background image

in the tube on the right side of the overflow deck. The

upper sensor controls the water level and the lower

sensor controls the low water safety shut-off system.

Once the water On/Off switch is turned on, the blue light

will come on and start to fill until the water level reaches

the upper sensor. The burners will not come on until the

water level reaches the lower sensor, preventing the

Pasta System from being damaged if there is little or no

water in it. Both sensors must be cleaned with the

sensor brush (like the one provided) on an hourly basis

or whenever starch foams up to maintain the proper

water level. Sensors must be cleaned more often in

areas with hard water, in installations with softened

water (due to the salt in the water) or when oil or salt is

placed in the water for cooking.
The brush must be checked on a regular basis and

replaced whenever it starts to wear. Replacement

brushes can be ordered under part number 009297.

Do not store the sensor brush in the sensor tube as

it could contact the sensors, which could allow the

water level to drop below the heat tubes and

damage the Pasta System.

Using a worn brush could damage the sensors.

¥

¥

NOTE: 

Water level problems caused by the sensors

not being cleaned adequately will not be covered under

warranty.

WHEN THE WATER LEVEL FALLS BELOW THE

LOWER SENSOR THE BURNERS WILL SHUT OFF.

IF THEY STAY ON, TURN THE MAIN POWER

ON/OFF SWITCH TO THE “OFF” POSITION AND

CLEAN THE SENSORS THOROUGHLY. IF THE

PROBLEM STILL OCCURS, HAVE THE WATER

AUTO-FILL SYSTEM CHECKED BY A QUALIFIED

SERVICE TECHNICIAN.

Figure 4-3
Sensor Tube Location

V SERVICE DIAGNOSIS

l

The burners when on will produce clear blue flames

directed at the inside walls of the heat transfer tubes.

The radiant’s fins, located towards the rear of each

transfer tube, will glow bright red, helping to ensure

optimum heat distribution into the Pasta System

vessel. All radiants should be pushed to the rear and

then pulled gently forward (until their retaining clips

engage the rear of the tubes) for optimum heat

distribution.

l

On constant pilot models, the pilot light will be

between 

3

/

8

" to 

1

/

2

" high and will use about 180 BTU’s

of gas per hour.

l

The runner pilot tube is used to ignite the burners.

Flames from the tube should be clear blue and

between 

3

/

8

" to 

1

/

2

" high spread across the entire tube.

The burners will ignite almost instantly after the

thermostat calls for heat.

A. Water Fill and Safety Shut-Off Circuit Board and

Sensor Check

When properly maintained, the Automatic Water Fill and

Low Water Safety Shut-off Systems maintain the water

at the proper level and prevent the burners from coming

on if the water level is too low.

¥

¥

NOTE: 

Hard water, excessive starch and salt in water

may cause water to not fill. Oil in water may cause water

to not stop filling.

B. Trouble shooting

The following trouble shooting charts are only to be

used as a guide to qualified service personnel. See

pages 12-15. Keating recommends that you use a

qualified service company. 

WARNING

CAUTION

CAUTION

11

Содержание Custom Pasta Gas System 0107

Страница 1: ...NEW PERSONNEL 1 800 KEATING www keatingofchicago com ON OFF 100 220 OFF 200 12 0 140 160 18 0 100 220 OFF 200 12 0 140 160 18 0 PILOT TO LITE 30 SEC HOLD MUST BE ON FOR PILOT OFF ON MAIN POWER T3 T2...

Страница 2: ...right to change specifications at any time NOTICE NOTICE IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SER...

Страница 3: ...6 SECTION III OPERATING THE PASTA SYSTEM Filling 6 Lighting 6 Indicating Lights 7 Cooking 7 Shutdown 7 Draining 7 8 Cleaning 8 Electronic Timers 8 9 SECTION IV MAINTENANCE Warranty Repairs 9 Preventiv...

Страница 4: ...r when the timer button is pressed and raises the baskets when the cooking cycle is complete Split baskets are required for these models SAFETY PRECAUTIONS THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR...

Страница 5: ...entrations that would pose a significant risk to the consumer when the equipment is installed operated and maintained as follows l Installed in accordance with all local codes or in the absence of loc...

Страница 6: ...han 6 from any combustible material When placed under an exhaust hood with a fire retardant system it must comply with ANSI UL 507 Latest Edition and ANSI NFPA 96 Latest Edition No frame or restrictio...

Страница 7: ...ST BE USED n n BEFORE OPERATING THIS PASTA SYSTEM CHECK PIPE JOINTS FOR LEAKS BY USING A SOAP AND WATER SOLUTION OR SNIFFER ONLY DO NOT USE AN OPEN FLAME Figure 2 3 Main Gas and Water Supply Connectio...

Страница 8: ...cessary if your Pasta System has an optional spark ignitor NOTE It is estimated that half of all service calls made on Keating Pasta Gas Systems result from an inadequate gas supply During installatio...

Страница 9: ...hose must be used to avoid leaking when the Pasta System is moved for cleaning If during operation the boil is killed when water automatically enters the Pasta System turn the water pressure down unt...

Страница 10: ...WHO HAVE BEEN THOROUGHLY TRAINED IN OPERATING PROCEDURES n n USE ONLY KEATING APPROVED BASKETS IN YOUR PASTA SYSTEM NEVER OVERFILL BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR PASTA SYSTEM VESSEL...

Страница 11: ...OIL OUT TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEAT TRANSFER TUBES 5 Turn Pasta System on and bring water and a gentl...

Страница 12: ...mately two seconds The display will show SEt Press the button for the channel to be programmed The display will show the current setting for that channel Use the up or down button to increment or decr...

Страница 13: ...than 15 F 9 44 C off simply loosen three dial plate retaining screws rotate dial plate to match thermometer reading and tighten screws If the thermostat is more than 15 F 9 44 C off then a qualified s...

Страница 14: ...THE OFF POSITION AND CLEAN THE SENSORS THOROUGHLY IF THE PROBLEM STILL OCCURS HAVE THE WATER AUTO FILL SYSTEM CHECKED BY A QUALIFIED SERVICE TECHNICIAN Figure 4 3 Sensor Tube Location V SERVICE DIAGNO...

Страница 15: ...irty runner pilot tube or pilot c Low pilot flame height d Flame switch is faulty e Momentary switch is faulty f Exhaust problems or drafts in kitchen g Delayed ignition a Verify if size of incoming g...

Страница 16: ...System to proper level b Check low water safety shut off system Custom Pasta System vessel boiling over or excessive starch overflow a Product overloaded in Custom Pasta System vessel b Excessive amou...

Страница 17: ...place flame switch Part 004311 Timers counting down in the wrong mode Not minutes and seconds a Reset the timer see instructions on page 9 Water leaking in the rear of the Custom Pasta System a Replac...

Страница 18: ...onnect wires from the board 3 Unscrew mounting screws There are three of them per board 4 Replace the board 5 Reconnect the wires 6 Adjust sensitivity 7 Close the box 8 Seal the box using silicone and...

Страница 19: ...cated inside of the door The model and serial numbers are necessary when ordering ITEM DESCRIPTION QUANTITY PART NUMBER 1 THERMOSTAT 2 031466 2 DIGITAL TIMER S 2 056921 3 TOGGLE SWITCH 1 004501 4 INDI...

Страница 20: ...G LIGHT GREEN SECONDARY BURNER ON 1 009375 5 UNUSED 3 6 DIGITAL TIMER S 2 056921 7 THERMOSTAT 2 031466 8 DIAL PLATE 2 034975 9 THERMOSTAT KNOB 2 004163 10 FLAME SWITCH NOT SHOWN 1 037406 11 LOW WATER...

Страница 21: ...10 RUNNER PILOT ORIFICE HOLDER STRAIGHT 004142 1 1 2 11 RUNNER PILOT 90 ELBOW 1 4 1 8 015746 1 2 2 2 12 RUNNER PILOT 90 ORIFICE HOLDER CM 005742 1 13 RUNNER PILOT SOLENOID ADAPTER 005743 2 1 1 1 RUNNE...

Страница 22: ...016346 1 1 1 29 HI LIMIT CONTROL W RESET ALL 034357 1 1 1 1 30 THERMOSTAT ALL SEE PAGE 18 31 SECONDARY THERMOSTAT ALL SEE PAGE 18 32 BASKET HANGER MOUNTING BLOCK ALL LEFT 004539 1 1 1 1 CENTER 003813...

Страница 23: ...20 PASTA SYSTEM WIRING DIAGRAM...

Страница 24: ...21 GAS PASTA SYSTEM WITH BASKET LIFT WIRING DIAGRAM...

Страница 25: ...PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT DEFECTS E XCLUSIONS The warranties provided by Keating of Chicago Inc do not apply in the following instances 1 Defects arising out of or resulting from...

Страница 26: ...SERIAL NUMBER ______________________________ q FRYER q FILTER SYSTEM q GRIDDLE REMARKS ____________________________________ q TOP SIDE COOKER q HOT PLATE q PASTA PLUS I HAVE READ THE INSTALLATION AND...

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