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139919 GI 545 DV and DV MV 5/19

1/2”

13mm

AIR SPACE -

DO NOT RESTRICT

5.0 Installation Requirements

This insert can be installed in most solid fuel burning

fireplaces of either masonry construction or a

prefabricated factory built fireplace.

Prior to any installation, the existing chimney

flue must be thoroughly cleaned and given a NFPA

211, Level II inspection by a qualified chimney sweep

or fireplace service person.

Do not install this appliance into a chimney that

is damaged or contains combustible construction

materials. Any repairs must be made prior to

installing the insert. The chimney and fireplace

must be in good working order. Chimney clean-

outs must be accessible and fit properly. If you

are unsure of the condition of your fireplace and

chimney, contact a professional fireplace technician

or your local authorized Jøtul dealer for professional

assistance.

Figure 5.1. Firebox dimensions.

Leveling Note:

This appliance is equipped with

four leveling bolts; the front

two are adjusted from inside

the firebox, and the rear bolts

are adjusted by tipping the

firebox and unscrewing them

from the base.
Also note that use of the

leveling bolts will affect

required minimum clearance

to combustible top trim and

mantle construction. See the

figures and tables on pages 8

and 9.

DO NOT REMOVE BRICKS OR MORTAR FROM

THE FIREPLACE OR CHIMNEY STRUCTURE. However,

masonry or steel may be removed from the

smoke shelf and adjacent damper frame area

to accommodate installation of a chimney liner,

provided that their removal will not weaken the

structure of the fireplace or chimney, and will not

reduce protection for combustible materials.

If the existing fireplace has been modified to

accommodate installation, use anchors or masonry

nails to attach the metal Fireplace Conversion

Notice Plate to the back wall of the masonry

fireplace firebox where it will be readily seen should

the insert be removed.

THIS APPLIANCE MUST NOT BE CONNECTED TO A

CHIMNEY OR FLUE SERVING ANY OTHER APPLIANCE

OF ANY KIND. All venting components must be

installed in accordance with the terms of their

listing and manufacturer’s instructions. Refer to

the pipe manufacturer’s instructions for proper pipe

clearances.

Содержание GI 545 DV MV

Страница 1: ...lier In the Commonwealth of Massachusetts a carbon monoxide CO detector shall be installed in the same room as the appliance WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury death or property damage Thisappliancemaybeinstalledinanaftermarket permanentlylocated manufacturedhomeor mobilehome wherenotprohibitedbylocalcodes Thisapplianceisonlyfo...

Страница 2: ...is included with this appliance however an additional T Handle valve may be required in Massachusetts Sediment trap if required by code Tee joint Pipe wrench Pipe sealant 10 mm open end wrench 1 2 7 16 open end wrench Phillips head screwdriver Flat head screwdriver 1 4 nut driver Work Gloves Safety glasses Torx T 20 screwdriver Tin snips Glass Frame Latch Tool included with appliance Retain and st...

Страница 3: ... shipping crate and fireplace for damage and immediately contact the dealer if any is found 2 The Log Set and optional Blower are shipped separately from the firebox Do not install these untill directed in these instructions A Miscellaneous Hardware Kit is packed within the firebox crate with this manual Confirm these contents Fuel Conversion Kit LP Fireplace Conversion Notice Plate Rock Wool Embe...

Страница 4: ...udes Canadian energy performance verified Conforms to CAN CSA P 4 1 15 Energy Peformance Standard for Fireplace Efficiency by ETL Intertek Arlington Heights Illinois Four sided Trimmable Backer Plate Matte Black Paint 46 W x 34 H 116 8 x 86 4 cm 158110 5 625 14 3 cm Four sided Backer Plate Cast Iron or Steel Surround Overlay Three sided Overlay Backer Plate Matte Black Paint Overlay Backer Frame 4...

Страница 5: ...placement of the glass should be done by a licensed or qualified service person Only remove glass for routine service Always handle glass carefully 7 Notify your insurance company before proceeding with installation of this fireplace 8 It is normal that burner ignition and extinction be accompanied by a muffled woof or thud noise Discontinue use and call a qualified service technician if these fun...

Страница 6: ...iance n Clothing or other flammable materials should not be placed on or near the fireplace n Never allow anyone to use the fireplace if they are unfamiliar with its operation n NEVER store or use gasoline or any other flammable vapors or liquids in the vicinity of the fireplace n Never burn any solid materials wood cardboard paper coal etc in this gas fireplace Use with natural gas or propane fue...

Страница 7: ...rom inside the firebox and the rear bolts are adjusted by tipping the firebox and unscrewing them from the base Also note that use of the leveling bolts will affect required minimum clearance to combustible top trim and mantle construction See the figures and tables on pages 8 and 9 DO NOT REMOVE BRICKS OR MORTAR FROM THE FIREPLACE OR CHIMNEY STRUCTURE However masonry or steel may be removed from ...

Страница 8: ...acker Plate 46 W x 34 H 158110 4 Sided Trimmable Backer Plate 46 W x 34 H Trimmable plate is intended for flush faced fireplace installations Figure 5 3 Hearth Trim and Wall clearances 5 3 Hearth Protection Hearth protection in front of the GI 545 DV MV must be composed of masonry material extending at least 3 1 8 10 5 cm to each side of the fireplace opening and 12 30 5 cm forward from the firepl...

Страница 9: ...Forward hearth protection may be reduced by two inches 5 08 cm for every inch of fireplace floor elevation Fig 5 4 5 4 Mantel and Ceiling Clearances Measure clearances from the finished floor of the fireplace opening See fig 5 5 Mantel Projection Clearance from Hearth A 12 30 5 cm 39 3 4 1010 cm B 10 25 4 cm 39 1 8 99 cm C 8 20 3 cm 38 1 2 97 8 cm D 6 15 2 cm 37 7 8 95 6 cm E 4 10 2 cm 37 1 4 94 6...

Страница 10: ...ll vent components must be installed in accordance with the terms of their listing and manufacturer s instructions See the Appendix on page 32 for a listing of approved vent manufacturers The minimum height of termination cap from the top of the unit shall be no less than 10 ft 3 05 m and the maximum height shall be no more than 35 ft 10 67 m See figures 6 1 6 2 Steep roofs nearby trees or predomi...

Страница 11: ... 9 Remove the Vent Adaptor from the unit by pushing it to the rear Connect both ducts to the appropriate collars 10 Position the insert without Backer Plate half way inside the fireplace and start the Vent Adaptor onto the top of the firebox As you face the front of the insert the Intake collar is on the left and the Exhaust is on the right 11 Secure the ducts to the appropriate collars on the Ven...

Страница 12: ...UNDER THE ANSI Z21 88 1999 CSA 2 33 M04 TEST METHODS AND RESULTING ITS WHI PRODUCT CERTIFICATION THE CODE AUTHORITY HAVING JURISDICTION MUST BE CONSULTED PRIOR TO PROCEEDING WITH THIS INSTALLATION METHOD Figure 6 2 Venting through prefabricated fireplace chimney Listed Flexible Gas Liners Max Height 35 ft Min Height 10 ft Listed Direct Vent Standard or High wind Termination Cap Minimum UL 127 List...

Страница 13: ... to the back of the fireplace if appropriate 9 Backer Plates or the Cast Iron Overlay panel must not block or seal any ventilation openings on the prefabricated fireplace WARNING FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY 6 3 Vent Connection Wear Safety Glove...

Страница 14: ...HUSETTS IN COMPLIANCE WITH CODE 248 CMR Figure 7 1 External gas connection components 7 Fireplace Assembly Before beginning final assembly push the insert partially into the fireplace and adjust the leveling bolts located at each corner as appropriate to achieve a level and plumb installation Complete assembly procedures 1 5 before placing the insert within the firepace 1 Gas Connection and Leak T...

Страница 15: ...ct gas pressure include Insufficient gas pressure Small pilot flame which can result in poor pilot rectification and or frequent burner outages Little variation in flame picture between HI and LO regulator settings Insufficient gas to support more than one appliance causing nuisance outages or gas surges Excessive gas pressure Permanent damage to valve causing complete appliance shut down Too larg...

Страница 16: ...he floor while pulling the assembly forward Remove it from the firebox and set it out of the way 4 CHANGE THE BURNER INJECTOR Use a 1 2 or 13 mm open end wrench or deep well socket to remove the original burner injector from the brass fitting at the rear of the firebox See fig 7 4 Install the injector from the conversion kit and tighten it securely 5 CHANGE THE INTEGRATED DUAL FUEL PILOT ORIFICE U...

Страница 17: ... Fuel Conversion Components Air Shutter Handle Air Shutter Lock Nut A B Regulator Piezo Ignitor Valve Control Knob Burner Control Apply small label valve Remove black gasket Regulator Tower NATURAL GAS PROPANE Pilot Head Orifice Lever Figure 7 4 Burner and injector removal Pilot Assembly Shutter Hood Injector Burner Assembly ...

Страница 18: ...all thermostat control 2 Light the pilot following the instructions found in this manual and on the appliance rating plate When the pilot is lit the burner will respond to calls for heat either thermostatically or by remote transmitter 7 4 2 Wall Thermostat Use only a 750 millivolt DC two wire circuit wall thermostat Follow the manufacturerer s installation instructions Use a minimum 16 gauge wire...

Страница 19: ...GERPRINT STAINS SKIN OIL RESIDUE WILL BE DIFFICULT TO REMOVE FROM THE GLASS SURFACES IMPORTANT INSTALL EACH GLASS PANEL ORIENTED WITH THE TEXTURED SIDE FACING AGAINST THE FIREBOX WALLS 2 install the Rear Panel all kits The panel simply rests on the rear burner skirt flat against the back of the firebox The side panels will lock the rear panel in place as they are installed Fig 7 9 1 Open the Side ...

Страница 20: ...V MVTraditional Log Set 158099 1 Left Rear Log 226418 2 Right Rear Log 226419 3 Left Burner Log 226420 4 Left Cross Log 226421 5 Right Burner Log 226422 6 Right Cross Log 226423 7 Left Small Log 226424 8 Right Small Log 226425 Fig 7 11 5 5 6 6 1 1 2 2 3 3 4 7 6 8 Figure 7 13 Engage Rear Log 2 with the 2 pins indIcated in fig 7 12 on Rear Log 1 and the burner skirt 2 Log 3 PINS Figure 7 14 Engage t...

Страница 21: ...R CARRY OVER PORTS PILOT PORTS Figure 7 18 Engage holes in underside of Small Right Log 7 with the pins on log 6 and at the rear of the burner plate in fig 17 Figure 7 19 Engage the hole in Small Left Log 8 with the pin on Rear Log 1 oriented as shown above Spread Burner Embers in one even layer over the burner being careful avoid obstucting the pilot and burner carry over ports shown in Fig 7 20 ...

Страница 22: ...bag to simulate glowing embers 5 5 6 6 1 1 2 2 3 3 4 Figure 7 21 Figure 7 22 Engage the Rear Log 1 with the two steel pegs located on rear burner skirt 3 Log 4 PINS 2 2 Log 3 PIN 1 Log 2 PINS Figure 7 26 Engage the underside of Right Top Log 5 with Pin 5 indicated in fig 7 25 as well as the matching seat on Log 1 5 5 GI 545 DV MV Beach Fire Log Set 158100 1 Rear Log 226487 2 Right Burner Log 22648...

Страница 23: ...r Rock 3 underneath right side of log four in front of the left burner opening with the engraved number facing inward Figure 7 31 Place Right Burner Log Rock 4 underneath right side of log two in front of the burner s right most opening with engraved number facing inward Figure 7 33 Place Burner Embers in one even layer over steel burner be careful not to block pilot area Figure 7 32 Place left Sk...

Страница 24: ...ure 7 35 Backer Plate hooks A engage slots B from behind The front Overlay engages with slots C from the front IMPORTANT DO NOT PLACE THE INSERT IN THE FINAL POSITION UNTIL THE BACKER PLATE IS INSTALLED THE FIREBOX MUST BE SET OUT OF THE FIREPLACE ENOUGH TO INSTALL THE BACKERPLATE COMPLETE THE GAS VENT CONNECTION AND FUEL CONVERSION BEFORE INSTALLING THE BACKER PLATE 7 8 Backer Plate Installation ...

Страница 25: ...tabs back to allow air circulation behind the Overlay See detail WARNING See Fig 7 36 A MINIMUM 1 2 13 mm AIR SPACE MUST BE MAINTAINED BETWEEN THE FRONT OVERLAY ASSEMBLY AND THE BACKER PLATE OR FIREPLACE FACE THIS AIR SPACE IS AUTOMATICALLY MAINTAINED BY THE BACKER PLATE HOOKS WHICH ACT AS STAND OFFS IF A BACKER PLATE IS NOT USED THE AIR SPACE MUST BE CREATED BY BENDING BACK THE TWO STEEL TABS ON ...

Страница 26: ... TO OPERATE THIS APPLIANCE DO NOT ALLOW ANYONE TO OPERATE THIS APPLIANCE WHO HAS NOT READ AND UNDERSTOOD THESE INSTRUCTIONS KEEP THE REMOTE CONTROL TRANSMITTER WHERE CHILDREN CANNOT REACH IT n During the first few hours of operation it is common to detect some smoke and odor resulting from the high temperature paint curing This condition is temporary and may be alleviated by opening windows and us...

Страница 27: ...actory flame picture is achieved Insufficient combustion air will promote inefficient combustion resulting in very long yellow flames and soot Sooting produces black deposits on the logs on the firebox walls and potentially on the flue termination cap Very blue transparent or weak anemic flames are indications of too much air which although efficient are not very attractive Generally propane fuel ...

Страница 28: ...eplace insert contact your Jøtul Authorized Dealer for assistance KEEP THIS MANUAL FOR REFERENCE AND MAKE IT AVAILABLE TO ANYONE USING OR SERVICING THE INSERT This appliance and venting system should be inspected before use and at least annually by a qualified service technician 9 1 General Cleaning Vacuum the controls area under the firebox at least monthly or more frequently if pet hair is in th...

Страница 29: ...steel tabs that secure the glass panel at the corners of the frame 4 Install the new glass panel and gasket in the glass frame and secure with the steel tabs Do not over tighten the tabs as that could break the glass ALWAYSUSEJØTUL AUTHORIZEDPARTS NEVERSUBSTITUTE PARTS FROM OTHER SOURCES See fig 10 1 page 31 WARNING OBSERVE CAUTION NEAR THE GLASS THE GLASS PANEL MAY SHATTER IF STRUCK WITH AN OBJEC...

Страница 30: ... DV MV 5 19 3 2 1 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 8 6 18 19 20 21 22 22 23 24 25 26 8 27 28 29 30 31 32 33 34 35 8 36 37 38 39 40 41 42 8 42 43 8 44 45 46 47 8 8 8 48 49 50 8 8 50 8 2 8 8 8 8 6 6 51 52 53 54 55 56 57 58 59 60 52 61 6 6 10 0 Illustrated Part List ...

Страница 31: ...x8 M S Zinc 32 117922 Nut Hex M4 DIN 934 PLAIN 33 129698 Support Control Panel 34 226413 Gasket Spud Plate No Part No Description No Part No Description 35 226366 Spud Plate 36 129670 Gasket Pilot Assembly 37 226428 Pilot Spacer 940 38 226417 Pilot Ass y NG LP 820 Valve PSE 39 118218 Screw HWH SMA 8 x 1 5 SL Zinc 40 222280 Gasket Drop In Orifice Holder 41 223231 Orifice Holder Drop In Assembly 42 ...

Страница 32: ...esident George Bush Hwy Suite 330 Richardson TX 75080 1139 800 992 8368 American Metal Products Amerivent 8601 Hacks Cross Rd Olive Branch MS 38654 800 423 4270 Security Chimneys International Limited 2125 Monterey Laval Québec Canada H7L 3T6 450 973 9999 Metal Fab Inc P O Box 1138 Wichita KS 67201 316 943 2351 Industrial Chimney Corp Excel Direct Vent 400 J F Kennedy St Jerome Quebec Canada J7Y 4...

Страница 33: ...nearest authorized Jøtul dealer who will process a warranty claim IN ORDER TO QUALIFY FOR WARRANTY COVERAGE JØTUL MUST RECEIVE NOTICE OF A POSSIBLE DEFECT WITHIN SIXTY 60 DAYS OF THE DATE THE DEFECT IS FIRST DISCOVERED OR REASONABLY COULD HAVE BEEN DISCOVERED This warranty is given by Jøtul North America Inc 55 Hutcherson Drive Gorham Maine 04038 USA Effective January 1 2019 This warranty policy a...

Страница 34: ...34 139919_GI 545 DV and DV MV 5 19 ...

Страница 35: ...annot be reached call the fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand do not try to repair it Call a qualified technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the ...

Страница 36: ...rial number in the space below You may also wish to attach your purchase receipt to this manual for future reference MODEL Jøtul GI 545 DV _____ Jøtul GI 545 DV MV _____ SERIAL NUMBER _____________________________________ DATE OF PURCHASE __________________________________ AUTHORIZED DEALER _________________________________ ADDRESS __________________________________________ PHONE _________________...

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