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10

PREVENTIVE 

MAINTENANCE

Preventive maintenance should be done in daily,

weekly, monthly and yearly intervals as necessary.

Following preventive maintenance procedures will help

keep your Pasta System working efficiently. Proper care

and servicing will lead to years of quality performance. 

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NOTE: 

The most important part of any maintenance

program is daily cleaning. Ninety percent of any

maintenance problem is directly or indirectly related to

cleanliness.

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NOTE: 

Water level problems caused by the sensors

not being cleaned adequately will not be covered under

warranty.

* High production facilities should be checked more often.

NOTE

: Use of sodium chloride (salt) during the cooking

process will have a detrimental effect on the cooker

vessel and will void the warranty.

LIMITED CALIBRATION 

Calibration is not covered under warranty

A. Calibration

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NOTE: 

This procedure can only be used with the

primary (left side) thermostat. When calibrating the

secondary (right side) thermostat.
You will need:

One standard flat blade screwdriver.
One accurate thermometer suitable for boiling water.

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NOTE: 

For best results, water should be clean.

1. Set thermostat to 212°F(190°C).

2. Allow Pasta System to cycle three times.
3. Place an accurate thermometer in the water.

Figure 4-1: Thermometer in water

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NOTE: 

Locate thermometer in same position for

every calibration. Position near primary thermostat

(center) bulb is recommended.
4. If calibration of thermostat is found to be less than

15°F(-9.44°C) off, simply loosen three dial plate

retaining screws, rotate dial plate to match

thermometer reading and tighten screws. If the

thermostat is more than 15°F(-9.44°C) off then a

qualified service company must be contacted to

have the Pasta System properly calibrated.

Figure 4-2
Thermostat calibration 

B. The Water Auto-Fill and Low Water Safety Shut-

Off Systems

The water supply connection, located at the bottom rear

of the Pasta System and marked water, is a standard 

3

/

8

female pipe connection. The water pressure should be

between 20-60 psi. If the pressure exceeds 60 psi, a

pressure regulator must be used. The water

temperature must not exceed 150°F(65.6°C). Hot or

warm water is not needed due to the instant recovery of

the Pasta System.

Connections suitable for hot water must be used.

All connections must be tested for leaks before

using the Pasta System.

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NOTE: 

For Pasta Systems with casters, flexible hose

must be used to avoid leaking when the Pasta System

is moved for cleaning.
Control of the water level is fully automatic with the

auto-fill system. The water level is controlled by two

circuit boards and two sensors. The sensors are located

CAUTION

PREVENTIVE MAINTENANCE CHART

TIME FRAME

OPERATOR/OWNER

SECTION

Hourly

• Clean sensor tube with a brush

Daily

• Check lights and controls.
• Check water level.
• Clean all baskets.

III

Weekly

• Boil-out Pasta Cooker

(2-3 times/week)

• Drain and clean Pasta Cooker

III

Monthly

• Verify thermostat settings 

(primary and secondary)

IV & V

Yearly

QUALIFIED SERVICE

PERSONNEL ONLY

• Disassemble Pasta Cooker to 

clean burners, orifices and 
runner pilot tube. 

• Check and replace radiants.
• Align burners

IV & V

Содержание Custom Pasta Gas System 0107

Страница 1: ...NEW PERSONNEL 1 800 KEATING www keatingofchicago com ON OFF 100 220 OFF 200 12 0 140 160 18 0 100 220 OFF 200 12 0 140 160 18 0 PILOT TO LITE 30 SEC HOLD MUST BE ON FOR PILOT OFF ON MAIN POWER T3 T2...

Страница 2: ...right to change specifications at any time NOTICE NOTICE IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SER...

Страница 3: ...6 SECTION III OPERATING THE PASTA SYSTEM Filling 6 Lighting 6 Indicating Lights 7 Cooking 7 Shutdown 7 Draining 7 8 Cleaning 8 Electronic Timers 8 9 SECTION IV MAINTENANCE Warranty Repairs 9 Preventiv...

Страница 4: ...r when the timer button is pressed and raises the baskets when the cooking cycle is complete Split baskets are required for these models SAFETY PRECAUTIONS THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR...

Страница 5: ...entrations that would pose a significant risk to the consumer when the equipment is installed operated and maintained as follows l Installed in accordance with all local codes or in the absence of loc...

Страница 6: ...han 6 from any combustible material When placed under an exhaust hood with a fire retardant system it must comply with ANSI UL 507 Latest Edition and ANSI NFPA 96 Latest Edition No frame or restrictio...

Страница 7: ...ST BE USED n n BEFORE OPERATING THIS PASTA SYSTEM CHECK PIPE JOINTS FOR LEAKS BY USING A SOAP AND WATER SOLUTION OR SNIFFER ONLY DO NOT USE AN OPEN FLAME Figure 2 3 Main Gas and Water Supply Connectio...

Страница 8: ...cessary if your Pasta System has an optional spark ignitor NOTE It is estimated that half of all service calls made on Keating Pasta Gas Systems result from an inadequate gas supply During installatio...

Страница 9: ...hose must be used to avoid leaking when the Pasta System is moved for cleaning If during operation the boil is killed when water automatically enters the Pasta System turn the water pressure down unt...

Страница 10: ...WHO HAVE BEEN THOROUGHLY TRAINED IN OPERATING PROCEDURES n n USE ONLY KEATING APPROVED BASKETS IN YOUR PASTA SYSTEM NEVER OVERFILL BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR PASTA SYSTEM VESSEL...

Страница 11: ...OIL OUT TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEAT TRANSFER TUBES 5 Turn Pasta System on and bring water and a gentl...

Страница 12: ...mately two seconds The display will show SEt Press the button for the channel to be programmed The display will show the current setting for that channel Use the up or down button to increment or decr...

Страница 13: ...than 15 F 9 44 C off simply loosen three dial plate retaining screws rotate dial plate to match thermometer reading and tighten screws If the thermostat is more than 15 F 9 44 C off then a qualified s...

Страница 14: ...THE OFF POSITION AND CLEAN THE SENSORS THOROUGHLY IF THE PROBLEM STILL OCCURS HAVE THE WATER AUTO FILL SYSTEM CHECKED BY A QUALIFIED SERVICE TECHNICIAN Figure 4 3 Sensor Tube Location V SERVICE DIAGNO...

Страница 15: ...irty runner pilot tube or pilot c Low pilot flame height d Flame switch is faulty e Momentary switch is faulty f Exhaust problems or drafts in kitchen g Delayed ignition a Verify if size of incoming g...

Страница 16: ...System to proper level b Check low water safety shut off system Custom Pasta System vessel boiling over or excessive starch overflow a Product overloaded in Custom Pasta System vessel b Excessive amou...

Страница 17: ...place flame switch Part 004311 Timers counting down in the wrong mode Not minutes and seconds a Reset the timer see instructions on page 9 Water leaking in the rear of the Custom Pasta System a Replac...

Страница 18: ...onnect wires from the board 3 Unscrew mounting screws There are three of them per board 4 Replace the board 5 Reconnect the wires 6 Adjust sensitivity 7 Close the box 8 Seal the box using silicone and...

Страница 19: ...cated inside of the door The model and serial numbers are necessary when ordering ITEM DESCRIPTION QUANTITY PART NUMBER 1 THERMOSTAT 2 031466 2 DIGITAL TIMER S 2 056921 3 TOGGLE SWITCH 1 004501 4 INDI...

Страница 20: ...G LIGHT GREEN SECONDARY BURNER ON 1 009375 5 UNUSED 3 6 DIGITAL TIMER S 2 056921 7 THERMOSTAT 2 031466 8 DIAL PLATE 2 034975 9 THERMOSTAT KNOB 2 004163 10 FLAME SWITCH NOT SHOWN 1 037406 11 LOW WATER...

Страница 21: ...10 RUNNER PILOT ORIFICE HOLDER STRAIGHT 004142 1 1 2 11 RUNNER PILOT 90 ELBOW 1 4 1 8 015746 1 2 2 2 12 RUNNER PILOT 90 ORIFICE HOLDER CM 005742 1 13 RUNNER PILOT SOLENOID ADAPTER 005743 2 1 1 1 RUNNE...

Страница 22: ...016346 1 1 1 29 HI LIMIT CONTROL W RESET ALL 034357 1 1 1 1 30 THERMOSTAT ALL SEE PAGE 18 31 SECONDARY THERMOSTAT ALL SEE PAGE 18 32 BASKET HANGER MOUNTING BLOCK ALL LEFT 004539 1 1 1 1 CENTER 003813...

Страница 23: ...20 PASTA SYSTEM WIRING DIAGRAM...

Страница 24: ...21 GAS PASTA SYSTEM WITH BASKET LIFT WIRING DIAGRAM...

Страница 25: ...PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT DEFECTS E XCLUSIONS The warranties provided by Keating of Chicago Inc do not apply in the following instances 1 Defects arising out of or resulting from...

Страница 26: ...SERIAL NUMBER ______________________________ q FRYER q FILTER SYSTEM q GRIDDLE REMARKS ____________________________________ q TOP SIDE COOKER q HOT PLATE q PASTA PLUS I HAVE READ THE INSTALLATION AND...

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