![background image](http://html1.mh-extra.com/html/jabiru/2200/2200_maintenance-manual_3120265003.webp)
Engine Maintenance Manual
Jabiru Aircraft
Pty Ltd
JEM0002-5
Jabiru 2200 & 3300 Aircraft Engines
This document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.
ISSUE
1
2
3
4
5
Dated : 2nd June 2015
Issued By: AS
Page: 3 of 103
L:\files\Manuals_For_Products\Engine_Manuals\Engine Maintenance Manual 22 & 33\JEM0002-5.docx
5.9.1
Icing Due to Water in fuel .......................................................................................................................... 29
5.9.2
Icing Due to High Air Humidity. .................................................................................................................. 29
5.10
N
EW
E
NGINE
O
PERATION
................................................................................................................. 29
5.11
E
NGINE
I
NSTALLATION
...................................................................................................................... 30
6
MAINTAINER REQUIREMENTS ........................................................................................... 31
6.1
F
ACILITIES
........................................................................................................................................... 31
6.2
T
RAINING
............................................................................................................................................ 31
6.3
R
ATING
............................................................................................................................................... 31
6.4
E
XPERIENCE
....................................................................................................................................... 31
6.5
T
OOL
&
G
AUGE
C
ONTROL
.................................................................................................................... 31
6.6
T
OOLS
: ............................................................................................................................................... 31
6.7
E
QUIPMENT
: ........................................................................................................................................ 32
6.8
G
ENERAL
: ........................................................................................................................................... 32
6.9
S
EALANTS AND
C
OMPOUNDS
............................................................................................................... 33
6.10
L
OCTITE
620
&
O
THER
R
ETAINING
C
OMPOUNDS
............................................................................... 35
6.11
S
PECIAL
T
OOLS
............................................................................................................................... 36
6.12
T
ORQUE
/
T
ENSION
W
RENCH
............................................................................................................ 39
6.13
T
ORQUE
A
PPLICATION
P
ROCEDURE
.................................................................................................. 41
7
STORAGE & CLEANING ....................................................................................................... 42
7.1
P
ARKING
............................................................................................................................................. 42
7.2
STORAGE ......................................................................................................................................... 42
7.2.1
Flyable Storage ......................................................................................................................................... 42
7.2.2
Returning Engine to Service From Flyable Storage .................................................................................. 42
7.2.3
Temporary or Indefinite Storage ................................................................................................................ 42
7.2.4
Inspection During Storage ......................................................................................................................... 43
7.2.5
Returning Engine to Service After Temporary / Indefinite Storage ............................................................ 43
7.2.6
New Engine Storage ................................................................................................................................. 44
7.3
CLEANING
ENGINE
AND
ENGINE
COMPARTMENT ..................................................................... 44
8
MAINTENANCE ..................................................................................................................... 45
8.1
S
ERVICE
I
NTERVAL
T
OLERANCE
........................................................................................................... 45
8.2
B
ASIC
I
NSPECTION
P
ROCEDURE
........................................................................................................... 45
8.3
W
ORK
S
HEETS
.................................................................................................................................... 45
8.4
M
ANDATORY
I
NSPECTIONS
&
L
IFED
I
TEMS
. ........................................................................................... 45
8.4.1
Flexible Hoses ........................................................................................................................................... 45
8.5
E
NGINE
I
NSPECTION
C
HART
................................................................................................................. 45
8.6
P
RE
-M
AINTENANCE
I
NSPECTIONS
: ....................................................................................................... 48
8.7
P
ROPELLER
–
I
NSPECTION
D
ETAILS
...................................................................................................... 49
8.8
E
NGINE
&
E
NGINE
C
OMPARTMENT
–
I
NSPECTION
D
ETAILS
.................................................................... 49
8.9
F
UEL
S
YSTEM
–
I
NSPECTION
D
ETAILS
................................................................................................... 51
8.10
S
PECIAL
M
AINTENANCE
-
C
HECK AFTER INITIAL
5
H
OURS
–
S
OLID
L
IFTER
O
NLY
................................. 51
8.11
S
PECIAL
M
AINTENANCE
-
C
HECK AFTER INITIAL
10
H
OURS
................................................................. 52
8.12
S
PECIAL
I
NSPECTION
-
C
HECK AFTER INITIAL
25
H
OURS
.................................................................... 52
8.13
S
PECIAL
I
NSPECTION
-
C
HECK
A
FTER
I
NITIAL
50
H
OURS
.................................................................... 52
8.14
S
PECIAL
M
AINTENANCE
–
N
ON
-A
PPROVED
P
ROPELLERS
................................................................... 53
9
SERVICE & REPAIR PROCEDURES .................................................................................... 55
9.1
E
NGINE
T
EST
R
UN
............................................................................................................................... 55
9.2
P
ROPELLER
T
RACKING
........................................................................................................................ 55
9.3
S
PINNER
I
NSPECTIONS
........................................................................................................................ 56
9.4
R
AM
A
IR
D
UCT
I
NSPECTIONS
............................................................................................................... 56
9.5
O
IL
&
F
ILTER
C
HANGE
......................................................................................................................... 57
9.6
O
IL
P
RESSURE
R
ELIEF
V
ALVE
A
DJUSTMENT
......................................................................................... 58
9.7
A
IR
I
NTAKE
F
ILTER
.............................................................................................................................. 59
9.8
I
GNITION
C
OIL
G
AP
A
DJUSTMENT
......................................................................................................... 60
9.9
H
IGH
T
ENSION
L
EAD
I
NSPECTION
&
M
AINTENANCE
............................................................................... 60
9.10
S
PARK
P
LUGS
................................................................................................................................. 61
9.11
C
ARBURETTOR
I
NSPECTION
&
A
DJUSTMENT
...................................................................................... 62
9.11.1
Tuning ....................................................................................................................................................... 62
9.12
D
ISTRIBUTOR
&
R
OTOR
I
NSPECTION
&
A
DJUSTMENT
......................................................................... 63
9.13
F
UEL
S
YSTEM
.................................................................................................................................. 64