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Isokern® MAGNUM® Fireplace

with Fire-Lite Application

and DM Chimney System

Installation, Operation, Maintenance and Owner’s Manual

MAGNUM Models 28, 36, 42, 48, 60 & 72

A PRODUCT OF EARTHCORE INDUSTRIES, LLC.

THIS FIREPLACE IS DESIGNED for USE with

SOLID WOOD LOGS, PLUMBED PROPANE

(LP) or NATURAL GAS (NG), ONLY

WARNING: If the information in this manual is not followed exactly, a fire or explosion may

result causing property damage, personal injury or loss of life.

SBCCI

NO.

9626

NYC-MEA

241-90-E

ICC Report NO. ESR-2316

LA RR NO. 25483

IBC 2006, IRC 2006, IMC 2006

Issued: December, 2011

Revision:

004

INTERTEK TESTING SERVICES REPORT NO. 3159656MID-008

2007

Earthcore

Industries,

L.L.C.

THIS MANUAL CAN ONLY BE REPRODUCED IN ITS ENTIRETY

Important: This manual contains assembly rules, installation steps, guidelines, use and maintenance in-

structions for the MAGNUM Series fireplace, DM 54 chimney system, and Fire-Lite Application with the

FTF-13 Chimney System. This manual must become the property of and be reviewed by all current and

future users of this product. It is the responsibility of the general contractor and the installer of this product

to ensure that the instructions in this manual are followed exactly and, further that any allowed gas log ap

pliance used in this product be installed in strict accordance with NFPA 58, NFPA 54/ANSI Z223.1 and the

gas log manufacturer’s explicit installation, sizing and operation instructions. It is the responsibility of the

general contractor to provide adequate clearances from all firebox surfaces as specified in this manual.

INSTALLER: Leave this manual with the appliance

CONSUMER: Retain this manual for future reference

Be Sure to Read Entire Manual Before Beginning Construction.

Contents of this manual may change without prior notification.

Содержание Magnum 28

Страница 1: ...lines use and maintenance in structions for the MAGNUM Series fireplace DM 54 chimney system and Fire Lite Application with the FTF 13 Chimney System This manual must become the property of and be rev...

Страница 2: ...truction Details Non Combustible Finished Facing Requirements Clearance to Combustible Trim Concrete Support DM Chimney System General Information Component List Dimensions Component Weights Installat...

Страница 3: ...s of an outer casing block and an inner liner with a fourteen inch 14 diameter flue hole The chimney components are field assembled using Earthcore Mortar to glue the components together The DM 54 chi...

Страница 4: ...eplace opening and hearth extension Each of these important topics will be covered in detail throughout this manual Installation personnel must give special attention to each topic as the installation...

Страница 5: ...eplace Keep all flammable liquids at a safe distance from the fireplace 8 Always keep the flue damper open when heat is present in the fireplace 9 Do not use a fireplace insert or any other product no...

Страница 6: ...insulation or vapor barriers a minimum of three inches 3 away from all fireplace and chimney components It is recommended that insulation and vapor barriers if used first be covered with gypsum board...

Страница 7: ...m 305 mm 305 mm N A 76 mm 0 in 1 5 in 24 in 9 in 38 in 48 in 33 in 33 in 12 in N A 3 in 38mm 203mm 203mm 356mm 660mm 508mm 305mm 305mm 102mm 76mm 0 in 1 5 in 8 in 8 in 14 in 26 in 20 in 20 in 12 in 4...

Страница 8: ...VIEW 48 1 2 38 3 8 44 1 2 38 38 38 D E FRONT VIEW 1 QUANTITY PLAN SECTION A A TOP PLAN VIEW E B F 28 F G A D 14 11 4 3 4 25 1 4 32 3 4 11 43 25 1 4 27 1 4 A A 33 1 4 C 5 2 3 4 G 69 3 4 69 3 4 37 1 4...

Страница 9: ...Component List Dimensions 28 36 42 48 9...

Страница 10: ...eplace Size 60 W Quantity 2 2 5 1 1 4 N M Right Section Front Elevation Top Plan View Plan Section F 69 3 4 57 1 4 M 14 1 4 14 1 4 N 11 11 32 3 4 A 85 1 2 73 1 2 C 85 3 4 85 3 4 E 69 G 55 1 2 65 1 2 C...

Страница 11: ...72 2 Top Medium Part Fireplace Quantity No Size 11 60 2 11 72 2 Top Large Part Fireplace Quantity No Size 13 60 6 13 72 6 Top Sloping Part Fireplace Quantity No Size 34 60 4 34 72 4 Backwall Part Fir...

Страница 12: ...ulation and vapor barriers Figure 75 Notes A The MAGNUM Series fireplace is rated for installation on a combustible floor system when using the Fire Lite application only See pages 60 69 for Fire Lite...

Страница 13: ...eplace The following chart of dimensions is intended to aid in the positioning of an MAGNUM fireplace in a corner condition where the DM 54 chimney must turn 45 degrees to align with overhead framing...

Страница 14: ...ar should squeeze out along the face of the entire joint as a sign of complete and proper sealing of the joint On broader contact surfaces it is advisable to apply several additional 1 2 beads of the...

Страница 15: ...us the one and one half inch 1 1 2 thick fire brick floor in addition to the height of the platform Whether a flush hearth is preferred or a raised hearth the combustible floor on front of the firepla...

Страница 16: ...ed mortar Step 6 The MAGNUM comes with an eight inch 8 thick damper beam assembly a four piece component group that is to be assembled on top of the firebox The damper beam assembly consists of two lo...

Страница 17: ...of the smoke dome components Figure 17 The sloping sidewalls fit in between the front and rear smoke dome components and also fit into the haunches at the ends of the front and rear smoke dome compone...

Страница 18: ...ove the finished firebrick floor The hole size should allow for a one quarter inch 1 4 mortar joint around the air access sleeve for heat expansion The sleeve passes through the firebox wall and must...

Страница 19: ...to fire brick line a MAGNUM fireplace Face joints of one quarter inch 1 4 to three eights inch 3 8 give a good appearance to the finished brickwork however this is just a suggestion and other face joi...

Страница 20: ...of the firebox and damper beam This set back dimension allows for one and one half inch 1 1 2 framing plus one half inch 1 2 thick wall board to pass in front of the smoke dome and at the same time a...

Страница 21: ...side wall pieces stack four high on both the left and right hand ends of the base plate arrangement Figure 24 The stack of four fire box side wall components will be assembled in conjunction with the...

Страница 22: ...e steel angle is in the vertical position and is to be located in alignment with the front of the firebox The ends of the steel angle should not protrude beyond the outer firebox side walls Figure 30...

Страница 23: ...left and the damper support right into place on top of the firebox side walls in between the front and rear damper supports Each of the damper supports right and left is designed specifically for its...

Страница 24: ...ke dome arrangements at each end of the smoke dome Figure 38 Step 16 Continue building the MAGNUM model 60 fireplace smoke dome by cutting two of the smoke dome large pieces part 13 to a bottom length...

Страница 25: ...by 5 The cut edges must then become the butt joint of the two top plates when set into place Figure 44 Therefore the width cuts for each top plate must be on opposite edges of each piece The un alter...

Страница 26: ...t pieces required used as is The firebox side wall components are used without modification The side wall pieces stack four high on both the left and right hand ends of the base plate arrangement Figu...

Страница 27: ...d start at the front face of the side wall component at both the left and right hand walls and run to a point four inches back toward the firebox Figure 53 The steel angle sits in this notch The six i...

Страница 28: ...ht part M64R one each required To be used as is Set the damper support left and the damper support right into place on top of the firebox side walls in between the front and rear damper supports Each...

Страница 29: ...2 Step 17 Place one of the four modified smoke dome top big pieces haunch cut off and 49 3 4 bottom length on top of and flush with the first tier of smoke dome components at the back of the first cou...

Страница 30: ...y meet at the centerline of the smoke dome Typically the outlet hole sits closer to the back of the smoke dome The top plates should sit flush with the front and back of the smoke dome Figure 69 The t...

Страница 31: ...54 Chimney System 60 72 NOTE The maximum installed height of the Isokern DM 54 system on the models 60 72 dual chimney system is 22 without additional structural support BKE Report dated March 30 2011...

Страница 32: ...pening Figure 70 71 9 for models 60 72 Do not build a combustible framed wall out in front of the MAGNUM firebox If sheathing and framing are to be installed across the front face of the MAGNUM smoke...

Страница 33: ...e not maintained due to construction subsequent to the installation of the Isokern unit It is the general contractor s responsibility to assure that listed clearances to combustible framing and to ins...

Страница 34: ...all MAGNUM surfaces Figure 75 When MAGNUM fireplace installations are surrounded by walls that are to be insulated the walls must have enough clearance to the Isokern unit in order to maintain the thr...

Страница 35: ...e overall fit and finish of the MAGNUM fireplace front when the code required noncombustible finished facings are applied This alignment of fire brick application as shown above Figure 76 allows the f...

Страница 36: ...le finish facing material set across the top of the firebox opening Figure 77 WARNING Avoid false chimneys Important Failure to seal any gaps between the front face of the MAGNUM damper plate and the...

Страница 37: ...N UNIT WIDTH D IM N EXTENT OF STEEL L MIN 4x6 STEEL L MASONRY VENEER MASONRY VENEER ALIGN ALIGN ENDS OF ISOKERN STEEL L ALIGN FIREBOX UNIT AND SHEATHING WOOD FLAMMABLE MIN 3 1 2 37 Interior Masonry Ve...

Страница 38: ...as it spans over the MAGNUM firebox opening Figures 80 81 By code requirement this steel L must have a minimum four inch 4 end bearing This bearing surface area shall be provided in the veneer work F...

Страница 39: ...lace opening which project more than one and one half inches 1 1 2 from the face of the fireplace shall have additional clearance from the eight inches 8 equal to the projection Combustible projecting...

Страница 40: ...to back installations proper weight computation on an individual basis is required Consult local structural engineer for load bearing requirements Important Foundations and footings must meet local co...

Страница 41: ...himney passes between one zone of a building to another Ex When the chimney passes through the ceiling into the attic area there must be a sealed area around the chimney so there isn t a chaseway for...

Страница 42: ...nt List Dimensions 42 2 1 1 1 1 6 1 6 2 1 6 2 1 14 12 14 12 25 6 3 3 26 3 26 3 7 3 3 7 3 1 3 31 1 1 Small Crown Cap Large Crown Cap Brickledge 6 High Inner Liner 12 High Inner Liner Outer Casing Offse...

Страница 43: ...ot all of the chimney load off of the firebox and smoke dome Additional reinforced concrete footing and slab area may need to be provided adjacent to or as a continuation of the primary support slab a...

Страница 44: ...e outer casing block aligns with the flue hole in the smoke dome lid Next set the DM 54 inner liner s six inch 6 tall starter piece Figure 89 inside the first outer casing block The factory version of...

Страница 45: ...p or equal Starting on one side of the DM 54 chimney at four foot 4 intervals up the structural wall adjoining the chimney connect one 18 gauage strap tie to the structural wall with two three inch 3...

Страница 46: ...46 DM 54 Chimney System Lateral Support cont FIGURE 92 FIGURE 93...

Страница 47: ...interior flue alignment as each offset block is set to avoid creating overhanging ledges on the inside of the flue Such internal overhangs will inhibit flue drafting Each offset block is to be set fu...

Страница 48: ...block This will leave a distance of 6 3 4 from the face of the MAGNUM firebox smoke dome assembly to the face of the DM 54 outer casing block This allows for the smoke dome to sit flush with the insid...

Страница 49: ...tical chimney run For accurate measuring drop a plumb line down from the far face of overhead obstruction to the level of the top of the smoke dome assembly Measure from the far side of the temporary...

Страница 50: ...distance of offset is six feet 6 and represents twenty four offset blocks in sequence By code the maximum angle of offset for chimney system is 30 off of vertical DM 54 Brick Ledge The DM 54 brickledg...

Страница 51: ...edge The reinforcement rods must start from a depth of at least 18 below the bottom of the brickledge In some cases a minimum reccommendation could be 5 Consult local structural engineer for proper jo...

Страница 52: ...as an inner flashing Figure 106 Place the inner flashing on the first DM 54 outer casing block that fully clears the roof line Keep the flashing to about a one half inch 1 2 lap onto the top of the o...

Страница 53: ...ions and decorative shrouds DM 54 Large Crown Cap Figure 109 The DM 54 large crown cap is a prefabricated cement weather cap for masonry veneer chimneys The large crown cap measures 37 1 2 square and...

Страница 54: ...ety but does not ensure smoke free operation of the fireplace Trees buildings adjoining roof lines adverse wind conditions etc may require a taller chimney for the fireplace to draft properly Chase En...

Страница 55: ...ibed above is also required in all MAGNUM installations where the brickledge is used This required steel lintel placement is in addition to the reinforcing required for DM 54 chimneys with brickledge...

Страница 56: ...s Due to owner preference and architectural design criteria other chimney terminations can be used alone or in conjunction with the crown caps Special design caps may be designed and constructed by ot...

Страница 57: ...d fuel rated chimneys listed to UL 103 ULC S629 2 Double wall with solid pack insulation 3 A combination of double wall solid pack insulation and air space triple wall 4 Triple wall air space solid fu...

Страница 58: ...code and bypass to one side of the firebox in the upper location there are minimum required floor to floor height dimensions See chart page 54 Dimension F The minimum floor to floor height required f...

Страница 59: ...for the upper unit s support slab D is the outside to outside dimension of the two eight inch 8 thick bearing walls underpinning the upper unit s support slab D is also the width of the upper unit s...

Страница 60: ...tated on page 5 of this manual Do not scale drawings Illustrations in this manual are not to scale and are intended to show typical installations Nominal dimensions are given for design and framing re...

Страница 61: ...sub flooring plywood paneling and wood flooring Sheathing materials such as plywood particle board and drywall may cover the smoke dome front at zero inch 0 clearance All combustible sheathing materi...

Страница 62: ...ite Series can be estimated Total approximate Fire Lite Series weight estimates for each Model Model 36 FP 1360 lbs items 2 thru 5 690 2050 lbs Model 42 FP 1450 lbs items 2 thru 5 690 2140 lbs Model 4...

Страница 63: ...d platform The safety strips must extend out from the front of the raised platform at least two inches 2 and must extend to at least two inches 2 beyond the ends of the raised platform Any overlaps in...

Страница 64: ...Floor Joists 14GA Metal Chanel with a 3 Dia Hole Centered in each 12 Cavity 1 Thick Insboard onWood Sub Floor Air From Exterior Air From Room Fire Lite Application Raised Metal Platform cont FIGURE 1...

Страница 65: ...and damper plate This set back dimension allows for one and one half inch 1 1 2 framing plus one half inch 1 2 thick wall board to pass in front of the smoke dome and at the same time align flush wit...

Страница 66: ...ferences However always maintain minimum required clearances to combustible materials and do not violate any specific installation requirements WARNING Failure to use manufacture s provided parts vari...

Страница 67: ...p plate The high temperature blanket is held between the anchor plate and the top plate as a gasket Figure 137 Attach Anchor Plate to the top plate with masonry attachment crews through holes provided...

Страница 68: ...68 FTF 13 Installation Components Round Termination FireStop Spacer Chimney Section Stabilizer Locking Band Anchor Plate Combination Offset Return Elbow FireStop Spacer 30 Offset Return Package 30...

Страница 69: ...rst fire The second fire should be the same as the first fire The second fire should burn for no more than thirty to sixty minutes and allowed to go out Do not refuel the fireplace during the second l...

Страница 70: ...ing season in colder climates thoroughly inspect the Fire Lite fireplace and chimney system Chimneys must be installed so that access is provided for inspection and cleaning The chimney should be insp...

Страница 71: ...Notes 71...

Страница 72: ...thereof is not responsible for any labor costs or indirect costs incurred for the replacement of defective components ISOKERN is not responsible for misuse or mishandling of components Nothing in this...

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