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Installation & Operation manual of Jetmaster UK clean burn range 
 
 

 
 

Page 10 

Revision 10/02/2010 

 
 
 
Tertiary Air Tube Removal and Lower V Board Baffle Removal

 

 
The sequence for easy removal of the air tubes and lower V board baffles are thus:- 
 
First remove the front tertiary air tube closest to the door of the fire. 
To remove the tube, slacken the 8mm bolt using the 13mm spanner provided. Once the bolt is slack then the cam 
catch  can  be  rotated  slightly  so  that  the  locator  comes  away  from  the  tube  hole  releasing  the  tube.  There  is  no 
need to remove the 8mm bolt completely. It is easier for reassembly to just leave it loose. 
 
Once this has been carried out then the tube can be slid across so that one end is released from the side chamber 
to drop down allowing space to pull it out of the other side of the chamber. 
 
Next slide forward the V board baffles over the rear tube and drop their front edge down and remove them from the 
fire. Note their orientation as they are longer along one edge. 
 
Finally remove the rear tube in the same manner as the front tube. 
 
Replacement is the reverse procedure. 
First fit the Rear Tube, then the lower V boards and then the Front Tube. 
CAUTION 
Ensure  that  the  cam  catch  locator  is  positioned  in  the  tube  hole  when  the  bolt  is  tightened  to  trap  the  tube  from 
sliding out and to ensure that the tertiary air ports are in their correct position within the fire. 
Ensure that the V board baffles are fitted the correct way around. 
 
 

 

 

 

 

 

 

 

 

Upper V Board Baffle Removal 

Above the lower baffles is a fixed upper baffle. To remove this, first remove the tertiary air tubes and the lower V 
board baffles. Once this has been carried out then the upper V board baffle can be removed. 

The  upper  V  board  baffle  is  held  in  place  by  one  bracket  that  is  fixed  at  the  front  top  of  the  inner  firebox.  The 
bracket is held in place by a single posi headed screw. The back of the upper board is held in a recess at the rear 
of the firebox. Thus the board is trapped between the brackets and the rear of the box. 

To remove the V board upper baffle first remove the posi headed screws that hold the front bracket in place. Then, 
pull the board foreword out of the rear recess and lower the board down. Care should be taken to hold the board in 
place as the second bracket is removed so that the board does not drop down and break. 

At this point for the purposes of fitting the fire the remaining V boards and cast bottom grate can remain in position. 
However  care  should  be  taken  when  removing  and  replacing  the  flue  adaptor  bolts  so  that  none  of  the  internal 
parts become damaged. 

Содержание INSET STOVE MKIII 60i

Страница 1: ......

Страница 2: ...DATA 3 DIMENSIONS 3 WARNINGS 4 INSTALLATION INSTRUCTIONS 5 GENERAL 5 INSTALLATION REQUIREMENTS 5 CHIMNEY AND FLUES 6 OUTER BOX INSTALLATION 7 APPLIANCE PREPORATION 9 Operating Instructions 19 Lighting...

Страница 3: ...ODEL WIDTH LENGTH HEIGHT 18I 449 347 549 60I 631 347 588 70I 731 347 588 All dimensions in mm FRAME SIZES MODEL WIDTH LENGTH HEIGHT 18I 484 30 610 60I 666 30 610 70I 766 30 571 All dimensions in mm EN...

Страница 4: ...r against this appliance Do not use or store flammable materials near this appliance Do not spray aerosols in the vicinity of this appliance while it is in operation Do not use the appliance as an ope...

Страница 5: ...icult to remove from the surfaces Modular Construction Due to the modular construction of the unit you can for instance Fit the flue connector air supply pipes and the outer box The rest of the compon...

Страница 6: ...is old or is newly built its dimensions must be adequate to support the size of fire to be installed The larger the fire the greater the size of flue and the taller the chimney required When specifyi...

Страница 7: ...ends greater than 30 are not allowed in pre fabricated metal chimneys In older chimneys bends exceeding 45 may be found and will degrade flue performance Sweeping The chimney can be swept through the...

Страница 8: ...y or build up to achieve the desired dimensions Do not remove any structural lintels without first seeking expert advice Often identification and location of the lintel can be found by removing some s...

Страница 9: ...emoval There are two tertiary air tubes located at the top of the inner firebox to bring air into the fire One is large and one is small Each tube is held in its position by a swing cam catch attached...

Страница 10: ...he cam catch locator is positioned in the tube hole when the bolt is tightened to trap the tube from sliding out and to ensure that the tertiary air ports are in their correct position within the fire...

Страница 11: ...ds need to be taken out in the following sequence IMPORTANT First remove Cast Bottom Grate then Bottom V boards then Rear V boards and then the Side V boards All the V boards are soft to enable them t...

Страница 12: ...and the outer box The rest of the components can be kept in safe storage while all rough building and finishing work is being completed At the final stage the engine and finishing frame can be fitted...

Страница 13: ...r of the outer box must be first removed before fitting the outer box into the opening Then depending on the route of the flexible pipe a hole or clearance needs to be made behind the outer box to acc...

Страница 14: ...then the adaptor can be joined to the inner firebox Working from the inside it should be possible to pull the adaptor together with liner downwards into the recess at the top of the inner firebox Ensu...

Страница 15: ...d baffles front tube and finally the door Check the door seals correctly Check the operation of the air control Fitting the Log Retainer The log retainer can be attached at the front of the fire box b...

Страница 16: ...rid into the basket Fitting the Frame The Frame is fitted to the inner firebox by clipping onto firebox tags located each side at the top and bottom at the front of the inner box Lift the Frame higher...

Страница 17: ...temperature checking that no spillage occurs There may be some fumes due to the burning off of protective oils and paint curing This should not be confused with spillage When the operating temperatur...

Страница 18: ...ad the Users instructions and instruct the user on the operation of the fire and cleaning methods Leave instructions with the user The user should be told that any odours are due to the newness of mat...

Страница 19: ...no additional accessories are required as wood can be burnt on the cast gate and V boards However if burning smokeless fuel then basket grates are available to ensure that the fuel is burned in the mo...

Страница 20: ...rietary firelighters and or kindling wood Then gradually bring the fuel in over the fire lighters kindling See sections on Use of Air Supply Control and Fuels below Use of the Air Supply Control The a...

Страница 21: ...amount of fuel that is used the size of fuel and the refuelling interval as well as the control of the air supply lever Kindling wood will burn fast split logs at a medium rate and whole logs a little...

Страница 22: ...ner adjacent to the hinge and pull the old ceramic rope seal out of the recess To replace start at the same position and working around the frame feed the new ceramic rope seal into the recess Ensure...

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