J&M 6018 Скачать руководство пользователя страница 26

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WARNING - MAKE SURE THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE APPLICATOR. MAINTENANCE AND REPAIR

SERVICE WORK TO BE PERFORMED BY QUALIFIED SERVICEMEN ONLY.

Trouble

Possible Cause

Possible Remedy

Outside tool bar wing creeps

up over time

Counterbalance valve is too loose

Tighten counterbalance valve. See “Counterbalance Valve” on page 15 for

instructions.

Toolbar will not raise or lower/

Wings will not fold or unfold

Faulty hydraulic coupler

Replace with new coupler.

Toolbar will raise out of

transport position but will

not go back down or not fold

wings out

No power to the dual solenoid

valve

• check for blown aux fuse on tractor

• check for pinched wires/bad connection

• check to see if switch #1 is triggered when

toolbar is completely up

• light harness not hooked up

Center toolbar section too

deep or too shallow

Center lift cylinders have improper

combination of cylinder spacers

Add or remove spacers as necessary.

Wings are tilted up from

center toolbar section

Gauge wheels set too low

Move gauge wheels up.

Hydraulic down pressure not set

high enough

Increase pressure by turning adjustment knob clockwise.

IMPORTANT: Do not exceed 1,350 psi.

Center toolbar section set too deep Add cylinder spacers to lift cylinders.

Wings are tilted down from

center toolbar section

Gauge wheels set too high

Move gauge wheels down.

Center toolbar section set too

shallow

Remove cylinder spacers from lift cylinders.

Fertilizer pressure gauge

showing high pressure when

applying fertilizer

Orifices too small

Install larger orifices.

Plugged knives

Clear debris.

Kinked hoses

Adjust hoses as necessary.

Speed too fast

Slow down.

Flow monitor balls installed

incorrectly

Install flow monitor balls below plastic grate under flow monitor cap. One ball

per flow monitor.

Unable to maintain set

application rate

Clogged strainer

Clean strainer.

Orifices too small

Install larger orifices.

Agitation valve too far open

Adjust valve as necessary.

Fertilizer pump will not prime

Tank valve closed

Open valve.

Agitation valve closed

Open valve.

Stub wing unfolding itself

when not in use

Temperature variations causing

expansion in hydraulic system

Pin the stub wing using stub wing pin provided near stub wing hinge.

Outside wing sections

creeping up. The 4x24 cylinder

is retracting under pressure

The counterbalance valve needs

tightened

See “Counterbalance Valve” on page 15.

Troubleshooting

Содержание 6018

Страница 1: ...J M Manufacturing Co Inc 284 Railroad Street P O Box 547 Fort Recovery OH 45846 Ph 419 375 2376 Fax 419 375 2708 www jm inc com Rev 1 13 2023 O P E R A T O R S M A N U A L MODEL Operator s Manual...

Страница 2: ...2...

Страница 3: ...onnecting the Hydraulic Hoses 15 Hitching and Unhitching the Applicator 16 Initial Operation 16 Folding Unfolding 17 Operation 19 Raven 450 Controller Set Up 20 Raven ISOBUS Rate Controller Set Up 21...

Страница 4: ...ent maintenance or iv normal wear or tear This warranty does not cover products that are previously owned and extends solely to the original purchaser of the product Should the original purchaser sell...

Страница 5: ...d to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to ind...

Страница 6: ...ons A frequent cause of personal injury or death is from persons falling off equipment and being run over Do not permit persons to ride on this machine Travel speeds should be such that complete contr...

Страница 7: ...0 80 ft lbs 9 16 18 170 ft lbs 5 8 18 350 ft lbs 3 4 16 400 ft lbs 20mm 475 ft lbs 22mm 640 ft lbs Always tighten hardware to these values unless a different torque or tightening procedure is listed f...

Страница 8: ...andard Wash Tank Standard 9 Gallon Wash Tank Empty Weight 16 000 lbs Other Row Spacing Available Upon Request Tires Ground Compaction VF320 105R46 Alliance 172D Single Wheels 71 psi VF380 90R46 Allian...

Страница 9: ...ontrol Spools Optional Quick Fill 3 Fill Standard Wash Tank Standard 9 Gallon Wash Tank Empty Weight 18 000 lbs Other Row Spacing Available Upon Request TotalWeight Weight on Axle Tongue Weight Tank E...

Страница 10: ...all hardware for tightness after the unit has been operated for several hours Check that all pins and retaining rings are in good condition Replace any pins or retaining rings that are worn damaged or...

Страница 11: ...olded and turn on the fertilizer pump Check if liquid is coming out of each knife injector Clean or replace knives injectors if necessary Unfolding the Wings It is recommended to unfold the side wings...

Страница 12: ...12 NitroGro Components...

Страница 13: ...rs Down Pressure Relief Valve and Gauge Set the center section of coulters first Spacers are included with the toolbar cylinders Add or remove spacers until the center section is positioned at the app...

Страница 14: ...ing pressure spikes Connect the return line to a low pressure return port if available The low pressure return port routes oil directly to the reservoir minimizing return line pressure Low return line...

Страница 15: ...with 23 coulters is considered a one down unit Similarly a 24 row applicator with 25 coulters is considered a one up unit Coulter 40 Toolbar Clearance Connect the hoses so the toolbar raises when the...

Страница 16: ...tor First 30 minutes of operation 1 Ensure all coulters and nozzles are clean and working properly Clean and adjust accordingly 2 Check all hydraulic and chemical lines Be sure none of them are kinked...

Страница 17: ...llow locks to fully engage as pictured below can cause severe damage to the applicator Look at the align arrows decal before field use 3 Flip Toolbars Out Toolbar Flip Circuit Red Taped Hoses Folding...

Страница 18: ...ertilizer flow on off The height of this switch should be set so that it gets pressed by the parallel arm at the toolbar height that you want the fertilizer pump to shut off It should be wired in the...

Страница 19: ...e agitation valve is open to allow the pump to prime NEVER run the pump dry 9 With the maintenance valve open perform initial setup of the pump as outlined in the pump operator s manual After pump set...

Страница 20: ...dentification tag The meter calibration value is approximately 1 340 gallons Check the stamped valve to be sure Press the VALVE CAL button and input the calibration number that corresponds with the co...

Страница 21: ...est speed can be entered for water testing and a nozzle flow check For Valve Type select PWM Closed Enter 43 for the Valve Cal If the pump does not react fast enough to a desired rate 33 can be entere...

Страница 22: ...ibration of 1533 a Coil Frequency of 122 a High Limit of 220 and a Low Limit of 50 The High and Low Limits can be fine tuned using the Calibrate PWM Limits button to speed up the response time if nece...

Страница 23: ...2 for the Control Deadband On the Setup PWM page enter 122 for the Coil Frequency 85 for the High Limit 20 for the Low Limit and 0 for the PWM Startup Enter the Flowmeter Calibration number approxima...

Страница 24: ...an SMV Slow Moving Vehicle emblem is in place and clearly visible on the rear of the applicator Position the SMV emblem with one point of the triangle upward and as near to the rear and centered or as...

Страница 25: ...orifices 8 Cover flow monitors from the sunlight If flow monitors are exposed to the sun for a long period of time they will turn cloudy and become difficult to see through 9 Store the implement insi...

Страница 26: ...ning adjustment knob clockwise IMPORTANT Do not exceed 1 350 psi Center toolbar section set too deep Add cylinder spacers to lift cylinders Wings are tilted down from center toolbar section Gauge whee...

Страница 27: ...IKE System pressure spikes may also damage the shaft seal and cause leakage Spikes in the 3000 5000 psi range may result from improperly synchronized hydraulic valves or quick couplers coming unplugge...

Страница 28: ...the charts on pages 30 41 decide which ball is best suited for your desired GPA and Speed Only choose one ball for all flow monitors Remove the balls that are not being used The easiest way to remove...

Страница 29: ...n On both 4 x24 cylinders close the valve This will prevent the cylinder from extending while the stub wings are being folded Note the cylinder stop allows a gap on the wings so that during use the wi...

Страница 30: ...psi 15 23 33 41 50 59 70 78 88 20 28 40 48 59 69 81 90 102 15 Injector psi 4 8 15 20 28 33 39 45 52 7 12 20 26 34 40 47 53 61 20 Injector psi 1 6 10 15 19 25 29 33 3 10 14 20 24 30 35 40 30 Injector...

Страница 31: ...0 16 20 25 29 33 3 8 13 19 23 29 33 38 40 Injector psi 2 6 9 13 16 20 1 4 8 12 16 19 23 GPM per nozzle 1 03 1 29 1 55 1 81 2 06 2 32 2 58 2 84 3 10 1 12 1 40 1 68 1 96 2 24 2 52 2 79 3 07 3 35 Flow In...

Страница 32: ...37 42 49 20 Injector psi 2 5 9 12 17 20 24 5 9 14 18 23 27 31 30 Injector psi 1 4 6 9 3 5 8 11 14 40 Injector psi 2 1 3 5 GPM per nozzle 0 57 0 71 0 85 0 99 1 14 1 28 1 42 1 56 1 70 0 66 0 83 0 99 1 1...

Страница 33: ...2 4 8 5 5 6 2 60 Gallons Per Acre 65 Gallons Per Acre Speed MPH 4 5 6 7 8 9 10 11 12 4 5 6 7 8 9 10 11 12 10 Injector psi 39 51 68 80 96 110 129 143 159 44 57 76 89 106 121 141 156 174 15 Injector psi...

Страница 34: ...0 72 84 98 109 122 15 Injector psi 7 12 20 26 36 40 47 53 61 11 17 27 34 43 50 58 65 75 20 Injector psi 3 10 14 20 24 30 35 40 3 8 15 20 27 32 39 44 50 30 Injector psi 2 7 9 13 16 20 3 6 11 15 19 22 2...

Страница 35: ...l 1 4 2 3 3 1 3 9 4 8 5 6 6 5 1 8 2 7 3 6 4 5 5 5 6 4 60 Gallons Per Acre 65 Gallons Per Acre Speed MPH 4 5 6 7 8 9 10 11 12 4 5 6 7 8 9 10 11 12 10 Injector psi 60 77 101 117 138 158 183 202 224 67 8...

Страница 36: ...Orifice Pressure psi 20 31 41 51 62 72 82 93 103 27 39 51 63 76 88 100 112 124 0 107 Orifice Pressure psi 2 7 12 17 22 27 32 37 6 12 18 24 30 36 42 48 0 132 Orifice Pressure psi 5 8 12 15 18 6 9 13 17...

Страница 37: ...4 1 4 6 60 Gallons Per Acre 65 Gallons Per Acre Speed MPH 4 5 6 7 8 9 10 11 12 4 5 6 7 8 9 10 11 12 0 075 Orifice Pressure psi 62 82 103 124 145 165 186 207 228 69 91 114 136 158 181 203 226 248 0 10...

Страница 38: ...4 5 6 7 8 9 10 11 12 0 075 Orifice Pressure psi 24 36 47 59 70 81 93 104 116 32 45 59 72 85 98 112 125 138 0 107 Orifice Pressure psi 4 10 16 21 27 32 38 44 9 16 22 29 35 42 48 55 0 132 Orifice Pressu...

Страница 39: ...3 3 0 3 7 4 5 5 2 5 9 6 6 2 6 3 4 4 2 5 0 5 7 6 5 Flow Indicator 7 16 SS Ball Level 0 2 0 8 1 3 1 9 2 4 3 0 3 5 4 1 4 6 0 5 1 1 1 7 2 3 2 9 3 5 4 1 4 7 5 3 60 Gallons Per Acre 65 Gallons Per Acre Spee...

Страница 40: ...w Indicator 1 2 SS Ball Level 0 2 0 4 0 6 0 8 1 0 1 2 1 4 1 6 1 8 0 6 0 9 1 2 1 5 1 8 2 1 2 4 2 7 3 0 Flow Indicator 7 16 SS Ball Level 0 1 0 3 0 5 0 7 20 Gallons Per Acre 25 Gallons Per Acre Speed MP...

Страница 41: ...1 26 1 57 1 88 2 20 2 51 2 83 3 14 3 45 3 77 Flow Indicator 1 2 SS Ball Level 3 3 4 3 5 3 6 3 3 7 4 8 5 9 6 9 Flow Indicator 7 16 SS Ball Level 1 0 1 8 2 5 3 3 4 0 4 7 5 5 6 2 7 0 1 3 2 1 3 0 3 8 4 6...

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