![background image](http://html1.mh-extra.com/html/jabiru/2200/2200_maintenance-manual_3120265079.webp)
Engine Maintenance Manual
Jabiru Aircraft
Pty Ltd
JEM0002-5
Jabiru 2200 & 3300 Aircraft Engines
This document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.
ISSUE
1
2
3
4
5
Dated : 2nd June 2015
Issued By: AS
Page: 79 of 103
L:\files\Manuals_For_Products\Engine_Manuals\Engine Maintenance Manual 22 & 33\JEM0002-5.docx
9.27
Engine Installation
Required Tools:
As listed below
Parts and Material:
N/A
Type of Maintenance:
Heavy Maintenance
Level of Certification:
L2 or LAME (A&P or LSA Repairman / Maintenance)
Return to Service:
L2 or LAME (A&P or LSA Repairman / Maintenance)
Table 16
– Engine Installation
No.
Operation
Tools Required
1
Fit engine to engine mount
-
2
Torque engine mount bolts
7/16 Tube Socket
7/16 Ring Open End Spanner
3
Fit muffler (if not already fitted) and fit carburettor
heat muff and hose
3/16 Ball End Allen Key
4
Connect left and right ignition coils leads
-
5
Connect Tacho sender
-
6
Connect exhaust gas temp (if fitted)
-
7
Connect cylinder head sender
18mm Spark Plug socket
8
Connect hourmeter
Screw Driver
9
Connect oil temp gauge sender
10 Connect oil pressure gauge sender
11 Connect starter
7/16 Ring Open End Spanner
12 Connect Battery (Earth lead first)
10mm Ring Open End Spanner
13 Connect fuel line
Screw Driver
14 Connect Oil Breather
Screw Driver
15 Connect Choke Cable
Long Nose Pliers
16 Connect Throttle Cable
Long Nose Pliers
17 Connect Air Inlet
Screw Driver
18 Fit Propeller and spinner
7/16 Ring Open End Spanner
7/16 Torque Wrench
Phillips Screw Driver
19 Fit Cooling Ducts
3/16 Allen Key
20
Prime Fuel system with electric pump and inspect for
leaks
-
21 Check for oil. Fill if needed.
2200: 2.3L oil (2.43 US quarts)
3300: 3.5L oil (3.7 US quarts)
22 Wind over to get oil pressure
-
23 Start and inspect for leaks
-
24
Test Fly
Note:
First flight is a test flight: fly conservatively!
-
25
Remove Cowls and inspect for anything loose,
rubbing or leaking.
-
26 Check Head bolt tensions torqued per Table 10
-
27
Carry out checks for first 5, 10 & 25 hours as noted
above (Section 8)
-