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12

PROBLEM

PROBABLE CAUSE

SOLUTION

Constant pilot won’t

light.

a.Gas isn't turned on.

b.Clogged constant pilot tubing.

c.Constant pilot valve isn't turned on.

a.Turn manual gas valve on. If using

flexible connector with quick disconnect,

make sure quick disconnect is completely

engaged.

b.Turn Custom Pasta System and manual

gas valve off. Clean tubing.

c.Turn constant pilot valve on and adjust

pilot flame height.

Runner pilot tube

won't light.

a.Gas isn't turned on.

b.No electricity to Custom Pasta System.

c.Clogged runner pilot orifice(s).

d.Pilot gas cock is on “OFF” position.
e.Drain valve handle isn’t pushed in

completely (Counter model only)

f. Gas valve is faulty.
g.Hi-Limit has been activated.

a.Turn manual gas valve on. If using

flexible connector with quick disconnect,

make sure quick disconnect is completely

engaged.

b.Plug Custom Pasta System into approved

outlet.

c.Turn Custom Pasta System and manual

gas valve off. Clean orifice(s) and other

parts as necessary.

d.Turn pilot gas cock to “ON” position.
e.Push in and latch drain valve handle to

activate rear drain safety switch.

f. Replace gas valve.
g.Push Hi-Limit reset button located under

control panel.

Runner pilot won’t

stay lit.

a.Low gas supply or pressure.

b.Dirty runner pilot tube or pilot.

c.Low pilot flame height.

d.Flame switch is faulty

e.Momentary switch is faulty.
f. Exhaust problems or drafts in kitchen.

g.Delayed ignition.

a.Verify if size of incoming gas line to

Custom Pasta System and manifold gas

pressure is adequate.

b.Turn Custom pasta System and manual

gas valve orifice(s) off. Clean orifice(s)

and pilot tube.

c.Verify if size of incoming gas line to

Custom Pasta System and manifold gas

pressure is adequate.

d.If it takes more than 30 seconds for pilot

to stay lit, reposition or replace flame

switch.

e.Replace momentary switch.
f. Install or adjust flue restrictors. If problem

persists, contact your HVAC

representative.

g.See diagnosis below.

Delayed ignition.

a.Dirty runner pilot tube or pilot.

b.Low pilot flame height.
c.Exhaust problems or drafts in kitchen.

d.Low gas supply or pressure.

a.Turn Custom pasta System and manual

gas valve orifice(s) off. Clean orifice(s)

and pilot tube.

b.Verify proper incoming gas pressure.
c.Install or adjust flue restrictors. If problem

persists, contact your HVAC

representative.

d.Verify if size of incoming gas line to

Custom Pasta System 

Flames come out top

of flue.

a.Excessive gas supply or pressure.

b.Collapsed burner radiants.
c,Exhaust problems.

a.Adjust pressure, change burner orifices

or install in-line regulator.

b.Replace radiants.
c.Install or adjust flue restrictors. If problem

persists, contact your HVAC

representative.

Содержание Custom Pasta Gas System 0107

Страница 1: ...NEW PERSONNEL 1 800 KEATING www keatingofchicago com ON OFF 100 220 OFF 200 12 0 140 160 18 0 100 220 OFF 200 12 0 140 160 18 0 PILOT TO LITE 30 SEC HOLD MUST BE ON FOR PILOT OFF ON MAIN POWER T3 T2...

Страница 2: ...right to change specifications at any time NOTICE NOTICE IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SER...

Страница 3: ...6 SECTION III OPERATING THE PASTA SYSTEM Filling 6 Lighting 6 Indicating Lights 7 Cooking 7 Shutdown 7 Draining 7 8 Cleaning 8 Electronic Timers 8 9 SECTION IV MAINTENANCE Warranty Repairs 9 Preventiv...

Страница 4: ...r when the timer button is pressed and raises the baskets when the cooking cycle is complete Split baskets are required for these models SAFETY PRECAUTIONS THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR...

Страница 5: ...entrations that would pose a significant risk to the consumer when the equipment is installed operated and maintained as follows l Installed in accordance with all local codes or in the absence of loc...

Страница 6: ...han 6 from any combustible material When placed under an exhaust hood with a fire retardant system it must comply with ANSI UL 507 Latest Edition and ANSI NFPA 96 Latest Edition No frame or restrictio...

Страница 7: ...ST BE USED n n BEFORE OPERATING THIS PASTA SYSTEM CHECK PIPE JOINTS FOR LEAKS BY USING A SOAP AND WATER SOLUTION OR SNIFFER ONLY DO NOT USE AN OPEN FLAME Figure 2 3 Main Gas and Water Supply Connectio...

Страница 8: ...cessary if your Pasta System has an optional spark ignitor NOTE It is estimated that half of all service calls made on Keating Pasta Gas Systems result from an inadequate gas supply During installatio...

Страница 9: ...hose must be used to avoid leaking when the Pasta System is moved for cleaning If during operation the boil is killed when water automatically enters the Pasta System turn the water pressure down unt...

Страница 10: ...WHO HAVE BEEN THOROUGHLY TRAINED IN OPERATING PROCEDURES n n USE ONLY KEATING APPROVED BASKETS IN YOUR PASTA SYSTEM NEVER OVERFILL BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR PASTA SYSTEM VESSEL...

Страница 11: ...OIL OUT TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEAT TRANSFER TUBES 5 Turn Pasta System on and bring water and a gentl...

Страница 12: ...mately two seconds The display will show SEt Press the button for the channel to be programmed The display will show the current setting for that channel Use the up or down button to increment or decr...

Страница 13: ...than 15 F 9 44 C off simply loosen three dial plate retaining screws rotate dial plate to match thermometer reading and tighten screws If the thermostat is more than 15 F 9 44 C off then a qualified s...

Страница 14: ...THE OFF POSITION AND CLEAN THE SENSORS THOROUGHLY IF THE PROBLEM STILL OCCURS HAVE THE WATER AUTO FILL SYSTEM CHECKED BY A QUALIFIED SERVICE TECHNICIAN Figure 4 3 Sensor Tube Location V SERVICE DIAGNO...

Страница 15: ...irty runner pilot tube or pilot c Low pilot flame height d Flame switch is faulty e Momentary switch is faulty f Exhaust problems or drafts in kitchen g Delayed ignition a Verify if size of incoming g...

Страница 16: ...System to proper level b Check low water safety shut off system Custom Pasta System vessel boiling over or excessive starch overflow a Product overloaded in Custom Pasta System vessel b Excessive amou...

Страница 17: ...place flame switch Part 004311 Timers counting down in the wrong mode Not minutes and seconds a Reset the timer see instructions on page 9 Water leaking in the rear of the Custom Pasta System a Replac...

Страница 18: ...onnect wires from the board 3 Unscrew mounting screws There are three of them per board 4 Replace the board 5 Reconnect the wires 6 Adjust sensitivity 7 Close the box 8 Seal the box using silicone and...

Страница 19: ...cated inside of the door The model and serial numbers are necessary when ordering ITEM DESCRIPTION QUANTITY PART NUMBER 1 THERMOSTAT 2 031466 2 DIGITAL TIMER S 2 056921 3 TOGGLE SWITCH 1 004501 4 INDI...

Страница 20: ...G LIGHT GREEN SECONDARY BURNER ON 1 009375 5 UNUSED 3 6 DIGITAL TIMER S 2 056921 7 THERMOSTAT 2 031466 8 DIAL PLATE 2 034975 9 THERMOSTAT KNOB 2 004163 10 FLAME SWITCH NOT SHOWN 1 037406 11 LOW WATER...

Страница 21: ...10 RUNNER PILOT ORIFICE HOLDER STRAIGHT 004142 1 1 2 11 RUNNER PILOT 90 ELBOW 1 4 1 8 015746 1 2 2 2 12 RUNNER PILOT 90 ORIFICE HOLDER CM 005742 1 13 RUNNER PILOT SOLENOID ADAPTER 005743 2 1 1 1 RUNNE...

Страница 22: ...016346 1 1 1 29 HI LIMIT CONTROL W RESET ALL 034357 1 1 1 1 30 THERMOSTAT ALL SEE PAGE 18 31 SECONDARY THERMOSTAT ALL SEE PAGE 18 32 BASKET HANGER MOUNTING BLOCK ALL LEFT 004539 1 1 1 1 CENTER 003813...

Страница 23: ...20 PASTA SYSTEM WIRING DIAGRAM...

Страница 24: ...21 GAS PASTA SYSTEM WITH BASKET LIFT WIRING DIAGRAM...

Страница 25: ...PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT DEFECTS E XCLUSIONS The warranties provided by Keating of Chicago Inc do not apply in the following instances 1 Defects arising out of or resulting from...

Страница 26: ...SERIAL NUMBER ______________________________ q FRYER q FILTER SYSTEM q GRIDDLE REMARKS ____________________________________ q TOP SIDE COOKER q HOT PLATE q PASTA PLUS I HAVE READ THE INSTALLATION AND...

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