm brake cable 5 mm A weighted emission sound pressure level 70 dB A Total vibrati...

Страница 21: ...ure into the S pedelec until just before setting off We recommend using thermal protection sleeves when riding longer distances in the cold Temperatures under 10 C and over 60 C must be avoided You mu...

Страница 22: ...6 3 Control panel The drive system is operated on the control panel The control panel features a rocker switch and three buttons Figure 12 Control panel overview Symbol Meaning LED on LED off LED fla...

Страница 23: ...ghting indicator The riding light symbol is always displayed when the vehicle is switched on 1 Back button returns to the previous selection in the active menu or switches between the display modes 2...

Страница 24: ...Calories burned indicator The calories burned indicator shows the amount of energy in calories that the rider has consumed since the last time it was reset 3 6 5 4 Menu screen Figure 17 Menu 1 You ca...

Страница 25: ...nu to configure whether the display can be controlled using a finger or is blocked while riding Blocking can be useful to prevent making operating errors while riding You can use the BATTERY sub menu...

Страница 26: ...alist dealer carry out an inspection and basic cleaning and apply preservative agent 4 2 1 2 Taking out of operation 1 Store the S pedelec battery and charger in a dry clean environment The battery le...

Страница 27: ...ons The battery is supplied separately from the S pedelec Injury to the eyes Problems may arise if the settings are not made to components correctly and you may sustain serious injuries as a result Al...

Страница 28: ...delec 5 3 2 Installing the wheel in the Suntour fork 1 Before installing ensure that the quick release flange is extended Open the lever fully Figure 18 Closed and opened flange Burns from hot drive T...

Страница 29: ...The stem must not move or twist 5 3 3 2 Firm hold 1 Place your entire body weight on the handlebars with the quick release lever closed to check that the stem is firmly in place The handlebars shaft m...

Страница 30: ...ent as described in the stem manual 5 4 Bleeding the brake 1 Check brake system through sight glass 2 Bleed brake if necessary 5 5 Selling the S pedelec Hand the CoC papers over to the buyer Note down...

Страница 31: ...ourself to be distracted by the display or your mobile phone Stop S pedelec if you want to make inputs on the display other than a change in level of assistance Only enter data when the S pedelec is s...

Страница 32: ...fore riding Notice Heat or direct sunlight can cause the tyre pressure to increase above the permitted maximum pressure This can destroy the tyres Never park the S pedelec in the sun On hot days regul...

Страница 33: ...ide using pedalling frequencies of over 50 revolutions per minute This optimises the electric drive s efficiency Avoid pedalling very slowly Weight Minimise the total weight of the S pedelec and bagga...

Страница 34: ...onnectors are in the right position and check all cables for any breakage due to sharp kinking for example If the ambient temperature is 0 C the battery cannot be charged meaning recovery cannot be us...

Страница 35: ...flash on the battery level indicator Disconnect the battery from its charger until it comes within the charging temperature range Do not connect the battery to the charger again until the permitted c...

Страница 36: ...o the seat height the saddle and handlebar position and the saddle shape to ensure an optimum fit The seating position can be optimised in this way if needed First readjust the saddle after finding th...

Страница 37: ...edelec near to a wall so that you can lean on the wall to support yourself or ask another person to hold the S pedelec for you 1 Climb onto the S pedelec 2 Place the pedals into the vertical position...

Страница 38: ...ake linings Disc brakes require wearing in time The braking force increases over time You therefore need to be aware that the braking force may increase during the wearing in period The same happens a...

Страница 39: ...own Remove the plastic cover Turn the negative deflection setting wheel in a clockwise direction to increase the spring pre tensioning Turn the negative deflection setting wheel in an anti clockwise d...

Страница 40: ...gative deflection is correct turn the valve cap in a clockwise direction If you are unable to achieve the desired negative deflection an internal adjustment may be needed Contact your specialist deale...

Страница 41: ...hild seat for safety reasons Trailer Not permitted Additional battery Headlight Not permitted Use of baskets Not advisable Non permanently attached bags on the pannier rack Permitted Top cases on the...

Страница 42: ...vel on the brake handle Check the battery is firmly in place Check that the lighting reflector and brake for instance are sufficiently clean You must check that the mudguards the pannier rack and the...

Страница 43: ...ds to steer and brake This can lead to a loss of control This may cause a crash with injuries You should practice how to use a loaded pannier rack safely before using the S pedelec in public spaces CA...

Страница 44: ...5 The green LED on the charger will flash quickly at a steady rate for about 5 10 seconds If the display is connected to the S pedelec it will switch on for a few seconds before it switches off automa...

Страница 45: ...ckly due to the magnet Charging time A full charge 0 100 takes almost 4 hours The charger supplies an average charging current of 4 A This means that it charges at an average of 4 A over a full charge...

Страница 46: ...s will go off one by one 2 When the last LED has gone out press the On Off button battery for about 2 3 seconds more The battery will go into sleep mode in the next 60 seconds 6 13 4 Waking the batter...

Страница 47: ...n beam symbol is displayed 6 14 4 Selecting the level of assistance Press the plus button The level of assistance is increased Press the minus button The level of assistance is reduced The set level o...

Страница 48: ...creen Trip screen Figure 33 Trip screen Power screen Figure 34 Power screen 6 14 7 1 Menu screen Figure 35 Menu 1 1 Range indicator 2 Level of assistance indicator 3 Speed indicator 4 Clock indicator...

Страница 49: ...Reset button The value for the 3 indicators is reset to 0 4 Tap on TRIP or the Back button to return to the main menu Press on the Home button to open the main screen directly 6 14 9 Changing the touc...

Страница 50: ...to return to the main menu Press on the Home button to open the main screen directly 6 14 13 Changing the time You can use the TIME sub menu to set the clock 1 Open menu 2 Tap on SETTINGS 3 Tap on TIM...

Страница 51: ...imano brake used as an example Push the left hand brake lever to apply the front wheel brake Push the right hand brake lever to apply the rear wheel brake Crash caused by brake failure If the brakes a...

Страница 52: ...nging gear is possible when the crank is stationary or rotating backwards and is gentle on the gears It is possible to shift down gears without any restrictions when under load The gear change will no...

Страница 53: ...mper after each ride Cleaning the battery once a month Chain mainly tarmacked road every 250 300 km Basic cleaning and preservation of all components at least every six months Clean the charger at lea...

Страница 54: ...rive elements after cleaning 7 2 5 Cleaning the rear frame damper Clean rear frame damper with a cloth and soapy water Crash caused by brake failure The braking effect may be unusually poor temporaril...

Страница 55: ...in cleaning devices or chain cleaning baths Risk of fire and explosion due to penetration by water The battery is only protected from simple spray water Penetration by water can cause a short circuit...

Страница 56: ...ing agent 2 Clean coarse dirt with a brush after soaking for a short time 3 Wash down all parts with dish washing detergent and a toothbrush 7 3 5 Servicing the pedals Treat pedals with spray oil 7 3...

Страница 57: ...edelecs with this equipment The tyre pressure cannot be measured on the simple Dunlop valve The tyre pressure is therefore measured in the filling hose when pumping slowly with the bicycle pump It is...

Страница 58: ...ump 5 Screw the valve cap tight 6 Screw the rim nut 1 gently against the rim with the tips of your fingers 7 4 2 Brake system The maintenance interval for the brake depends on the weather conditions a...

Страница 59: ...act your specialist dealer if there is any wear or signs of corrosion 7 4 9 USB port 7 4 10 Checking the belt and chain tension 1 Check the chain tension in three or four positions turning the crank a...

Страница 60: ...kes Special tools and specialist knowledge are required to repair the brakes Incorrect or unauthorised assembly can damage the brakes This may lead to an accident with injuries Only specialist dealers...

Страница 61: ...or inspection damper overhaul air spring overhaul oil change and dust wiper replacement every 125 hours or once a year Suntour rear frame damper Complete shock absorber service including damper reasse...

Страница 62: ...RS 1 Revelation PIKE Lyrik Yari BoXXer every 50 hours Maintenance of spring and damper unit for Paragon XC 28 XC 30 30 2015 and earlier Recon 2015 and earlier Sektor 2015 and earlier Bluto 2016 and ea...

Страница 63: ...or Reverb B1 Reverb Stealth B1 C1 Reverb AXS A1 every 200 hours Complete maintenance of seat post for Reverb A1 A2 Reverb Stealth A1 A2 every 200 hours Complete maintenance of seat post for Reverb B1...

Страница 64: ...Adjusting sleeve 1 for the single cable cable operated gear shift with shifter housing 2 example 8 3 2 Cable operated gear shift dual cable Only applies to S pedelecs with this equipment For a smooth...

Страница 65: ...ove the battery 3 Insert the battery 4 Start the drive system 5 If the drive system does not start up remove the battery 6 Clean all the contacts with a soft cloth 7 Insert the battery 8 Start the dri...

Страница 66: ...urney distance is too short The journey distance can be shorter depending on the road conditions the gear level and the entire light usage time 1 Check the battery level 2 If the battery is almost fla...

Страница 67: ...n t recharge contact your specialist dealer The battery does not start charging when the charger is connected The battery may be at the end of its useful life Replace the battery with a new one The ba...

Страница 68: ...n to switch on the power again Is the battery charged If the battery is fitted to the S pedelec and is being charged it cannot be switched on Stop the charging process Is the connector fitted to the p...

Страница 69: ...e probably been configured incorrectly The light is defective 1 Take the S pedelec out of service immediately 2 Contact your specialist dealer Table 23 Error solution for battery Symptom Cause Remedy...

Страница 70: ...3 Measure the gap between the top of the tyre and the crown s lower surface The gap must not be less than 10 mm If the tyre is too large the tyre will touch the crown s lower surface if the fork is fu...

Страница 71: ...lp to protect the environment The S pedelec battery motor display screen and charger are recyclable materials You must dispose of and recycle them separately from the domestic waste in compliance with...

Страница 72: ...ood hydraulic fluid Rear Disc brake Magura MT5e 4 pistons Brake linings Magura Magura 9 S Green Brake disc Magura Rotor Storm 180HC 90 Radius Brake lever Magura MT5e 3 finger blade black With ball end...

Страница 73: ...llow rear reflector 306 2KG 1 IA E1024563 Pedal reflector VP VP 831P TPP15051 Gear shift Crank gear shift Pinion P1 9 XR Set Crank set CNC Pinion toothed wheel Universal Transmission GmbH CDXR239S 23T...

Страница 74: ...t missing New bell as specified in the parts list Suspension elements Fork suspension fork Check for damage O K Damage detected New fork as specified in the parts list Rear frame damper Check for dama...

Страница 75: ...lling 10 too fast slow Take S pedelec out of service until the source of the error is found Cabling Visual inspection O K Failure in system damage kinked cables New cabling Battery mount Firmly in pos...

Страница 76: ...O K Loose Retighten screws Attachments 6 months Check mount fastening O K Loose Retighten screws Bell 6 months Functional check O K No ring too quiet missing New bell as specified in the parts list Su...

Страница 77: ...k O K Loose Retighten screws Shift cables Check for damage Functional check O K Loose or defective Adjust shift cables new shift cables if necessary Front derailleur Check for damage Functional check...

Страница 78: ...ting gear Readjust gear shift Suspension components fork shock absorber seat post Functional check O K Suspension too deep or no longer exists Locate defective component and correct Electric drive Fun...

Страница 79: ...cle pedelec Source EN 15194 2017 electrically power assisted cycle equipped with pedals and an auxiliary electric motor which cannot be propelled exclusively by means of the auxiliary electric motor e...

Страница 80: ...oarse pebble tracks forest trails and other general off road tracks where tree roots and rocks are likely to be encountered Permitted total weight Source EN 15194 2017 weight of the fully assembled pe...

Страница 81: ...of manufacture Source ZEG the year of manufacture is the year in which the Pedelec was manufactured The production period is always from August to July of the following year Young adult bicycle Sourc...

Страница 82: ...hecking 59 Gear shift maintaining 59 H Handlebars 12 22 Headlight 22 Hub 13 I Initial commissioning 28 L Level of assistance 22 selecting 47 M Minimum insertion depth marking 37 Mudguards checking 42...

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