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Telephone: 01604 762881

13.   INTEJAN CIRCULATOR COMMISSIONING

13.1  PREPARATION

 

13.1.1  Ensure that the gas and electrical supplies are OFF.

 

13.1.2  Fill the water circulation system, clear any air locks and check for water soundness, sealing any leaks  

 

 

detected.

 

13.1.3  Refit the sealing panel and secure using the 15 x fixing screws.

NOTE:

  Whilst the sealing panel needs to be fixed in such a manner so as to ensure an air tight seal, care MUST be taken not 

to over tighten the fixing screws.

13.2   LIGHTING  IGNITION AND MAIN BURNERS

 

13.2.1  Turn on the gas supply to the  
 

heater.

 

13.2.2  Set both the “AIR HEATER” and  
 

“WATER HEATER” switches on the  

 

time control unit to the “OFF”  

 

position.

 

13.2.3  Set the thermostat so that it  
 

reaches the maximum stop.

 

13.2.4  Locate the LED status indicator  
 

which can be observed through  

 

the inspection hole located in the  

 

bottom right hand corner of the  

 

control module.

 

13.2.5  Turn on the mains power supply to  
 

the heater

 

13.2.6  Set the “WATER HEATER”  switch  
 

on the time control to “CONT.” and  

 

observe the LED status indicator.

 

13.2.7  Whilst the control module runs  
 

through its diagnostic cycle the  

 

decimal point (DP) in the bottom  

 

right hand corner of the LED  

 

display will flash continuously. 

 

13.2.8  The ignitor will spark for a    
 

maximum period of 60 seconds  

 

during which time the ignition  

 

burner and main burner SHOULD   

 

ignite and the igniter will stop. 

 

13.2.9  When the control module reaches stage 8,

 

 

(indicated by “8” on the LED) power is fed to the

 

 

gas valve and the green LED “ON” light on the indicator panel will illuminate. After a period of approx. 5    

 

seconds, the module will move on to stage 9 (indicated by “9” on the LED).

  

NOTE: Regardless of when the burner ignites during the 60 second period, the LED will continue to    
 

display stage 9. 

 

13.2.10  If, after the 60 second period, the main burner has ignited the LED indicator will show “0” and the green   
 

LED “ON” light on the indicator panel will remain steady.

 

13.2.11  If the main burner fails to ignite, the red LED marked “LOCKOUT” will illuminate on the display panel and  
 

the LED status indicator will display an alphanumeric character relevant the the fault detected.

 

13.2.12  In the event of a lockout and the ignition and main burners failing to ignite, reference should be made to   
 

table 4 in the fault finding section of these instructions in order to establish the fault condition.

 

13.2.13  Test for gas leakage at the supply, multifunctional control, ignition burner and main burner using  

 

 

proprietary detection fluid, sealing any leaks found.

 

13.2.14  Allow the circulator to operate for a minimum of 15 minutes to ensure stability.

 

13.2.15  Reset the thermostat to the desired water temperature. 

 

12.2.16  Set the time control to the desired “on” and “off” periods.

 

13.2.17  Set the “WATER HEATER” switch on the time control to “TIMED”.

FIGURE 10

TYPICAL INTEJAN INDIRECT SYSTEM APPLICATION

Содержание ECONOMAIRE 32

Страница 1: ...k Publication No ZZ 1088 12 April 2010 ECONOMAIRE 32 WARM AIR HEATER with Intejan Water Circulator INSTALLATION COMMISSIONING SERVICING INSTRUCTIONS G C NUMBERS Air Heater 42 416 14 Water Circulator 5...

Страница 2: ...nt for their needs that it is installed commissioned and serviced in accordance with the manufacturer s instructions by competent persons and that it meets the requirements of the appropriate Building...

Страница 3: ...for retro fit to the ECONOMAIRE 32 2 2 The air heater output can be adjusted between 7 3kW 26 4MJ h 25 000 Btu h and 9 4kW 33 8MJ h 32 000 Btu h summer air circulation of unheated air is available by...

Страница 4: ...n existing base duct warm air plenum always ensure that installation is carried out such that the rear left hand corner of the heater is aligned with the rear left hand corner of the base duct so that...

Страница 5: ...t size of return air grilles and ducting is used For heaters on maximum output the return air duct size should not be less than the equivalent of 250mm x 200mm 10 x 8 If flexible duct is used the duct...

Страница 6: ...larly under a balcony or immediately adjacent to a drain pipe 8 2 3 The terminal position must ensure that combustion products cannot enter the building in which the heater is installed or any adjacen...

Страница 7: ...From a vertical drain pipe or soil pipe 150mm H From an internal or external corner Greater than 450mm protrusion 300mm I Above ground roof or balcony level 300mm J From a surface facing the terminal...

Страница 8: ...al Terminal Support Bracket 1 1000 0014980 Terrcotta 7 Lead Pitched Roof Flashing Collar 1 1000 0014890 Anthracite 8 Lead Pitched Roof Flashing Collar 1 1000 0014990 Terracotta 9 Aluminium Flat Roof F...

Страница 9: ...chnical data paragraph 1 3 10 2 An independent gas supply pipe from the meter is to be preferred wherever possible Where this is not possible the pipe must be capable of taking the complete input of t...

Страница 10: ...green LED ON light on the indicator panel will illuminate After a period of approx 5 seconds the module will move on to stage 6 indicated by 6 on the LED NOTE Regardless of when the burner ignites dur...

Страница 11: ...chmark Checklist located on the inside back pages of this document prior to handing over the appliance to the occupier 11 6 SAFETY CHECK In order to check the correct operation of the control module r...

Страница 12: ...maintained you MUST ensure that flow and return pipes into the sealed compartment are sealed with the supplied grommets 12 2 WATER CONNECTIONS NOTE Both flow and return connections are Rp in BSP fema...

Страница 13: ...main burner SHOULD ignite and the igniter will stop 13 2 9 When the control module reaches stage 8 indicated by 8 on the LED power is fed to the gas valve and the green LED ON light on the indicator p...

Страница 14: ...ntrol thermista stat and the SUMMER AIRFLOW switch 14 2 4 That the time control must be reset following a power failure 14 2 5 How to use the circulator thermostat to set the water temperature 14 2 6...

Страница 15: ...nction control remove the relevant burner assembly fixing screws 15 2 7 Break the gas supply at the gas union and remove the gas feed pipe fixing screw 15 2 8 Whilst supporting the assembly carefully...

Страница 16: ...e cover plate screws 15 7 10 Re establish electrical supply 15 7 11 Commission air heater and water circulator as described in the relevant sections above 15 8 TIME CONTROL SWITCH AND LED INDICATOR DA...

Страница 17: ...embly as detailed at paragraph 15 2 15 11 5 Remove the multifunctional control for the water circulator IF FITTED 15 11 6 Release the 4 x screws securing the combustion chamber heat shield and withdra...

Страница 18: ...water circulator will override those for the air heater therefore LED displays 8 and 9 will override 5 and 6 For this reason it is strongly recommended that the air heater and water circulator be comm...

Страница 19: ...19 Telephone 01604 762881 FIGURE 12 CONTROL FLOWCHART 17 DIAGNOSIS FLOWCHARTS...

Страница 20: ...www johnsonandstarley co uk 20 FIGURE 13 AIR HEATER DIAGNOSIS FLOWCHART...

Страница 21: ...21 Telephone 01604 762881 FIGURE 14 CONTROL FLOWCHART...

Страница 22: ...www johnsonandstarley co uk 22 18 LOGIC DIAGRAM FIGURE 15 LOGIC DIAGRAM...

Страница 23: ...23 Telephone 01604 762881 3 19 SCHEMATIC DIAGRAM FIGURE 16 SCHEMATIC DIAGRAM...

Страница 24: ...www johnsonandstarley co uk 24 FIGURE 17 CIRCUIT DIAGRAM 20 CIRCUIT DIAGRAM Showing connections of an external controller...

Страница 25: ...25 Telephone 01604 762881 21 DIMENSIONS FIGURE 18 DIMENSIONS...

Страница 26: ...1 23 381 712 1000 0705140 Ignition Burner Injector No 36 1 392935 1000 0701260 Ignition Burner Injector No 27 from serial number 54000501 1 24 E69653 1000 1507310 Gasket 1 25 E95 494 S01159 Air Press...

Страница 27: ...27 Telephone 01604 762881 FIGURE 19 EXPLODED DIAGRAM 23 EXPLODED DIAGRAM...

Страница 28: ...from Johnson Starley Ltd Telephone the Sales Office for further information ECONOMAIRE 32 ANCILLARY S Description Product Code 1 Cleanflow Air Filter ECF32 2 Return Air Plenums RAP32 3 Side Return Ai...

Страница 29: ...29 Telephone 01604 762881 This Log Book should be filled out at each annual service ECONOMAIRE 32 LOG BOOK WARM AIR HEATER AND WATER CIRCULATOR COMMISSIONING CHECKLIST...

Страница 30: ...ty but does not affect statutory rights Customer Name Address Telephone Number Warm Air Unit Make and Model Warm Air Unit Serial Number Commissioned by print name Gas Safe Reg No Company Name Telephon...

Страница 31: ......

Страница 32: ...les Telephone 01604 707012 Fax 01604 764879 Service Telephone 01604 707011 Fax 01604 707017 Warm Air Upgrade Enquiry Service Telephone 01604 707026 Fax 01604 707017 COMMERCIAL INDUSTRIAL H V SOLUTIONS...

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