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" IPS manual gas valve is shipped with each single

Pasta System for field installation. Batteries have a

factory installed manual gas valve for each Pasta

System. The required gas pressure for proper operation

of each Pasta System is 4" water column (WC) for natural

gas and 10” water column (WC) for Propane gas at the

burner manifold. Remove the allen head test plug on the

gas valve and using a manometer to check pressure.

If the inlet gas pressure exceeds 7" WC for natural

gas and 11" WC for Propane, an in-line pressure

regulator is required. In-line pressure regulators are

not supplied by Keating. They are to be provided

and installed by others as directed by local codes.

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NOTE:

If more than one gas Pasta System is on the

same supply line, you may require a larger line. Consult

your local gas company to assure adequate volume and

pressure. Refer to serial plate for proper gas

requirements for your particular model.

ELECTRICAL

CONNECTION

The Keating Custom Pasta Gas

System is equipped with a 9'

neoprene covered, 3 wire electrical

cord with a three-pronged grounded

plug for protection against electrical

shock. This plug must be placed into a

120V properly grounded

three-pronged outlet (NEMA 5-15 or

5-20). For proper grounding

procedures see local codes or, in the

absence of local codes, the current National Electrical

Code ANSI/NFPA 70 or Canadian Electrical Code CAN

22.2 as applicable.

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NOTE:

The electrical wiring diagram for the Pasta

System is attached to the inside of the Pasta System

door and in Section VIII of this manual.

DO NOT CUT OR REMOVE THE GROUNDING

PRONG FROM THIS PLUG.

GAS LEAK TESTING

Prior to lighting your Pasta System:
1. Make sure all thermostats, switches and safety

valves are in the “OFF” position.

2. Turn main supply gas cock (Item 18, page 17) to

the “ON” position.

3. Have your plumber or gas company check for leaks

with a soap solution or sniffer. (NEVER check with

an open flame)

4. Have your plumber or gas company representative

light the constant pilot. (Not necessary if your Pasta

System has an optional spark ignitor.)

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NOTE:

It is estimated that half of all service calls

made on Keating Pasta Gas Systems result from an

inadequate gas supply. During installation, have a gas

company representative make certain that the Pasta

System is receiving adequate gas pressure and

volume.

PROPANE GAS MAY EVENTUALLY LOSE ITS ODOR

AND PRECAUTIONS SHOULD BE TAKEN TO

ASSURE THAT IT IS NOT PRESENT EVEN THOUGH

YOU DO NOT DETECT AN ODOR. IF THERE IS ANY

DOUBT, YOU SHOULD CALL YOUR LOCAL

PROPANE GAS SUPPLIER FOR ASSISTANCE.

CHECK GAS SUPPLY

PRESSURE

Special attention should be given to the supply pressure

and gas flow pressure at the supply connection to the

Pasta System. The nominal gas should be 4" WC for

natural gas and 10" WC for propane gas.
If the supply pressure is lower or higher than the rated

(nominal) pressure, then the reason should be

investigated and the gas supplier contacted.
If the supply is lower than 2 

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" WC or higher than 6" WC

for natural gas or lower then 9” WC or higher than 12" WC

for propane gas, then the Pasta System should be shut

down and a service company or supplier notified. No

adjustments should be made and the Pasta System

should not be operated.
1. Turn off main gas supply valve.
2. Remove pressure measuring stud screw located at

the “out-flow” (closest to gas burner) of the gas

valve and attach a manometer.

3. Remove cover screw from the gas value pressure

adjustment valve.

4. Open main gas supply valve and start Pasta

System according to instructions with the

thermostat set at 190°F(87.8°C).

5. Once the Pasta System is in operation, adjust

pressure valve to 4" WC for natural gas and 10” WC

for propane gas.

6. Turn Pasta System off, close main gas supply

valve, remove manometer and tighten cover screw

into pressure measuring stud.

SPECIAL NOTICES

The Pasta System should be operated only in an area that

has good air circulation.
The Pasta System must be installed under an electrically

powered ventilating hood.
The operator should be properly trained to the functioning

of the Pasta System.
This instruction manual should be supplied the the operator.

WARNING

WARNING

WARNING

Plug into a properly

grounded three-prong 

receptacle.

Содержание Custom Pasta Gas System 0107

Страница 1: ...NEW PERSONNEL 1 800 KEATING www keatingofchicago com ON OFF 100 220 OFF 200 12 0 140 160 18 0 100 220 OFF 200 12 0 140 160 18 0 PILOT TO LITE 30 SEC HOLD MUST BE ON FOR PILOT OFF ON MAIN POWER T3 T2...

Страница 2: ...right to change specifications at any time NOTICE NOTICE IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SER...

Страница 3: ...6 SECTION III OPERATING THE PASTA SYSTEM Filling 6 Lighting 6 Indicating Lights 7 Cooking 7 Shutdown 7 Draining 7 8 Cleaning 8 Electronic Timers 8 9 SECTION IV MAINTENANCE Warranty Repairs 9 Preventiv...

Страница 4: ...r when the timer button is pressed and raises the baskets when the cooking cycle is complete Split baskets are required for these models SAFETY PRECAUTIONS THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR...

Страница 5: ...entrations that would pose a significant risk to the consumer when the equipment is installed operated and maintained as follows l Installed in accordance with all local codes or in the absence of loc...

Страница 6: ...han 6 from any combustible material When placed under an exhaust hood with a fire retardant system it must comply with ANSI UL 507 Latest Edition and ANSI NFPA 96 Latest Edition No frame or restrictio...

Страница 7: ...ST BE USED n n BEFORE OPERATING THIS PASTA SYSTEM CHECK PIPE JOINTS FOR LEAKS BY USING A SOAP AND WATER SOLUTION OR SNIFFER ONLY DO NOT USE AN OPEN FLAME Figure 2 3 Main Gas and Water Supply Connectio...

Страница 8: ...cessary if your Pasta System has an optional spark ignitor NOTE It is estimated that half of all service calls made on Keating Pasta Gas Systems result from an inadequate gas supply During installatio...

Страница 9: ...hose must be used to avoid leaking when the Pasta System is moved for cleaning If during operation the boil is killed when water automatically enters the Pasta System turn the water pressure down unt...

Страница 10: ...WHO HAVE BEEN THOROUGHLY TRAINED IN OPERATING PROCEDURES n n USE ONLY KEATING APPROVED BASKETS IN YOUR PASTA SYSTEM NEVER OVERFILL BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR PASTA SYSTEM VESSEL...

Страница 11: ...OIL OUT TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEAT TRANSFER TUBES 5 Turn Pasta System on and bring water and a gentl...

Страница 12: ...mately two seconds The display will show SEt Press the button for the channel to be programmed The display will show the current setting for that channel Use the up or down button to increment or decr...

Страница 13: ...than 15 F 9 44 C off simply loosen three dial plate retaining screws rotate dial plate to match thermometer reading and tighten screws If the thermostat is more than 15 F 9 44 C off then a qualified s...

Страница 14: ...THE OFF POSITION AND CLEAN THE SENSORS THOROUGHLY IF THE PROBLEM STILL OCCURS HAVE THE WATER AUTO FILL SYSTEM CHECKED BY A QUALIFIED SERVICE TECHNICIAN Figure 4 3 Sensor Tube Location V SERVICE DIAGNO...

Страница 15: ...irty runner pilot tube or pilot c Low pilot flame height d Flame switch is faulty e Momentary switch is faulty f Exhaust problems or drafts in kitchen g Delayed ignition a Verify if size of incoming g...

Страница 16: ...System to proper level b Check low water safety shut off system Custom Pasta System vessel boiling over or excessive starch overflow a Product overloaded in Custom Pasta System vessel b Excessive amou...

Страница 17: ...place flame switch Part 004311 Timers counting down in the wrong mode Not minutes and seconds a Reset the timer see instructions on page 9 Water leaking in the rear of the Custom Pasta System a Replac...

Страница 18: ...onnect wires from the board 3 Unscrew mounting screws There are three of them per board 4 Replace the board 5 Reconnect the wires 6 Adjust sensitivity 7 Close the box 8 Seal the box using silicone and...

Страница 19: ...cated inside of the door The model and serial numbers are necessary when ordering ITEM DESCRIPTION QUANTITY PART NUMBER 1 THERMOSTAT 2 031466 2 DIGITAL TIMER S 2 056921 3 TOGGLE SWITCH 1 004501 4 INDI...

Страница 20: ...G LIGHT GREEN SECONDARY BURNER ON 1 009375 5 UNUSED 3 6 DIGITAL TIMER S 2 056921 7 THERMOSTAT 2 031466 8 DIAL PLATE 2 034975 9 THERMOSTAT KNOB 2 004163 10 FLAME SWITCH NOT SHOWN 1 037406 11 LOW WATER...

Страница 21: ...10 RUNNER PILOT ORIFICE HOLDER STRAIGHT 004142 1 1 2 11 RUNNER PILOT 90 ELBOW 1 4 1 8 015746 1 2 2 2 12 RUNNER PILOT 90 ORIFICE HOLDER CM 005742 1 13 RUNNER PILOT SOLENOID ADAPTER 005743 2 1 1 1 RUNNE...

Страница 22: ...016346 1 1 1 29 HI LIMIT CONTROL W RESET ALL 034357 1 1 1 1 30 THERMOSTAT ALL SEE PAGE 18 31 SECONDARY THERMOSTAT ALL SEE PAGE 18 32 BASKET HANGER MOUNTING BLOCK ALL LEFT 004539 1 1 1 1 CENTER 003813...

Страница 23: ...20 PASTA SYSTEM WIRING DIAGRAM...

Страница 24: ...21 GAS PASTA SYSTEM WITH BASKET LIFT WIRING DIAGRAM...

Страница 25: ...PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT DEFECTS E XCLUSIONS The warranties provided by Keating of Chicago Inc do not apply in the following instances 1 Defects arising out of or resulting from...

Страница 26: ...SERIAL NUMBER ______________________________ q FRYER q FILTER SYSTEM q GRIDDLE REMARKS ____________________________________ q TOP SIDE COOKER q HOT PLATE q PASTA PLUS I HAVE READ THE INSTALLATION AND...

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