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1.1. Application

Oils and greases in wastewater are not allowed to be drai-

ned into public wastewater pipes / sewers and also not into

to lakes / rivers. Oil and greases in wastewater pipes can

collect on the interior walls causing a reduction in the cross

sectional area of the pipe and eventually pipe blockage. In

addition, over time the collected grease begins to decompo-

se and turn acidic which can lead to odour nuisances as well

as the corrosion / degradation of the drainage pipes and sy-

stem.

Without grease separators, the oils / greases will collect on

the surface of ponds / lakes as well as wastewater treatment

collection  ponds  causing  reduction  of  oxygen  access  to

these waters. DIN 1986 Part 1 requires that harmful sub-

stances are retained. For this reason, grease separators in

accordance with DIN 4040 must be provided and the grea-

se disposed of appropriately.

1.2. System Description

Separator function

The special feature of the Type „SE“

grease separator for self disposal of

waste  is  its  method  of  disposal.

While conventional separators must

be  emptied  completely  and  shut

down while this work is carried out,

in the case of the „SE“, only the ma-

terial which has been separated out needs to be disposed

and is drained off via discharge pipes into exchangeable bar-

rels. The grease separator can be emptied any time without

having to interrupt the process. The separated material is in

smaller quantities and is in a fresh state due to the fact that

the sludge and grease is emptied multiple times per week.

Barrels which have been filled are replaced with empty ones.

Displaced air from the separation system is fed back into the

separator meaning that no problematic odours are released

during operation / disposal. If the grease solidifies, it can be

returned to a liquid state via the separator’s heated cover.

During the heating process self cleaning takes place – as the

grease liquefies any particles / solids settles out of the grea-

se layer and settle to the base of the tank. Sediments which

settle out in the separator tank are pumped back to the slud-

ge trap via a circulation system.

1. General

Inlet

Sludge 
storage
tank

Grease 
storage tank

Outlet

Recycling

Disposal/ 

Содержание SE M NS 10

Страница 1: ...dling Frequent disposal of freshly collected grease and sludge into connected storage tanks even during separator operation Separate disposal collec tion of grease and sludge Smooth wax like surface p...

Страница 2: ...ot to be climbed on as a means of reaching other installations Use separate ladders etc for this purpose Because of the possible formation of bio gasses SMOKING IS PROHIBITED while the separator is op...

Страница 3: ...lacement parts Page 21 10 Maintenance and servicing checks Page 22 11 Maintenance instructions for SE separators Page 22 12 Warranty Page 23 13 Declaration of Conformity Page 24 14 Manufacturer Separa...

Страница 4: ...te is its method of disposal While conventional separators must be emptied completely and shut down while this work is carried out in the case of the SE only the ma terial which has been separated out...

Страница 5: ...d is later drained into the collection and transport barrels Disposal of the material in closed barrels is achieved with almost no smell When changing the barrels there may be a temporary release of o...

Страница 6: ...0 4100 4600 Separator in Liter 2950 l 3650 l 4350 l NS NS 15 NS 20 NS 25 b1 1650 1750 1850 x Dimensions Weight in kg 97 128 186 192 Art Nr 93202 00 SE1 CNS 93204 00 SE1 CNS 93207 00 SE1 CNS 93210 00 S...

Страница 7: ...der This can be altered on site See as sembly instructions Assemble the plant components using the connection elements supplied with the equipment Screw the tanks together using a maximum torque of 7...

Страница 8: ...tor ventilation Ventilation pipes should be connected directly to outdoor ambient air roof The venti lation pipes should not be connected to one another 2 3 Control unit mounting The main power switch...

Страница 9: ...the operation of the separator Grease separator disposal company 2 Preparation for the hand over and initial training All sanitary connections must be complete Completely filling the separator with c...

Страница 10: ...before disposal During the last minute of heating the mixing motor should also run If the automated heating times are changed the mixing times should be changed accordingly 4 4 Setting parameters Note...

Страница 11: ...ow sludge transfer can cause the grea se separator area to be pumped out Automatic rinsing Automatic rinsing is triggered via a time switch For this rea son leave the valve on the rinsing line 1c open...

Страница 12: ...drainage will have enough room in the collection tank and place onto the empty barrel and connect Place the closed cover onto the full collection barrel and se cure properly Mark the barrel to identi...

Страница 13: ...h transparent hose and ventilation connection Ventilation connec tion port Drainage inlet Center of cover for inlet and ventilation Threaded cover for twist tigh tening Operational covers are custom d...

Страница 14: ...6 Explosio 1a 1b 1c 3a 3b 4a 4b 3c 5a 2a 2b 2c 6a 9a 9b 9c 9d 2f 2e 2d 1 1a 1 1b 1 1c 1 1d 14...

Страница 15: ...ase separator Tank seal gasket Heating dome Grease discharge valve Mixer Grease discharge cover Cover seal gasket Compensation tank Ventilation pipe Control unit Pump cables Heating dome cables Mixer...

Страница 16: ...replacement part number Danger symbol Protection category CE symbol Disposal information do not dispose of control unit in household trash Control unit hardware id The control unit ID sticker is loca...

Страница 17: ...17 7 Control unit...

Страница 18: ...ome 230 V single phase 50 Hz 1200 Watt Mixing motor 230 V single phase 50 Hz 180 Watt Rinsing motor 230 V single phase 50 HZ max 750 Watt Heating rod 230 V single phase 50 Hz max 1500 Watt IP 54 C 16...

Страница 19: ...the sludge trap tank Ensure that the sludge trap tank is filled to its upper edge with water Build up of layer of floating sludge layer Discharge floating sludge during each dispo sal Gradual build up...

Страница 20: ...per operating condition Install ventilation pipe or increase size of existing ventilation pipe Check barrels barrel covers and pipe connections to barrels Check all hoses and hose connections Remove f...

Страница 21: ...F Lifting Station KESSEL offers various lifting stations which can be installed before or after the grease separator Please note that a twin pump lifting station should be installed after a grease sep...

Страница 22: ...anual The results of the general inspection should be documented Any irregularities defects or problems with the separator should also be documented and repaired immediately 11 Maintenance instruction...

Страница 23: ...rresponding norms regulations 2 Wear and tear on a product will not be considered a defect Problems with products resulting from improper installation handling or maintenance will also not be consider...

Страница 24: ...24...

Страница 25: ...ecked for watertightness to be sure that it is fully operational before leaving the factory Date Name of examiner Mat Description Mat No Order No Prod Date Ref No Material Weight EN Approval Dimension...

Страница 26: ...plumbing company __________________________________________________________ Address __________________________________________________________ Telephone Fax __________________________________________...

Страница 27: ...operating instructions Initial operation and instruction were not carried out The client person responsible for initial operation was handed the following components and or product components Initial...

Страница 28: ...ifting Stations and pumps K Drains and shower channels K Separators Grease Separators Oil Fuel Coalescence Separators Starch Separators Sediment Separators K Septic Systems K Inspection Chambers K Rai...

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