background image

19

6.4.1 Operating the switch unit 

(

up to model year 12/09)

6.4.1 "Automatic" operating model

a) Single system

The basic function is carried out when the operating mode
switch is set to "auto" and there is no indication of a malfun-
ction (see chapter 9, Switch unit). As the (soiled water) level
rises in the tank, the level switch "on" closes. After the "on"
switched has closed, the switch-on delay time begins (see
section  5.7,  Configuration  of  switch  unit),  after  which  the
pump is switched on. The level in the tank decreases through
the pump operation so that the "on" level switch opens again.
After the "on" switched has opened, the run-on time begins
(see section 5.7, Configuration of switch unit), after which the
pump is switched off.

If  the  current  pump  running  time  exceeds  the  configured
value of the maximum running time limit, the pump is swit-
ched off. At the same time, a malfunction message is issued
by the red LED "run time" lighting up permanently and via the
"malfunction" relay output. The malfunction message (LED
and relay) remain stored until the "alarm reset" key is actua-
ted, and the pump can only be restarted once this has taken
place.

b) Twin system

The basic function is carried out when both operating mode
switches are set to "auto" and there is no indication of a mal-
function (see chapter 9, Switch unit). 

Alternating operation

As the (soiled water) level rises in the tank, the level switch
"on  1"  closes.  After  the  "on  1"  switched  has  closed,  the
switch-on delay time begins (see section 5.7, Configuration
of  switch  unit),  after  which  one  pump  is  switched  on. The
level in the tank decreases through the pump operation so
that the "on 1" level switch opens again. After the "on 1" swit-
ched has opened, the run-on time begins (see section 5.7,
Configuration of switch unit), after which this pump is swit-
ched  off.  Next  time  the  "on  1"  level  is  reached,  the  other
pump is switched on.

Parallel operation

As the (soiled water) level rises in the tank, the level switch
"on  1"  closes.  After  the  "on  1"  switched  has  closed,  the
switch-on delay time begins (see section 5.7, Configuration
of switch unit), after which one pump is switched on. If the
water level continues to rise, the second pump is switched
on (after the delay time) in addition if the "on 2" level is ex-
ceeded. This parallel pump operation continues until the "on
1" level switch opens again and the run-on time has expired.

When the maximum running time limit has been exceeded,
the  malfunction  message  and  switch-off  of  the  respective
pump take place as with the single system. The respective
pump can only return to operation when the "alarm reset" key
has been actuated.
In as far as one pump leaves "auto" control (on account of
the running time limit being exceeded, a malfunction, through
respective  position  of  the  operating  mode  switch),  the  re-
maining  second  pump  is  operated  analogue  to  the  "auto"
control of a single system, independently of the other pump.

6.4.2 Operating mode "0" (up to model year 12/09)

When the operating mode switch is in the "0" position, the
(respective) pump is switched off, independently of all input
signals. The display elements remain ready for operation.

6.4.3 Operating mode "manual" (up to model year 12/09)

In the "manual" operating mode the (respective) pump is or
remains  switched  on,  independently  of  the  existing  water
level  in  the  tank,  until  this  operating  mode  is  switched  off
again.

CAUTION:
Running the pump(s) without water will lead to redu-
ced cooling and increased wear of the pump motor.
Excessive dry running of the pump(s) longer than 5
minutes can thus lead to irreparable damage to the
pump. Such damage is not covered by the warranty.

6.5 Functional test

The different functions of the overall system depending on
the water level in the tank must be checked in a one-off test
using the corresponding water filling levels in the tank. The
tank must be filled via the connected inlet pipe.

6. Initial operation

Содержание Aqualift F Standard

Страница 1: ...o Product advantages Simple connection through moulded connecting pieces Drilling surfaces for further connections Fully automatic operation Maintenance friendly PE tank General technical approval no...

Страница 2: ...chgear and the level control are under voltage and may not be opened Only electricians may work on the electrical equipment The term electrician is defined in the VDE 0105 Steps must be taken to ensur...

Страница 3: ...ise level is created that may be a nuisance depending on how the pump is installed If there are maximum noise level stipulations that need to be observed appropriate mea sures need to be taken The sou...

Страница 4: ...6 3 Operating the switch unit Page 18 6 4 Functional description Page 19 6 5 Functional test Page 19 7 Inspection and maintenance 7 1 Notes on the pump Page 20 7 2 Notes on aeration device Page 20 7...

Страница 5: ...entilation pipes at least DN 70 Wearing media must be kept away from the pump im peller The systems are suitable for constant wastewater tempera tures up to 35 C A maximum temperature of 60 C is per m...

Страница 6: ...100 order no 28647 28649 with non return valve DN100 110 DN70 75 DN32 40 DN100 110 475 Zulaufh he 180 3 1 2 Twin system 1 1 kW with pressure outlet DN 100 order no 28652 28659 with non return valve Tw...

Страница 7: ...g 7 x 1 5 mm2 Temperature of material pumped 35 C Weight pump 30 kg 31 kg Protective rating IP 68 24h 3m WS Operating mode S1 S3 Max period of perm operation 240 Min 30 duty cycler Sound level 70 db 7...

Страница 8: ...uit TF1 and TF2 b Up to model year 01 10 Level inputs each 15 8 V input approx 5 mA circuit TF or TF1 and TF2 and E7 or E7 and E8 for connecting the temperatu re switch of the pump motor sensor supply...

Страница 9: ...e system Such dama ge is not covered by the warranty 4 1 Fitting the collecting tank Umaintenance work on the lifting stations they must always be installed in such a way that there is sufficient acce...

Страница 10: ...out using connection clamps or rubber hoses with hose clamps To prevent the high tension forces leading to deformation at the connecting piece a suitable supporting ring must be pus hed into the upper...

Страница 11: ...pumping heights from 5 m Backwater flaps to avoid pressure blows for installation in the IMPORTANT In the case of all the connections drilled at the side it must be remembered that the level control i...

Страница 12: ...nected cables must be strain relieved Screw connections not used must always be sealed properly CAUTION Only qualified electricians may carry out the work on el ectrical equipment described below Befo...

Страница 13: ...d on the right at TF input wire 5 on the left at TF input Input E7 The jumper must be left Level inputs ON ALARM The cable must always be routed rising to the switch unit The cable ends of the pressur...

Страница 14: ...of the relays is prin ted on the board It means malfunction and alarm message is switched on The relay contacts do not have any internal connection to any kind of supply or operating voltages of the...

Страница 15: ...be left Input E8 The jumper must be left Level inputs ON ALARM The cable must always be routed rising to the switch unit The cable ends of the pressure level switch must be connected to the respectiv...

Страница 16: ...ot be used to switch different pha ses The phase may deviate from L1 however The malfunction and warning messages are issued via a relay changeover contact without protective circuit Inductive loads m...

Страница 17: ...off Anti blocking function off OFF up to year 12 09 5 6 Configuration of switch unit up to model year 12 09 Configuration of the control is carried out in the factory using switches S601 S604 between...

Страница 18: ...ch as metal sand etc Before initial operation the pump must be filled with pumping fluid up to the height of the ventilation bore hole of the pump housing The pump must not suck in any air After the c...

Страница 19: ...e other pump is switched on Parallel operation As the soiled water level rises in the tank the level switch on 1 closes After the on 1 switched has closed the switch on delay time begins see section 5...

Страница 20: ...return valve for function if appropriate The backwater flap must be replaced after 2 years of ope ration 7 1 Notes on the pump The pump should be checked at regular intervals If opera tional noises in...

Страница 21: ...the same type The contactor is a wearing part and should be checked and changed if necessary once a year if possible When chan ging the batteries make sure you dispose of them properly with the envir...

Страница 22: ...ed Too little pumping capacity Aeration device not in operating position Wrong direction of rotation for motor In the case of twin systems both motors are rotating the wrong way Reduced capacity throu...

Страница 23: ...ilar Backwater flap faulty wastewater runs out of the pressure pipe back into the system Foam formation in the system Tank or pumps are blocked by grease being discharged in large quantities Level con...

Страница 24: ...ust be acknowledged using the alarm key In the case of lifting stations jumper TF2 faulty not installed Replace install jumper Motor fault Duo Pump 1 Duo Pump 2 Running time limit fault running freque...

Страница 25: ...eck the air hose for leaks Rotary field phase fault Rotary field fault Wrong rotary field for mains connection of switch unit Swap 2 phases Phase fault Phase L1 or L2 L3 not available Check connection...

Страница 26: ...ing excee ded If the alarm level is exceeded both pumps switch on If the level drops below the on 2 level the pumps switch off Non closing on 2 level switch Malfunction message follows the alarm level...

Страница 27: ...ndicates this 8 2 3 Malfunction message SMalfunction messages are sent through Activation of the malfunction relay and thus through the warning device connected to this Display of the type of malfunct...

Страница 28: ...zeige Automatikbetrieb Niveau Anzeige leuchtet Pumpniveau erreicht Pumpen Anzeige leuchtet Pumpe l uft Unterdr cken des akustischen Alarms mit Taste Ausschalten Handbet tigen der Pumpe mit Taste g g g...

Страница 29: ...lfunction Phase rotary field red Permanently lit Phase failure has display priority for information for the Flashing Rotary field fault fitter motor protection Motor protection switch red Motor protec...

Страница 30: ...elec trician must always be consulted The current set at the motor protection switch must corre spond with the rated current of the connected motor and must not be adjusted by the operator Following...

Страница 31: ...31 9 2 2 Switch unit for single system from model year 12 09 9 Control unit Edition 04 99 Du EINZ F...

Страница 32: ...ivated Pump 2 green Pump output 2 activated Malfunction Phase rotary field red Permanently lit Phase failure has display priority for information for the Flashing Rotary field fault fitter motor prote...

Страница 33: ...33 9 3 2 Switch unit for double system Aqualift Duo up to model year 12 09 9 Control unit Edition 04 99 Du DUO F...

Страница 34: ...5 850118 DN 150 850119 Saw cap DN 50 DN 150 50100 Battery 1 unit from model year 01 2010 197 081 Rechargeable battery up to model year 12 2009 20230 Non return valve for mono systems DN 100 28683 Non...

Страница 35: ...mersible pipe 6 1 206 018 Cleaning cover 7a up to 12 09 1 206 048 Mono switch unit 1 1 kW 7a up to 12 09 1 206 116 Mono switch unit 2 2 kW 7b up to 01 10 1 363 100 Mono switch unit 1 1 kW 7b up to 01...

Страница 36: ...7a up to 12 09 1 206 117 Duo switch unit 2 2 kW 400 V 7b from 01 10 1 363 117 Duo switch unit 1 1 kW 400 V 7b from 01 10 1 363 118 Duo switch unit 2 2 kW 400 V 8 1 28663 Pressure hose D 110 x 6 for DN...

Страница 37: ...ingle system 206 017 Pos Unit Part No Description 1 1 28045 Pressure control unit mono 2 1 206 014 Upper part of pressure control unit 3 1 206 045 Cable screw connection 4 5m 206 047 Cable 5 2 017 153...

Страница 38: ...N 100 part no 240 051 Pos Unit Part No Description 1 1 240 046 Flap housing 2 1 240 048 Hose connection 110 3 1 240 038 Hex locknut M8 4 1 240 037 O Ring 5a 1 240 068 Backwater flap for 1 1 kW inc fla...

Страница 39: ...09 T piece DN 100 4a 2 240 068 Backwater flap for 1 1 kW inc flap stay 4b 2 240 069 Backwater flap for 2 2 kW inc flap stay 6 4 240 027 O Ring 7 8 240 058 Hexagon safety screw M6 8 8 240 059 Hexagon s...

Страница 40: ...SEL products are warranted for a period of 24 month This warranty period be gins on the day the product is shipped form KESSEL to its cu stomer The warranty only applies to newly manufactured products...

Страница 41: ...41...

Страница 42: ...erating instructions Initial operation and instruction were not carried out The client person responsible for initial operation was handed the following components and or product components Initial op...

Страница 43: ...______________________________ Contracted plumbing company __________________________________________________________ Address __________________________________________________________ Telephone Fax _...

Страница 44: ...ifting Stations and pumps K Drains and shower channels K Separators Grease Separators Oil Fuel Coalescence Separators Starch Separators Sediment Separators K Septic Systems K Inspection Chambers K Rai...

Отзывы: