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FRICK

®

 QUANTUM

™ 

HD VILTER

®

 RETROFIT

INSTALLATION INSTRUCTIONS

090.040-I02 (AUG 2014)

page 11

Do not drill into an electronic control panel to locate conduit 
connections. You are probably not entering the panel where 
the manufacturer would like you to since most manufactur-
ers recommend or provide prepunched conduit connections.  
You may also be negating the NEMA rating of the enclosure. 
Drilling can cause metal filings to land on the electronics and 
create a short circuit when powered is applied. If you must 
drill the panel, take the following precautions: 

  First, call the panel manufacturer before drilling into the 

panel to be sure you are entering the panel at the right 
place. 

  Take measures to avoid ESD (electrostatic discharge) to 

the electronics as you prep the inside of the Electronic 
control panel. This can be done by employing an antistatic 
wrist band and mat connected to ground. 

  Cover  the  electronics  with  plastic  and  secure  it  with 

masking or electrical tape. 

  Place masking tape or duct tape on the inside of the panel 

where you are going to drill. The tape will catch most of 
the filings. 

  Clean all of the remaining filings from the panel before 

removing the protective plastic. 

When  routing  conduit  to  the  top  of  an  electronic  control 
panel, condensation must be taken into consideration. Water 
can condense in the conduit and run into the panel causing 
catastrophic failure. Route the conduit to the sides or bottom 
of the panel and use a conduit drain. If the conduit must be 
routed to the top of the panel, use a sealable conduit fitting 
which  is  poured  with  a  sealer  after  the  wires  have  been 
pulled,  terminated,  and  the  control  functions  have  been 
checked. A conduit entering the top of the enclosure must 
have a NEMA-4 hub type fitting between the conduit and 
the enclosure so that if water gets on top of the enclosure 
it cannot run in between the conduit and the enclosure. This 
is extremely important in outdoor applications.

NOTICE

It is simply NEVER a good practice to enter through the 
top of an electronic control panel or starter panel that 
does not already have knockouts provided. If knockouts 
are not provided for this purpose it is obvious this is not 
recommended and could VOID WARRANTY.

 

Never add relays, starters, timers, transformers, etc. in-
side an electronic control panel without first contacting 
the  manufacturer. 

Contact  arcing  and  EMI  emitted  from 

these devices can interfere with the electronics. Relays and 
timers are routinely added to electronic control panels by the 
manufacturer, but the manufacturer knows the acceptable 
device  types  and  proper  placement  in  the  panel  that  will 
keep interference to a minimum. If you need to add these 
devices,  contact  the  manufacturer  for  the  proper  device 
types and placement.   

Never run refrigerant tubing inside an electronic control 
panel. 

If the refrigerant is ammonia, a leak will totally destroy 

the electronics.

If the electronic control panel has a starter built into the 
same panel, be sure to run the higher voltage wires where 
indicated  by  the  manufacturer.

  EMI  from  the  wires  can 

interfere with the electronics if run too close to the circuitry.

Never daisy-chain or parallel-connect power or ground 
wires to electronic control panels.

 Each electronic control 

panel must have its own control power supply and ground 
wires back to the power source (Plant Transformer). Multiple 
electronic control panels on the same power wires create 
current surges in the supply wires, which may cause control-
ler malfunctions. Daisy-chaining ground wires, taking them 
to ground at each device, allows ground loop currents to 
flow between electronic control panels which also causes 
malfunctions. See Figure below.

Figure 9. Electronic Control panel power Supplies

Содержание Frick QUANTUM HD VILTER

Страница 1: ...ck for the latest version of this publication Contents Vilter Retrofit Installation Instructions Frick Quantum HD Retrofit Panels 2 Introduction 2 Instructions 3 Calibration of Temperature Pressure Sensors 6 Calibration of Capacity Volume Slides 6 Installation Of Electronic Equipment Wire Sizing 8 Voltage Source 8 Grounding 9 VFD Applications 9 Conduit 10 Wiring Practices 10 Communications 12 UPS ...

Страница 2: ...ONTROL PANEL These instructions are based on the installer having a fun damental knowledge of refrigeration design and installation Instructions are for conversion to the standard design unit Special package and or control modifications furnished on the existing unit will require deviation from these instructions Contact Frick if you have any questions concerns or prob lems Frick does not take res...

Страница 3: ...eat venting and recovery procedure if neces sary 4 If an oil separator temperature probe well is to be installed drain the oil from the oil separator 5 Take digital photographs of all internal connections of the existing controller to use as a reference when making the connections on the replacement controller Remove the existing panel from the compressor package DO NOT CUT WIRES OR TUBING LINES T...

Страница 4: ... to be replaced with the optical actuators before proceeding The position feedback cable from the capacity and volume slide actuators will be routed back to the QUANTUM HD and through 2 of the 4 holes in the 3 4 strain relief that is provided The capacity slide actuator is the one that is physically higher on the compressor To avoid any incidental damage disconnect the cables for control and signa...

Страница 5: ...12 24 vdc is labeled with the part number and acceptable voltage output range The voltages for the 5 12 24 vdc supplies are as follows 5 vdc range 5 10 5 20 vdc 12 vdc range 12 10 12 20 vdc 24 vdc range 24 2 24 5 vdc The power supplies accept both 120 or 220 VAC input range 100 240 VAC 24 At this point the operating display on the controller should be seen Log in to the controller using a default ...

Страница 6: ...n procedure using the value from the gauge 13 Step to the pre oil filter pressure setting on the Pressure Calibration display Calibration of Capacity Volume Slides Go to Menu Calibration Capacity Volume Once on this screen you can attach the power and signal cables at the optical actuators for the capacity and volume slides The optical actuators used for capacity and volume slide positioning provi...

Страница 7: ... board The red LED will begin flashing at a fast rate 2 Touch the Decrease Volume button on the QUANTUM HD calibration page to drive the volume slide to it s minimum physical position Watching the photo chopper on the actuator control board it will be evident when the volume slide is at the physical stop as the photo chopper will suddenly slow and stop 3 Quickly touch the Decrease Volume button to...

Страница 8: ...pressor package or a Central Control System panel NOTICE It is very important to read the installation instructions thoroughly before beginning the project Make sure you have drawings and instructions with your equipment If not call the manufacturer and request the proper instructions and drawings Every manufacturer of elec tronic equipment should have a knowledgeable staff willing to answer your ...

Страница 9: ... must also be insulated to avoid inadvertent contact at multiple points to ground which could create Ground Loops In many installations that are having electronic control prob lems this essential wire is usually missing is not insulated or improperly sized NEC size ratings are for safety purposes and not necessarily for adequate relaying of noise EMI to earth ground to avoid possible interference ...

Страница 10: ...tage lines in PVC does not reduce these requirements on separation Only running in metal conduit can relieve these requirements Due to the level of EMI that can be induced onto lower voltage lines when running multiple feeders in a trench control power communications analog or signal wiring cannot be run in trenches that house multiple conduits electrical ducts carrying 3 phase power to starters v...

Страница 11: ...e conduit and the enclosure so that if water gets on top of the enclosure it cannot run in between the conduit and the enclosure This is extremely important in outdoor applications NOTICE It is simply NEVER a good practice to enter through the top of an electronic control panel or starter panel that does not already have knockouts provided If knockouts are not provided for this purpose it is obvio...

Страница 12: ...c does not advise nor support the use of uninterrupted power supply systems for use with the Quantum HD panel With a UPS system providing shutdown protection for a Frick Quantum panel the panel may not see the loss of the 3 phase voltage on the motor because the UPS may prevent the motor starter contactor from dropping out With the starter contactor still energized the compressor auxiliary will co...

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