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6

The disc filtration systems can be clogged by water-for-
med deposits. The formation of these deposits depends 
on the quality of the filtered water and environmental 
conditions like temperature, pH, light, duration of filtra-
tion and more.

The most common water-formed deposits are:

1. Biological or organic (mostly mucous or oily/ beige, 

brown or green in color).

2.  Iron oxide (rust) or other metal oxides.

3.  Carbonates (white or gray).

4.  Combinations of the above.

If these deposits cannot be eliminated by pretreatment 
of the water, we recommend the following cleaning 

 

procedure.

Material and Equipment.

Chose a well ventilated working place

•  2 small containers (1 liter), 2 large containers (15 

liter) and a stirring stick, all resistant to chemicals, 
preferably in polypropylene.

•  Plastic rope to tie up the discs.

•  Sodium Hypochlorite NaOCl (commercial concentra-

tion: 10%). Oxidizes and removes organic and biologi-
cal deposits.

• Hydrochloric Acid HCl (commercial concentration: 

30%). Very corrosive liquid that dissolves and removes 
carbonates, iron oxide, and other deposits.

Steps for seasonal maintenance of discs.

 

Seasonal Maintenance 
Cleaning the Discs

6

Operation and maintenance manual

3

4

1

2

To clean carbonates and iron deposits, put the discs in a 
15 liter container that contains:

•  10 liters of water

•  2 liters of Hydrochloric Acid HCl 30%.

•  Contact time: from 1 to 8 hours

•  Agitate the discs several times with a stirring stick.

•  Remove the discs carefully from the solution, put them 

in the second large container with clean water and rinse 
them very well before placing them back in the filter.

Make sure that the system is not under pressure! Release 
the clamp (1) and remove the filter cover (2). Unscrew the 
butterfly-nut on top of the filtration cartridge (3). Remove 
the tightening cap (4). Remove the discs out of the car-
tridge spine (5).

•  Personal protection equipment: safety glasses, gloves, 

long pants, long sleeved shirt and shoes.

To clean organic and biological deposits, put the discs in 
a 15 liter container that contains:

•  5 liters of water

•  5 liters of Sodium Hypochlorite NaOCl 10%.

•  Contact time: up to 8 hours

•  Agitate the discs several times with a stirring stick.

• Remove the discs carefully from the solution, put 

them in the second large container with clean water 
and rinse them very well before placing them back in  
the filter.

Clean regularly the hydraulic command filter

The ¾’’ filter installed in the inlet HDPE manifold provides 
clean water to command hydraulically the backwash valves. 
For regular maintenance, close the manual ball valve, get the 
cartridge out and clean manually.

Winter time

To prevent damages in the filtration station by water 
freezing in winter time, drain the system by leaving a drai-
nage valve open.

Содержание FILTMASTER

Страница 1: ...Operation and maintenance manual Filtration Systems...

Страница 2: ...discs to the outlet HDPE manifold Description of the backwash process 1 The controller transmits an electrical command to the solenoid of the rst lter according to either differen tial pressure or tim...

Страница 3: ...e ltration process the lter discs are tightly compressed together by the spring and the differential pressure forcing the water to ow through the grooves of the discs Backwash Mode During the backwash...

Страница 4: ...s 4 downwards The seal 5 closes tightly the drain port 1 and therefore the incoming dirty water goes into the lter to be ltered from 2 port to C port Operation and maintenance manual Installation reco...

Страница 5: ...rtridges Controller performance Check that the controller timing parameters are correctly set up Using the controller activate an automatic bac kwash cycle 1 Make sure that the inlet and outlet HDPE m...

Страница 6: ...er that contains 10 liters of water 2 liters of Hydrochloric Acid HCl 30 Contact time from 1 to 8 hours Agitate the discs several times with a stirring stick Remove the discs carefully from the soluti...

Страница 7: ...piston Replace if needed Check the 8mm command micropipe Repair or replace the hydraulic relay if needed Check clean the drain manifold No command transfer Check electrical source Replace battery if...

Страница 8: ...A 2 97345 2 1 A 11 97346 3 2 L 1 A 4 1 Transparent lter cover only for demonstration purpose Code 97347 2 1 A 2 97348 3 2 L 1 A 4 2 AISI 304 stainless steel clamp Code 97350 2 3 1 A 1 4 Filter body o...

Страница 9: ...ontroller To protect the Filtmaster lter cleaning controller from damage it must be installed in a dry place and away from heat or electrical noise sources Never expose to continuous sunlight the cont...

Страница 10: ...a transparent protecting cover with a hinge Fixing to the wall is done by placing 3 screws according to the following diagram To x the lower screws rst remove the wiring cover The hinges and fasteners...

Страница 11: ...maintenance or to track any breakdown We will use an appropriate packing gland for connecting the cables into the plastic box Maximum of incoming cables is 16 mm Pay attention to the right xing on pac...

Страница 12: ...n to earth of the controller is properly connected so that the incorpora ted varistors static lter and fuse act when necessary The 220Vac controllers have an internal transformer that generates the ou...

Страница 13: ...39V protection varistor Output Auto Marker Manual Selector NOTE Once a varistor has acted it no longer ful lls its performance speci cations and must be replaced 12 Vdc positive 12 Vdc negative NEGAT...

Страница 14: ...ard 9 Vdc battery quick connectors but can also work with 12 Vdc batteries in order to extend its autonomy The battery recommended by JIMTEN for this function has a 550mAh charge The autonomy of a bat...

Страница 15: ...r learning how to operate the controller during the rst programming we recommend to swap the two batteries so that the battery in best condition is available for the electronics 9 Vdc Sleep controller...

Страница 16: ...future mainte nance work easier Nous pouvons appr cier qu il existe une diff rence de nom bre de sorties s il s agit d un programmateur latch In this case the internal relay no 1 is responsible for in...

Страница 17: ...nections The controller can communicate with different devices There are 3 connector types located immediately above the connection terminal block of the digital inputs There are 4 warning lights that...

Страница 18: ...ogramming or downloading data There are a large number of modems in the market JI MTEN has of cially approved different GSM modem mo dels for the Filtmaster lter cleaning controller If you have a diff...

Страница 19: ...hey are voltage freee inputs and they can only be de tected when the speci c input is connected to the input common through the controller This model requires the RADIO CONNECTIVITY MODULE The compati...

Страница 20: ...ps to follow when facing an anomaly in the performance of our controller Components Digital display The display allows us to program the cleaning process to set up the system adapting it to the needs...

Страница 21: ...to NO PERMISSION or OUT OF SCHEDULE No request OUT OF SCHEDULE Remaining v 0847 t 01 30 The Filtmaster lter cleaning controller is already in the process between cleanings once the lag is over if this...

Страница 22: ...ontroller is connec ted the rst message displayed on the screen is the one set by the default program By default the controller has a program in its memory and shows default values and current time At...

Страница 23: ...selection Next we set up time and date Programing In this programing option we will answer consecutive questions in order to set up the con guration of the au tomatic lter cleaning Now all questions w...

Страница 24: ...ly used to close a hydraulic valve downstream the ltration station so that incoming pres sure is used for cleaning the lters It can also be used to connect to an auxiliary pressure pump in external ba...

Страница 25: ...composed by different types of lters and must respect the recommended clea ning times for every lter model We set up how often a cleaning must be carried out The re are 4 programing options Regarding...

Страница 26: ...he ltration system stops when it restarts a DELAY AFTER FLUSHING time passes and then it continues with the same cleaning process Warranty JIMTEN S A warrants this controller against any defect in mat...

Страница 27: ...ovement and evolution of our products may change without prior notice This manual does not have a contractual value and all information is given in good faith We do not assume any liability for the us...

Страница 28: ...01 19 45905 Operation and maintenance manual Filtration Systems...

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