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8. Malfunctions and troubleshooting

8.2.2 Internal monitoring

The control unit evaluates the signals of the phase/rotary field
monitoring, motor protection switch and motor temperature
sensor regardless of the configuration. In the event of a mal-
function or non-readiness for operation, the pump is switched
off or the switch-on suppressed. In addition, a fault is indica-
ted by the respective display LED and the malfunction relay
switching.

Phase/rotary field monitoring
If L2 and/or L3 fail, the "phase/rotary field" LED is perma-
nently lit, and the "malfunction" relay becomes active. (In this
case  the  control  unit  can  no  longer  recognise  rotary  field
faults.) Since the control unit is supplied by L1, failure of L1
cannot be indicated. If L1 fails, however, the built-in signal
sensor is switched on provided the rechargeable battery is
inserted in the control unit and charged. 
In the case of false rotary field (anti-clockwise rotary field) the
"phase/rotary field" LED flashes. The contactor for the motor
output is disabled by the control unit.

Motor protection switch
One auxiliary contact (each) of the motor protection switch is
evaluated. If a motor protection switch has triggered on ac-
count  of  manual  actuation,  short-circuit  or  exceed  load,  a
malfunction is indicated by the "motor protection switch" LED
(or  LED  "pump  ...  MSS/temp"  is  permanently  lit)  and  the
"malfunction" relay. In addition, the contactor for the motor
output is disabled by the control unit.

Motor temperature
In every motor, there is a temperature sensor which indica-
tes excess temperature to the control unit: 
When excess temperature has been reached (approx. 110
°C)  this  is  indicated  (flashing)  by  the  "motor  temperature"
LED (or "pump ... MSS/temp" LED in the case of a twin sy-
stem) and the "malfunction" relay drops out. In addition, the
contactor for the respective motor output is disabled by the
control  unit.  When  the  motor  has  cooled  down  again,  the
pump  is  automatically  ready  for  operation  as  soon  as  the
temperature sensor indicates this.

8.2.3 "Malfunction" message

SMalfunction messages are sent through:
• Activation of the "malfunction" relay and thus through the
warning device connected to this.
•  Display of the type of malfunction by the malfunction LEDs
on individual systems with

– Phase/rotary field
–  Motor protection switch
– Motor temperature
–  Running time/level

or on twin systems with
–  Phase/rotary field
– Pump 2 MSS/temp
–  Pump 1 MSS/temp
– Running time/level

The conditions for the malfunction messages are described
in detail in the previous chapters.

8.2.4 "Alarm" message 

Alarm messages are sent through:
• Activation of the "alarm" relay and thus through the war-

ning device connected to this.

• The internal signal sensor
Two conditions can lead to an alarm message.
1. An  alarm  message  is  issued  if  the  level  exceeds  the

"alarm" level. The internal acoustic alarm can be switched
off again by pressing the "alarm reset" key. As soon as the
level falls below the "alarm" level, both alarm messages
(signal sensor and relay) are reset.

2. If a replaceable battery (battery) is inserted and charged,

an alarm message is also issued if there is a power failu-
re, i.e. the mains power failure is indicated by an acoustic
signal triggered by the internal signal sensor. The rechar-
geable battery supplies the internal signal sensor for a few
hours depending on the charge state. The internal acou-
stic alarm can be switched off again by pressing the "alarm
reset" key.

8.2.5 What to do when...

... the motor protection switch has triggered.

Remove the transparent housing cover (heed instruc-

tions!) and press the black "START" switch on the motor pro-
tection switch. If the motor protection switch triggers again,
please contact a qualified electrician.

... another malfunction message occurs.

If the malfunction cannot be eliminated within the con-

text of the operating instructions, please contact a qualified
electrician.

... the control unit no longer reacts to input signals, but sig-
nalises readiness for operation through the "operation" dis-
play.

Disconnect the control unit completely from the mains

for about 10 seconds using the mains switch on the installa-
tion side. If the control unit still does not work, please contact
a qualified electrician.

Содержание Aqualift F Standard

Страница 1: ...o Product advantages Simple connection through moulded connecting pieces Drilling surfaces for further connections Fully automatic operation Maintenance friendly PE tank General technical approval no...

Страница 2: ...chgear and the level control are under voltage and may not be opened Only electricians may work on the electrical equipment The term electrician is defined in the VDE 0105 Steps must be taken to ensur...

Страница 3: ...ise level is created that may be a nuisance depending on how the pump is installed If there are maximum noise level stipulations that need to be observed appropriate mea sures need to be taken The sou...

Страница 4: ...6 3 Operating the switch unit Page 18 6 4 Functional description Page 19 6 5 Functional test Page 19 7 Inspection and maintenance 7 1 Notes on the pump Page 20 7 2 Notes on aeration device Page 20 7...

Страница 5: ...entilation pipes at least DN 70 Wearing media must be kept away from the pump im peller The systems are suitable for constant wastewater tempera tures up to 35 C A maximum temperature of 60 C is per m...

Страница 6: ...100 order no 28647 28649 with non return valve DN100 110 DN70 75 DN32 40 DN100 110 475 Zulaufh he 180 3 1 2 Twin system 1 1 kW with pressure outlet DN 100 order no 28652 28659 with non return valve Tw...

Страница 7: ...g 7 x 1 5 mm2 Temperature of material pumped 35 C Weight pump 30 kg 31 kg Protective rating IP 68 24h 3m WS Operating mode S1 S3 Max period of perm operation 240 Min 30 duty cycler Sound level 70 db 7...

Страница 8: ...uit TF1 and TF2 b Up to model year 01 10 Level inputs each 15 8 V input approx 5 mA circuit TF or TF1 and TF2 and E7 or E7 and E8 for connecting the temperatu re switch of the pump motor sensor supply...

Страница 9: ...e system Such dama ge is not covered by the warranty 4 1 Fitting the collecting tank Umaintenance work on the lifting stations they must always be installed in such a way that there is sufficient acce...

Страница 10: ...out using connection clamps or rubber hoses with hose clamps To prevent the high tension forces leading to deformation at the connecting piece a suitable supporting ring must be pus hed into the upper...

Страница 11: ...pumping heights from 5 m Backwater flaps to avoid pressure blows for installation in the IMPORTANT In the case of all the connections drilled at the side it must be remembered that the level control i...

Страница 12: ...nected cables must be strain relieved Screw connections not used must always be sealed properly CAUTION Only qualified electricians may carry out the work on el ectrical equipment described below Befo...

Страница 13: ...d on the right at TF input wire 5 on the left at TF input Input E7 The jumper must be left Level inputs ON ALARM The cable must always be routed rising to the switch unit The cable ends of the pressur...

Страница 14: ...of the relays is prin ted on the board It means malfunction and alarm message is switched on The relay contacts do not have any internal connection to any kind of supply or operating voltages of the...

Страница 15: ...be left Input E8 The jumper must be left Level inputs ON ALARM The cable must always be routed rising to the switch unit The cable ends of the pressure level switch must be connected to the respectiv...

Страница 16: ...ot be used to switch different pha ses The phase may deviate from L1 however The malfunction and warning messages are issued via a relay changeover contact without protective circuit Inductive loads m...

Страница 17: ...off Anti blocking function off OFF up to year 12 09 5 6 Configuration of switch unit up to model year 12 09 Configuration of the control is carried out in the factory using switches S601 S604 between...

Страница 18: ...ch as metal sand etc Before initial operation the pump must be filled with pumping fluid up to the height of the ventilation bore hole of the pump housing The pump must not suck in any air After the c...

Страница 19: ...e other pump is switched on Parallel operation As the soiled water level rises in the tank the level switch on 1 closes After the on 1 switched has closed the switch on delay time begins see section 5...

Страница 20: ...return valve for function if appropriate The backwater flap must be replaced after 2 years of ope ration 7 1 Notes on the pump The pump should be checked at regular intervals If opera tional noises in...

Страница 21: ...the same type The contactor is a wearing part and should be checked and changed if necessary once a year if possible When chan ging the batteries make sure you dispose of them properly with the envir...

Страница 22: ...ed Too little pumping capacity Aeration device not in operating position Wrong direction of rotation for motor In the case of twin systems both motors are rotating the wrong way Reduced capacity throu...

Страница 23: ...ilar Backwater flap faulty wastewater runs out of the pressure pipe back into the system Foam formation in the system Tank or pumps are blocked by grease being discharged in large quantities Level con...

Страница 24: ...ust be acknowledged using the alarm key In the case of lifting stations jumper TF2 faulty not installed Replace install jumper Motor fault Duo Pump 1 Duo Pump 2 Running time limit fault running freque...

Страница 25: ...eck the air hose for leaks Rotary field phase fault Rotary field fault Wrong rotary field for mains connection of switch unit Swap 2 phases Phase fault Phase L1 or L2 L3 not available Check connection...

Страница 26: ...ing excee ded If the alarm level is exceeded both pumps switch on If the level drops below the on 2 level the pumps switch off Non closing on 2 level switch Malfunction message follows the alarm level...

Страница 27: ...ndicates this 8 2 3 Malfunction message SMalfunction messages are sent through Activation of the malfunction relay and thus through the warning device connected to this Display of the type of malfunct...

Страница 28: ...zeige Automatikbetrieb Niveau Anzeige leuchtet Pumpniveau erreicht Pumpen Anzeige leuchtet Pumpe l uft Unterdr cken des akustischen Alarms mit Taste Ausschalten Handbet tigen der Pumpe mit Taste g g g...

Страница 29: ...lfunction Phase rotary field red Permanently lit Phase failure has display priority for information for the Flashing Rotary field fault fitter motor protection Motor protection switch red Motor protec...

Страница 30: ...elec trician must always be consulted The current set at the motor protection switch must corre spond with the rated current of the connected motor and must not be adjusted by the operator Following...

Страница 31: ...31 9 2 2 Switch unit for single system from model year 12 09 9 Control unit Edition 04 99 Du EINZ F...

Страница 32: ...ivated Pump 2 green Pump output 2 activated Malfunction Phase rotary field red Permanently lit Phase failure has display priority for information for the Flashing Rotary field fault fitter motor prote...

Страница 33: ...33 9 3 2 Switch unit for double system Aqualift Duo up to model year 12 09 9 Control unit Edition 04 99 Du DUO F...

Страница 34: ...5 850118 DN 150 850119 Saw cap DN 50 DN 150 50100 Battery 1 unit from model year 01 2010 197 081 Rechargeable battery up to model year 12 2009 20230 Non return valve for mono systems DN 100 28683 Non...

Страница 35: ...mersible pipe 6 1 206 018 Cleaning cover 7a up to 12 09 1 206 048 Mono switch unit 1 1 kW 7a up to 12 09 1 206 116 Mono switch unit 2 2 kW 7b up to 01 10 1 363 100 Mono switch unit 1 1 kW 7b up to 01...

Страница 36: ...7a up to 12 09 1 206 117 Duo switch unit 2 2 kW 400 V 7b from 01 10 1 363 117 Duo switch unit 1 1 kW 400 V 7b from 01 10 1 363 118 Duo switch unit 2 2 kW 400 V 8 1 28663 Pressure hose D 110 x 6 for DN...

Страница 37: ...ingle system 206 017 Pos Unit Part No Description 1 1 28045 Pressure control unit mono 2 1 206 014 Upper part of pressure control unit 3 1 206 045 Cable screw connection 4 5m 206 047 Cable 5 2 017 153...

Страница 38: ...N 100 part no 240 051 Pos Unit Part No Description 1 1 240 046 Flap housing 2 1 240 048 Hose connection 110 3 1 240 038 Hex locknut M8 4 1 240 037 O Ring 5a 1 240 068 Backwater flap for 1 1 kW inc fla...

Страница 39: ...09 T piece DN 100 4a 2 240 068 Backwater flap for 1 1 kW inc flap stay 4b 2 240 069 Backwater flap for 2 2 kW inc flap stay 6 4 240 027 O Ring 7 8 240 058 Hexagon safety screw M6 8 8 240 059 Hexagon s...

Страница 40: ...SEL products are warranted for a period of 24 month This warranty period be gins on the day the product is shipped form KESSEL to its cu stomer The warranty only applies to newly manufactured products...

Страница 41: ...41...

Страница 42: ...erating instructions Initial operation and instruction were not carried out The client person responsible for initial operation was handed the following components and or product components Initial op...

Страница 43: ...______________________________ Contracted plumbing company __________________________________________________________ Address __________________________________________________________ Telephone Fax _...

Страница 44: ...ifting Stations and pumps K Drains and shower channels K Separators Grease Separators Oil Fuel Coalescence Separators Starch Separators Sediment Separators K Septic Systems K Inspection Chambers K Rai...

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