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Aircraft Technical Manual
Jabiru Aircraft
Pty Ltd
J120, J160, J170, J200/J400, J230/J430, J250/J450 Variants
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ISSUE
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2
3
4
5
Dated: 29th October 2014
Issued By: AS
Page: 92 of 298
6.14.4 Installation
Required Tools:
Spanners / Socket wrenches
Screwdrivers
Saw horses or other suitable stands with cushions
Long drive punch
10 litres of fuel
Volumetric measuring container
Parts and Material:
Wings
Struts
Installation bolts, nuts, washers
Flaps
Wing/Strut fairings
Type of Maintenance:
Line Maintenance
Level of Certification:
L1, L2 or LAME (Owner, A&P or LSA Repairman / Maintenance)
Return to Service:
L1, L2 or LAME (Owner, A&P or LSA Repairman / Maintenance)
1.
Fit the lower strut attaching bolt, leaving the top end of the strut on the ground.
WARNING
Do Not Tighten nut or metal fatigue may result. Washer must be free to rotate.
2.
Fit wing to fuselage, leaving wing tip on the saw-horse and routing aileron cable through hole in
fuselage wing root.
3.
Install front and rear wing attaching bolts/nuts.
4.
Put top wing strut attaching bolt in your pocket.
5.
Lift wing tip and install wing strut to wing strut attachment with bolt from pocket. Install nut.
WARNING
Do Not Tighten nut or metal fatigue may result. Washer must be free to rotate.
6.
Connect all fuel lines to wing. Connect wires to fuel gauge sender (where equipped)
WARNING
Ensure no fuel or breather lines are kinked.
7.
Put about 10lts of fuel in each tank & check for any leaks.
8.
Attach flap to wing ensuring all bushes are in place.
9.
Install bolt/nut in flap control rod.
10.
Install bolt/nut in aileron control cable on main control stick horn.
11.
Install clamp block and pin in aileron control cable clamp at rear of seat.
12.
On RH wing, reconnect Pitot tube.
13.
Replace wing strut fairings
– top and bottom.
14.
Replace wing root fairings.
15.
Perform a fuel flow test. Disconnect the fuel line from the mechanical fuel pump in the engine
compartment. Have a second person catch any fuel that flows out of the line in a container with
accurate volume marks. Turn electric fuel pump on and pump fuel through the lines into
container. Ensure there is about 1 litre per minute flow rate.
NOTE: After carrying out the fuel flow test, check that both wing tanks are feeding fuel by
blocking fuel from both wing tanks, pumping about a litre out of the header tank, then allowing
fuel to flow from the left wing. The wing tank will gravity feed to the header tank, and it should re-
fill within approximately 1-2 minutes. This must be repeated for the right wing. If a wing is not
flowing correctly, check lines for kinks, blockages & airlocks.