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5

Description and operation

Monthly Maintenance

How to work the automatic 
filtration station

3

5

4

Filtmaster uses a unique disc filtration technology. The 
double face thin PP grooved discs are compressed together 
in the cartridge spine to create the filtering effective sur-
face that retains the suspended solids in the dirty water. 
Thiis disc cartridge is resistant to pressure and corrosion. 

In the filtration process, the discs are tightly compres-
sed together thanks to the spring and the differential 
pressure inside the filter. The filtration is done when the 
dirty water passes through the discs to the interior of the 
cartridge spin.

Check for leakages in the drainage manifold

In case that there is a leakage of water during the filtration 
stage, check the sealing joints of the backwash valves.

Check inlet and outlet pressure

In case that the differential pressure is above 0,6 bar 

 

(9 psi), activate manually the backwash of the Filtmaster 
filtration station. In case that the differential pressure 
remains high check for possible failures in the internal 
components of the automatic disc cartridges.

Controller performance

Check that the controller timing parameters are correctly 
set up. Using the controller, activate an automatic bac-
kwash cycle.

1.  Make sure that the inlet and outlet HDPE manifolds 

are correctly connected.

2.  Check that the automatic filtration station was not da-

maged during the transport.

3.  Check that filter clamps are tightly closed.

4.  Power up the system.

5.  Pressurize the system checking that pressure does not 

exceeds 10 bar.

6. Program the controller following the instructions in 

this manual.

7.  Check that pressure in the outlet HDPE manifold is at 

least 2,5 bar.

Filter clogged during start-up.

1. Close the downstream sustaining pressure hydraulic 

valve if exists.

Color-coded filtration degrees

Working conditions.

Colour

Yellow

Red

Blue

Green

Sky Blue

Violet

Screen

-

130

100

-

-

-

Discs

200

130

100

50

25

20

(microns)

Maximum pressure

10 bar

140 psi

Minimum pressure

2.5 bar

35 psi

Backwash flow (per filter)

7-28 m

3

/h

30-123 gpm

Maximum temperature

60°C

135°F

pH

4-13

4-13

Filtration station 3 x 2’’.

2.  Operate manually several backwash cycles.

3.  Open slowly the downstream hydraulic valve.

4.  If the differential pressure remains high, check that the 

flow to be filtered is not excessive. This could cause a 
high head loss.

INLET

DRAINAGE

OUTLET

580

1.495

895

90

110

110

63

285

Содержание FILTMASTER

Страница 1: ...Operation and maintenance manual Filtration Systems...

Страница 2: ...discs to the outlet HDPE manifold Description of the backwash process 1 The controller transmits an electrical command to the solenoid of the rst lter according to either differen tial pressure or tim...

Страница 3: ...e ltration process the lter discs are tightly compressed together by the spring and the differential pressure forcing the water to ow through the grooves of the discs Backwash Mode During the backwash...

Страница 4: ...s 4 downwards The seal 5 closes tightly the drain port 1 and therefore the incoming dirty water goes into the lter to be ltered from 2 port to C port Operation and maintenance manual Installation reco...

Страница 5: ...rtridges Controller performance Check that the controller timing parameters are correctly set up Using the controller activate an automatic bac kwash cycle 1 Make sure that the inlet and outlet HDPE m...

Страница 6: ...er that contains 10 liters of water 2 liters of Hydrochloric Acid HCl 30 Contact time from 1 to 8 hours Agitate the discs several times with a stirring stick Remove the discs carefully from the soluti...

Страница 7: ...piston Replace if needed Check the 8mm command micropipe Repair or replace the hydraulic relay if needed Check clean the drain manifold No command transfer Check electrical source Replace battery if...

Страница 8: ...A 2 97345 2 1 A 11 97346 3 2 L 1 A 4 1 Transparent lter cover only for demonstration purpose Code 97347 2 1 A 2 97348 3 2 L 1 A 4 2 AISI 304 stainless steel clamp Code 97350 2 3 1 A 1 4 Filter body o...

Страница 9: ...ontroller To protect the Filtmaster lter cleaning controller from damage it must be installed in a dry place and away from heat or electrical noise sources Never expose to continuous sunlight the cont...

Страница 10: ...a transparent protecting cover with a hinge Fixing to the wall is done by placing 3 screws according to the following diagram To x the lower screws rst remove the wiring cover The hinges and fasteners...

Страница 11: ...maintenance or to track any breakdown We will use an appropriate packing gland for connecting the cables into the plastic box Maximum of incoming cables is 16 mm Pay attention to the right xing on pac...

Страница 12: ...n to earth of the controller is properly connected so that the incorpora ted varistors static lter and fuse act when necessary The 220Vac controllers have an internal transformer that generates the ou...

Страница 13: ...39V protection varistor Output Auto Marker Manual Selector NOTE Once a varistor has acted it no longer ful lls its performance speci cations and must be replaced 12 Vdc positive 12 Vdc negative NEGAT...

Страница 14: ...ard 9 Vdc battery quick connectors but can also work with 12 Vdc batteries in order to extend its autonomy The battery recommended by JIMTEN for this function has a 550mAh charge The autonomy of a bat...

Страница 15: ...r learning how to operate the controller during the rst programming we recommend to swap the two batteries so that the battery in best condition is available for the electronics 9 Vdc Sleep controller...

Страница 16: ...future mainte nance work easier Nous pouvons appr cier qu il existe une diff rence de nom bre de sorties s il s agit d un programmateur latch In this case the internal relay no 1 is responsible for in...

Страница 17: ...nections The controller can communicate with different devices There are 3 connector types located immediately above the connection terminal block of the digital inputs There are 4 warning lights that...

Страница 18: ...ogramming or downloading data There are a large number of modems in the market JI MTEN has of cially approved different GSM modem mo dels for the Filtmaster lter cleaning controller If you have a diff...

Страница 19: ...hey are voltage freee inputs and they can only be de tected when the speci c input is connected to the input common through the controller This model requires the RADIO CONNECTIVITY MODULE The compati...

Страница 20: ...ps to follow when facing an anomaly in the performance of our controller Components Digital display The display allows us to program the cleaning process to set up the system adapting it to the needs...

Страница 21: ...to NO PERMISSION or OUT OF SCHEDULE No request OUT OF SCHEDULE Remaining v 0847 t 01 30 The Filtmaster lter cleaning controller is already in the process between cleanings once the lag is over if this...

Страница 22: ...ontroller is connec ted the rst message displayed on the screen is the one set by the default program By default the controller has a program in its memory and shows default values and current time At...

Страница 23: ...selection Next we set up time and date Programing In this programing option we will answer consecutive questions in order to set up the con guration of the au tomatic lter cleaning Now all questions w...

Страница 24: ...ly used to close a hydraulic valve downstream the ltration station so that incoming pres sure is used for cleaning the lters It can also be used to connect to an auxiliary pressure pump in external ba...

Страница 25: ...composed by different types of lters and must respect the recommended clea ning times for every lter model We set up how often a cleaning must be carried out The re are 4 programing options Regarding...

Страница 26: ...he ltration system stops when it restarts a DELAY AFTER FLUSHING time passes and then it continues with the same cleaning process Warranty JIMTEN S A warrants this controller against any defect in mat...

Страница 27: ...ovement and evolution of our products may change without prior notice This manual does not have a contractual value and all information is given in good faith We do not assume any liability for the us...

Страница 28: ...01 19 45905 Operation and maintenance manual Filtration Systems...

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