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SJ 

24 

"Grinding  in"  the  magnetic  chuck 

The  surfaces  of  the  chuck  have  been  ground  at  the  factory, 

but  to  insure  accuracy,  it  is  neccessary  to "grind  in"  the 

chuck  on  the  Grinder  with  which  it  is  to  be  used.  The 

followin  rocedure  is  recommended  for  a  new  chuck-=--each 

time  e  c  u  is  remove  rom  t  e  mac  ine,  t  e  top  surface 

should  again  be  ground,  to  insure  parallelism  between  this 

surface  and  the  saddle  and  table  ways, 

1)  carefully  clean  and  degrease 

the  new  chuck. 

2)  Grind  the  top  (holding)  surface  of 

the  chuck  first.  Place  the  chuck 

on  the  table  and  block  in  place.  Do 

not  clamp  the  chuck  down.  Use  a 

coarse  dressed  grinding  wheel. 

3)  Dress  the  grinding  wheel. 

4)  Remove  chuck.  Clean  chuck  and  table 

surface  and  place  chuck  on  the  table 

with  holding  surface  down.  Block 

chuck  in  place.  Grind  bottom  of 

eh uck  unti 1  it  is  flat • 

5)  Remove  chuck  and  place  it  in  normal 

position  with  holding  surface  up. 

Use  table  clamps  this  time. 

6)  Grind  top  surface  until  it  is  flat. 

The  final  cut  should  be  at 

0.004 

mm 

C. 

0002 

in)  downfeed  and 

20 

mm  (.  .80 in) 

cross feed. 

GRINDING  INSTRUCTIONS 

In  surface  grinding  the  choice  is  between  two  methods: 

Face  grinding  and  edge  grinding. 

Face  grindil'l?means  grinding  with  a  large  cross  feed  and 

a  small  cutting  depth  of  about 

.000'+"  - .0008"  co.01-0.02 

mm) 

and  this  will  in  most  cases  be  the  most  economical  way  and 

will  give  the  best  planparallel  result. 

By  edge  grinding  we  recommend  to  use  a  large  cutting  dept,h 

up  to 

.0125" 

(0, 3  mm)  and  manual  operated  cross  feed. 

12 

Which  method  to  prefer  is an  individual  choice  and  to  a  great 

extend  a  matter  of  experience  depending  on  the  material,  the 

dimension  and  partly  on  the  grinding  wheel  used. 

Generally  speaking  it  is·  recommended  to  use  face  grinding 

particularly  on  machine  with  automatic  downfeed  and  cross 

travel. 

Edge  grinding  cannot  be  advised,  when  grinding  wide  surfaces, 

as  there  is  a  risk  for  the wheel  to  be  worn  out  before  the 

whole  width  has  been  ground,  giving  a  non  plan-parallel  working 

piece. 

Содержание SJ24

Страница 1: ...L SJ24 MACHINE Version 1GB Jakobsen Surface Grinders Fabriksvangen 15 DK 3550 Slangerup Denmark www jakobsen dk dk info jakobsen dk dk Telephone 45 36 77 62 22 Telefax 45 36 77 62 23 www muggler com i...

Страница 2: ...m of the packing case 2 Inspect the machine for broken or damaged parts 3 Remove the bolts attaching the machine to the bottom of the packing case LIFTING INSTRUCTIONS The machine should only be lifte...

Страница 3: ...SJ 24 LEVELlt JG SCREW L 5 400 I I I 1065 41 930 r I I I I I i r i J 3360 132 285 2A 7 I I I I I...

Страница 4: ...r is suitable provided it is strong enough to support the weight of the machine without vibration The Grinder should be as free as possible from vibrations set up by other equipment These outside vibr...

Страница 5: ...hand side of the oil tank to the centre of the oil level glass The capacity of the tank is approx 45 litres The lubricating oil is filled in the left hand side of the tank The tank contains approx 3 0...

Страница 6: ...SJ 24 4A e ot Q STOP 0...

Страница 7: ...of the main phases must be interchanged and all motors will then automatically have the correct direction of rotation DO NOT USE THE GRINDING WHEEL MOTOR FOR CONTROLLING THE DIRECTION OF ROTATION STA...

Страница 8: ...trip dogs de termines the length of table travel Adjust the position of each dog by pressing the button and sliding the dog along its track Locate the trip dogs so that the grinding wheel will contact...

Страница 9: ...itudinal table cylinder is cleared of air by moving the trip dogs out in their extreme position and let the table bottom 5 6 times at each end at a very low speed Whenever the motions become jerky or...

Страница 10: ...24 36 25 6A Set the crossfeed trip dogs 35 for the desired total saddle travel in each direction The saddle will automatically re verse when the crossfeed re versing lever 36 contacts the trip dogs 32...

Страница 11: ...MEMBER TO TURN THE INNER HANDHHEEL 33 OUT OF ENGAGEMENT FULLY ANTICLOCKWISE AGAIN BEFORE THE HYDRAULIC MOVEMENT IS STARTED AGAIN THE CROSS MOVEMENT _ I L_ J Q_0_ 7 21 Hydraulic intermittent cross feed...

Страница 12: ...SJ 24 7A...

Страница 13: ...id crossfeed leave the pump running when changing again to hydraulic cross feed the cross saddle must manually be turned to i1S inside position whereafter the saddle can be moved outwards hydraulical...

Страница 14: ...SJ 24 42 43 SA I 45 i6...

Страница 15: ...e scale knob at zero If it is desired to grind off a total of 0 5 mm 0025 auto matically set the scaleknob 41 on 0 4 02 in and the re maining 0 1 mm 005 by means of the adjustable dial 43 as mentioned...

Страница 16: ...his position is for plunge grind ing only Saddle Locking Device The locking of the cross saddle Optional equiprent is nade by turning lever Z to the left When the desired placing of the cross saddle i...

Страница 17: ...ight until the required feed is obtained FOR GOOD DRESSING IT IS ESSENTIAL THAT THE DIAMOND IS SHARP SO ABRASIVE GRAINS HILL BE COMPLETELY FRACTURED AND PROJECT FROI1 JHEEL BOl D Instructions for the...

Страница 18: ...rface up Use table clamps this time 6 Grind top surface until it is flat The final cut should be at 0 004 mm C 0002 in downfeed and 20 mm 80 in crossfeed GRINDING INSTRUCTIONS In surface grinding the...

Страница 19: ...n chal t1 page 16 al e l Wlning in permanently gNased sealed bearings They sho d be lubl icated only when fal ts are disassembled fol overhaul This includes the wheel spindle ELECTROMAGNETIC CHUCK The...

Страница 20: ...N 2 C V _ C Abrichter Je monat 0 a D C u lj 0 ll I ll E I I Dresseur Par mois LL Ve tikalforinger N 0 T N 0 u CD 24 3 Vertical ways 0 _o L lj lj N 2 C V J C Vertikalfuhrungen 0 a D C u I lj I 0 lj lj...

Страница 21: ...iamond across the wheel face by turning the lever 51 to the right The diamond is fed down vertically by means of the knob 52 calibrated in 0 05 mm 00211 increments and the speed by which the diamond i...

Страница 22: ...SJ 24 HYDRAUUSK SYSTEM HYDRAULIC SYSTEM HYDRAULISCHES SYSTEM SYSTEME HYDRAULIQUE 2087 __ T _t _ 414 LJJ 1 I I I I I s1 t 5i c 331 16...

Страница 23: ...avel Runout of spindle radial Runout of spindle axial Grinding spindle parallel to table Measured at 180 swivelling Arm 100 mm 4 Grinding spindle at right angles to the T grooves of table Measured at...

Страница 24: ...r I1 1 1 Inl J JIL b I d i I IiiF I J 1 1 I l Elektromotorer Electrical motors Elektromotoren lectromoteurs Spi ending Frekvens Voltage V Frequenzy Hz Spannung Frequenz Voltage Frequence HK HP omdr mi...

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