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I INTRODUCTION

GENERAL

Keating Pasta Gas Systems are designed to give

maximum production efficiency, delivering high quality

food products. The following design features are

incorporated in Keating Pasta Gas Systems.

STANDARD FEATURES

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Highly polished stainless steel vessel

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Highly polished stainless steel front

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Highly polished stainless steel heat transfer tubes

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Highly polished stainless steel thermostat bulb

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Highly polished stainless steel Hi-Limit sensor

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Grid screen over heat transfer tubes

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Automatic water fill with manual override

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Water solenoid and indicating light

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Starch overflow

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Two electronic timers

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Low water safety shutoff

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1” full port front drain valve on 14; 

1-1/4” for 18 and larger

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High temperature limit control with manual reset

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Patented accurate temperature control system ±2°F

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Ideal 35” working height

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100% safety pilot shut off

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3/4” gas connection on single Pasta System

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One pair of split baskets or one perforated basket

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Patented dual thermostat system

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Indicating lights for pilot and secondary thermostat

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STANDARD ACCESSORIES

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Keating Klenzer Sample

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Keating Sea Powder Sample

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Drain clean out rod

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Sensor Cleaning Brush

STANDARD PASTA SYSTEMS

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Sizes:  14 to 24

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Water capacity 5-1/2 to 17-1/2 gallons

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24 Pasta System can cook 6 lbs. of dry pasta per

load up to 110 lbs. per hour

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ETL Certified

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ETL Santitation Certified

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NSF Certified

MODEL VARIATIONS

Basket-Lift Model:

Basket-Lift Model Pasta Systems

come with all the same features as the standard

models. The Basket-Lift mechanism lowers the baskets

of food into the water when the timer button is pressed

and raises the baskets when the cooking cycle is

complete. Split baskets are required for these models.  

SAFETY

PRECAUTIONS

THIS SYMBOL WARNS YOU THAT SERIOUS BURNS

OR OTHER INJURIES MAY RESULT IF SAFETY

INSTRUCTIONS ARE NOT FOLLOWED.
KEATING PASTA SYSTEMS ARE NOT INTENDED FOR

USE WITH COOKING OIL.

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This service manual should be retained in a safe

place for future reference.  The installation of your

new Pasta System must conform to local codes or

in the absence of local codes, with the current

National Fuel Gas Code ANSI Z223.1/NFPA 54,

(latest edition) Natural Gas Installation

Code CAN/CGA-B149.1 or Propane Installation

Code CAN/CGA-B149.2.

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Your ventilation hood, when installed, must

conform to the current ANSI/NFPA 96 (latest

edition).

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No frame or restriction shall be constructed around

the Pasta System that will restrict air movement

into the Pasta System’s combustion area or

prevent proper ventilation.

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Keating Pasta Systems are designed to operate on

the gas fuel specified on the serial plate and must

not be operated with another gas fuel.  They

cannot be converted to another gas fuel by turning

or engaging a switch.

FOR YOUR SAFETY: 

Do not store

or use gasoline or other flammable

vapors and liquids in the vicinity of

this or any appliance.
You will post, in a prominent

location, instructions to be followed

in the event the user smells gas.

This information shall be obtained

from your local gas supplier. You

may use the yellow stick-on label temporarily until you

receive the data from your local gas supplier.

IMPORTANT:

In the event a gas odor is detected, shut

down unit at main shut-off valve and contact the local

gas company or gas supplier for emergency service.

WARNING

Do not store flammable

liquids near this or any

other appliance.

WARNING

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Содержание Custom Pasta Gas System 0107

Страница 1: ...NEW PERSONNEL 1 800 KEATING www keatingofchicago com ON OFF 100 220 OFF 200 12 0 140 160 18 0 100 220 OFF 200 12 0 140 160 18 0 PILOT TO LITE 30 SEC HOLD MUST BE ON FOR PILOT OFF ON MAIN POWER T3 T2...

Страница 2: ...right to change specifications at any time NOTICE NOTICE IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SER...

Страница 3: ...6 SECTION III OPERATING THE PASTA SYSTEM Filling 6 Lighting 6 Indicating Lights 7 Cooking 7 Shutdown 7 Draining 7 8 Cleaning 8 Electronic Timers 8 9 SECTION IV MAINTENANCE Warranty Repairs 9 Preventiv...

Страница 4: ...r when the timer button is pressed and raises the baskets when the cooking cycle is complete Split baskets are required for these models SAFETY PRECAUTIONS THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR...

Страница 5: ...entrations that would pose a significant risk to the consumer when the equipment is installed operated and maintained as follows l Installed in accordance with all local codes or in the absence of loc...

Страница 6: ...han 6 from any combustible material When placed under an exhaust hood with a fire retardant system it must comply with ANSI UL 507 Latest Edition and ANSI NFPA 96 Latest Edition No frame or restrictio...

Страница 7: ...ST BE USED n n BEFORE OPERATING THIS PASTA SYSTEM CHECK PIPE JOINTS FOR LEAKS BY USING A SOAP AND WATER SOLUTION OR SNIFFER ONLY DO NOT USE AN OPEN FLAME Figure 2 3 Main Gas and Water Supply Connectio...

Страница 8: ...cessary if your Pasta System has an optional spark ignitor NOTE It is estimated that half of all service calls made on Keating Pasta Gas Systems result from an inadequate gas supply During installatio...

Страница 9: ...hose must be used to avoid leaking when the Pasta System is moved for cleaning If during operation the boil is killed when water automatically enters the Pasta System turn the water pressure down unt...

Страница 10: ...WHO HAVE BEEN THOROUGHLY TRAINED IN OPERATING PROCEDURES n n USE ONLY KEATING APPROVED BASKETS IN YOUR PASTA SYSTEM NEVER OVERFILL BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR PASTA SYSTEM VESSEL...

Страница 11: ...OIL OUT TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEAT TRANSFER TUBES 5 Turn Pasta System on and bring water and a gentl...

Страница 12: ...mately two seconds The display will show SEt Press the button for the channel to be programmed The display will show the current setting for that channel Use the up or down button to increment or decr...

Страница 13: ...than 15 F 9 44 C off simply loosen three dial plate retaining screws rotate dial plate to match thermometer reading and tighten screws If the thermostat is more than 15 F 9 44 C off then a qualified s...

Страница 14: ...THE OFF POSITION AND CLEAN THE SENSORS THOROUGHLY IF THE PROBLEM STILL OCCURS HAVE THE WATER AUTO FILL SYSTEM CHECKED BY A QUALIFIED SERVICE TECHNICIAN Figure 4 3 Sensor Tube Location V SERVICE DIAGNO...

Страница 15: ...irty runner pilot tube or pilot c Low pilot flame height d Flame switch is faulty e Momentary switch is faulty f Exhaust problems or drafts in kitchen g Delayed ignition a Verify if size of incoming g...

Страница 16: ...System to proper level b Check low water safety shut off system Custom Pasta System vessel boiling over or excessive starch overflow a Product overloaded in Custom Pasta System vessel b Excessive amou...

Страница 17: ...place flame switch Part 004311 Timers counting down in the wrong mode Not minutes and seconds a Reset the timer see instructions on page 9 Water leaking in the rear of the Custom Pasta System a Replac...

Страница 18: ...onnect wires from the board 3 Unscrew mounting screws There are three of them per board 4 Replace the board 5 Reconnect the wires 6 Adjust sensitivity 7 Close the box 8 Seal the box using silicone and...

Страница 19: ...cated inside of the door The model and serial numbers are necessary when ordering ITEM DESCRIPTION QUANTITY PART NUMBER 1 THERMOSTAT 2 031466 2 DIGITAL TIMER S 2 056921 3 TOGGLE SWITCH 1 004501 4 INDI...

Страница 20: ...G LIGHT GREEN SECONDARY BURNER ON 1 009375 5 UNUSED 3 6 DIGITAL TIMER S 2 056921 7 THERMOSTAT 2 031466 8 DIAL PLATE 2 034975 9 THERMOSTAT KNOB 2 004163 10 FLAME SWITCH NOT SHOWN 1 037406 11 LOW WATER...

Страница 21: ...10 RUNNER PILOT ORIFICE HOLDER STRAIGHT 004142 1 1 2 11 RUNNER PILOT 90 ELBOW 1 4 1 8 015746 1 2 2 2 12 RUNNER PILOT 90 ORIFICE HOLDER CM 005742 1 13 RUNNER PILOT SOLENOID ADAPTER 005743 2 1 1 1 RUNNE...

Страница 22: ...016346 1 1 1 29 HI LIMIT CONTROL W RESET ALL 034357 1 1 1 1 30 THERMOSTAT ALL SEE PAGE 18 31 SECONDARY THERMOSTAT ALL SEE PAGE 18 32 BASKET HANGER MOUNTING BLOCK ALL LEFT 004539 1 1 1 1 CENTER 003813...

Страница 23: ...20 PASTA SYSTEM WIRING DIAGRAM...

Страница 24: ...21 GAS PASTA SYSTEM WITH BASKET LIFT WIRING DIAGRAM...

Страница 25: ...PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT DEFECTS E XCLUSIONS The warranties provided by Keating of Chicago Inc do not apply in the following instances 1 Defects arising out of or resulting from...

Страница 26: ...SERIAL NUMBER ______________________________ q FRYER q FILTER SYSTEM q GRIDDLE REMARKS ____________________________________ q TOP SIDE COOKER q HOT PLATE q PASTA PLUS I HAVE READ THE INSTALLATION AND...

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