Kessel SE M NS 10, Инструкция по установке, эксплуатации и обслуживанию

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2. Installation
2.1. Installation instructions
The grease separation plant is supplied complete in pre-as-
sembled units. Under normal circumstances, the equipment
is set up by a plumber or can, if requested, be installed by a
KESSEL technician for an agreed upon fee.
When installing the plant, the following must be observed
1. The safety instructions on Page 4 must be followed.
2. The instructions on the packaging must be taken into ac-
count! No non approved parts of the separator should be
used to move or lift the separator during transport or instal-
lation.
3. The grease separation plant must be checked for transport
damage immediately on arrival.
4. The technical data relating to your plant will be found on the
serial plate on one of the tanks and the electrical data will be
found on the serial plate attached to the control unit. All data
are recorded in these instructions as well the plant pass.
Documents relating to the equipment are included at the
back of the instructions.
5. Bad odours will be released if the plant or barrels are not
handled properly or maintenance work is not carried out in
the proper manner. For this reason, we recommend installing
the grease separator in a separate room with suitable venti-
lation (such as a fan). It is also advisable to install the grease
separator in a tiled room with at least one floor drain and a
hot water supply in order to ease maintenance and cleaning
work. The height of the room must be sufficient for work to
be carried out at the maintenance ports (minimum 30 cm
from the ceiling). The width of the room should allow for a
working space of about 1 m on all sides.
6. In the case of rooms with restricted access, the tanks can be
dismantled and reassembled (see exploded diagram on
Page 14).
7. Be sure that the maximum allowable floor loading in the room
of installation is not exceeded (see weight table).
8. The plant must be installed on a level surface in a frost free
area.
9. In order for the separator to function properly the tempera-
ture in the room of installation should not be below 15 de-
grees Celsius.
10. The service side is pre-assembled at the factory in accor-
dance with the order. This can be altered on site. (See as-
sembly instructions). Assemble the plant components using
the connection elements supplied with the equipment.
(Screw the tanks together using a maximum torque of 7
Nm).
11. The inlet and outlet of the separator feed and discharge pipe
must be connected on-site. Do this in accordance with the
standards DIN 1986.
12. The fall / drainage pipes to the inlet of the separator should
have at least a 1 meter long horizontal run with a slope of at
least 1:50 before entering the separator. The transition from
the fall pipe to the calming stretch must be constructed
from two 45 degree bends.
This reduces
➜
the risk of the siphon and siphon trap being sucked empty.
➜
the amount of air admitted to the system, air movements and
build-up of bad odours
➜
the formation of foam in the separator.
If the separator plant is installed below the local backwater
level, a wastewater lifting station must be installed in accor-
dance with DIN 1986, providing local regulations do not requi-
re otherwise. Lifting units must also be provided with their own
ventilation pipe.
Important on-site requirements for proper function and
odour free grease separator operation:
➜
Grease separator plants and their feed and discharge pipes
must be provided with sufficient ventilation in accordance
with DIN EN 1825-2. Consequently, as a ventilation pipe, the
feed must be taken above the roof. All pipes connected to
the plant that are more than 5 m long must be ventilated se-
parately. If the main wastewater pipe to the separator is lon-
ger than 10 m and not separately ventilated – then this pipe
must also be ventilated.
➜
In order to avoid the build up of bad odours, the feed and di-
scharge pipe connections must be firmly connected and all
seals must be fitted carefully.
➜
All drainage fixtures connected to the grease separator
should be equipped with odor traps and sludge traps. Large
items such as utensils, ketchup / mustard wrappers and
bones etc will cause the separator, pumps and valves to mal-
function.
2.2 Assembly
1. Grease and sludge separator components
Set up the grease separator tank (10a) and the sludge separa-
tor tank (11a)
Connect the drainage hoses (10b and 11b) to the sludge dis-
posal port (4a) and to the grease disposal port (6a)
Connect the ventilation hoses (10c and 11c) to the connection
port on the sludge and grease storage barrel covers