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4

Maintenance and adjustment

74

Nuts:

Front wheels:

150 Nm (15 kgm)

Rear wheels:

150 Nm (15 kgm)

IMPORTANT

Recheck the torques after 10 hours (or

2 hours if on loader work) and then re-
check and if necessary, re-tighten twice
more at ten-hourly intervals. This pro-
tects against the loosening that occurs
from the wheel settling down.

ELECTRICAL EQUIPMENT

To avoid damage to the components of

the alternator charging system, the follow-
ing service precautions must be observed:

• NEVER make or break any of the charg

-

ing circuit connections, including the
battery when the engine is running.

• NEVER short any of the charging com

-

ponents to earth.

• ALWAYS disconnect the battery earth

cable before carrying out arc welding
on the tractor.

• ALWAYS disconnect the battery earth

cable when charging the battery on the
tractor.

• DO NOT use a slave battery of higher

than 12 volt nominal voltage.

• ALWAYS observe correct polarity when

installing the battery or using a slave
battery to start the engine.

• ALWAYS connect the negative earth ca

-

ble first.

Positive

terminal and cable (red).

Negative

terminal and cable marked -

(black).
The electrical circuit is a 12 volt NEGATIVE
EARTH system and requires little attention.
Check and ensure that all cables are se-
cured in place and that terminals are tight.

Battery (Fig. 40)

Check the battery every 250 hours.

WARNING

The battery contains a sulphuric acid

electrolyte which is a corrosive sub-
stance and must be treated with great
care:

•  Corrosive substance.
•  Keep out of the reach of children.
•  Avoid  contact  with  skin  and  eyes.

Battery acid can cause intense ir

-

ritation.

• Wear suitable protective clothing,

gloves and eye protection.

• In case of contact with eyes rinse

immediately with plenty of water
and seek medical attention.

• When charging the battery, charge

in a well—ventilated place and AL-
WAYS switch off at the mains before
disconnecting the terminals.

• If swallowed, seek medical advice

immediately and show the label.

Fig. 40:

• DO NOT use a naked flame to check

the electrolyte level, always use a
voltmeter or hydrometer to check
the state of charge and a flashlight

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Содержание ITM 950

Страница 1: ...Iran Tractor Industrial Group OPERATOR INSTRUCTION BOOK Tractor Models ITM 950...

Страница 2: ...OPERATOR INSTRUCTION BOOK ITM 950 TRACTOR Ver 01 Collect and edited by research and development center of IRAN TRACTOR MANUFACTURING COMPANY ITMCo...

Страница 3: ......

Страница 4: ...aried applications of this machine and assist you in resolving your problems in the cases that you strike a problem not covered by this manual Call on him at any time when you have a question or need...

Страница 5: ......

Страница 6: ...ther thermostart Starting the tractor with jump leads Stopping the engine Emergency stop Running in Use of the travel speed chart Driving the tractor Foot throttle Brakes Towing Driving in deep water...

Страница 7: ...ent Battery Alternator and fan belt Headlights Bulb replacement 62 63 65 65 66 67 68 69 69 70 70 71 71 73 74 74 75 76 77 Lights Fuse box Auxiliary electrical supply Safety decals Cleaning the tractor...

Страница 8: ...ications form Introduction Warranty pre delivery installation Safety symbols and terms General safety rules Safety before operating Safety starting Safety during operation Safety after operation Safet...

Страница 9: ...in any communication to your Iran Tractor Manufacturing Company ITMCo Dealer Tractor serial number Figs 1 and 2 Engine serial number Fig 3 Model Owner or operator Nearest ITMCo Dealer Date of install...

Страница 10: ...owed carefully the trac tor will give years of service in the tradi tion of ITMCo The installation of the product by the Dealer gives the opportunity to ensure that these operating and maintenance ins...

Страница 11: ...ainte nance of the machine should be present for these instructions NOTE ITMCo will not accept responsibility for any claim resulting from the fitment of non approved parts or attachments or unauthori...

Страница 12: ...will be included any more Training When delivering tractor owner will be trained primary repair and maintenance courses These courses will be hold by distributer or dealer Warranty discreditation con...

Страница 13: ...and the word CAUTION is used to indicate a potentially hazardous situation that if not avoided may result in MINOR OR MODERATE INJURY IMPORTANT The word IMPORTANT is used to iden tify special instruc...

Страница 14: ...lothing DO NOT wear loose clothing This may catch on moving parts of the tractor or implement causing injury Wear protective clothing and safety equipment Prolonged children Fig 5 Reading the operatio...

Страница 15: ...tractor is fitted with an authorized pas senger seat Where regulations permit passengers must only be carried if the tractor is fitted with an approved ITMCO passenger seat quired for the application...

Страница 16: ...where required by law Always comply with local traffic regu lations when driving on public roads Handle fuel safely Diesel fuel is flammable and must be handled with care Never refuel or service the f...

Страница 17: ...me to check the electrolyte level always use a voltme Roll over protective structure ROPS DO NOT weld drill or alter ROPS safety structure whether supplied or locally fit ted Damaged ROPS must not be...

Страница 18: ...ive or has missing parts Make sure that the maintenance procedures in this operator s book are completed before us ing the tractor DO NOT leave the tractor unattended with the engine running Service t...

Страница 19: ...sure may break the bead or even the rim with a dangerous explosive force If both beads are not seated when the maximum recommended pressure is reached deflate reposition the tyre relubricate the bead...

Страница 20: ...exhaust fumes may cause asphyxiation Always start the engine from the op erator s seat with all the transmission le vers and the PTO lever in neutral WARNING Never attempt to start the engine while st...

Страница 21: ...on steep slopes Keep a firm grip on the steering wheel at all times with the thumbs clear of the spokes when driving the tractor When a cab or ROPS is fitted if the tractor overturns hold the steering...

Страница 22: ...outside its limits Do not try to upgrade the tractor s performance by unapproved modifications Use a safety chain A safety chain Will help control drawn equipment should it accidentally separate from...

Страница 23: ...ING DO NOT remove or obscure Caution Warning or Instruction Decals Replace any Caution Warning or Instruction De cals that are not readable or are missing Replacement decals are available from your De...

Страница 24: ...1 General information 17 The location of safety decals...

Страница 25: ...General information 1 18 The location of general decals...

Страница 26: ...Controls and instruments General symbols Controls Operating Instruments Warning light panel Lever and switches Pedals and gear levers Controls Genaral Seat 20 22 23 23 25 27 30 30 2 Chapter...

Страница 27: ...ols are shown below with an indication of their meaning Right direction indicator Left direction indicator Master lighting switch Engine coolant Upper beam Lower beam Engine oil pressure Air filter Ba...

Страница 28: ...ls and instruments 21 Engine rev min Temperature of cooling water Fast Ignition on Slow Ignition off Reverse Thermostart engine start Caution and Warning Thermostart only Hazard warning Read operators...

Страница 29: ...nd throttle control lever 9 Live P T O lever engine or ground speed selector 10 Differential lock pedal 11 Three point hitch control lever Divid ing valve 12 Hand brake 13 Clutch pedal 14 P T O engage...

Страница 30: ...ge 5 Fig 2 This shows the amount of fuel in the tank Fuel cut off control 9 Fig 2 To stop the engine pull the control fully OUT to cut the fuel supply to the in jectors and stop the engine Push the co...

Страница 31: ...comes on Alternator charge warning light This red light comes on when the en gine starts and the starter switch key re turns to the auxiliary position The light will come on if the starter switch key...

Страница 32: ...rn ing light This orange light comes on when the differential lock is engaged NOTE The bottom right hand light is not used but has a bulb fitted which can be used as a spare Levers and switches NOTE O...

Страница 33: ...ry Fig 5 1 2 3 4 The starter switch has four positions Fig 5 1 Off Turn the key to this position to stop the engine on ITM 950 tractor 2 Auxiliary This position permits the electrical services to be s...

Страница 34: ...disengage the drive to the transmission Main gear lever 1 Fig 8 The gear lever has a diagram 3 Fig 8 engraved on a plate that riveted on the steering cover and indicate the respective gear positions...

Страница 35: ...hand throttle setting when in creasing engine speed When the foot throttle is released the engine will return to the speed set by the hand throttle Differential lock pedal Fig 10 Fig 10 The differenti...

Страница 36: ...ction of the tractor linkage This system is fully ex plained in the operation section on pages 42 to 44 PTO levers Figs 13 and 14 Live PTO lever Fig 13 Fig 13 To engage live PTO depress the clutch ped...

Страница 37: ...ctions Before using en sure that the trailer plug is correctly wired up SEAT Spring suspension seat Fig 19 To adjust the seat for height proceed as follows 1 Weight adjustment For maximum comfort it i...

Страница 38: ...slide the seat either forward or backward as required Seat belt Fig 20 The seat belt when fitted to tractors with ROPS is a simple lap type it can only be effective if The seat is properly adjusted Th...

Страница 39: ......

Страница 40: ...l speed chart Driving the tractor Foot throttle Brakes Towing Driving in deep water Power Take Off PTO Hydraulic lift system Tillage operation Position control Lifting linkage Attaching an implement D...

Страница 41: ...steering full power steering is not immediately available when the tractor is started in very cold conditions below 0 C 32 F In these conditions allow the tractor engine to run for three minutes befor...

Страница 42: ...conds CAUTION If the engine fails to start ensure that the starter motor pinion is at rest before re engaging the starter motor 10 Re engage the starter by moving the key to the start position 11 When...

Страница 43: ...mage to the turbo charg er when fitted allow the engine to idle at 1000 rev min for approximately one min ute This will allow the turbo charger tur bine to slow down and manifold to cool This must not...

Страница 44: ...when travelling in a speed limited area 2 To establish the correct gear and ground speed at which the P T O driven implements e g spinner broad casters or sprayers etc will operate at 540 rev min for...

Страница 45: ...Low work range The main gear lever 1 provides the operating gears within the range selected Fig 5 2 1 GENERAL DRIVING ADVICE 1 Use the hand throttle to control the tractor speed when working in the f...

Страница 46: ...ls must always be locked together to ensure uniform brake application and maximum stopping abil ity Only unlock the brakes when making sharp turns Sharp turns must only be made at slow speeds Fig 6 Op...

Страница 47: ...isengage the PTO stop the engine and remove the key DO NOT work under raised equipment Before engaging a PTO driven im plement and after fitting ALWAYS carefully raise and lower the imple ment using P...

Страница 48: ...the reverse direction To engage the PTO Proportion of ground speed Depress the clutch pedal fully move the PTO engaging lever Fig 9 and live PTO lever Fig 9 B position to up posi tion In this positio...

Страница 49: ...then let it be remain in steady state 2 In order to lower the arms move the position control lever down until de sired height is reached then let it be remain in steady state 3 To keep implement in th...

Страница 50: ...n be ad In work When the desired working depth has been obtained do not move the control lever For adjusting of work depth move the control lever to down side and for de creasing of work depth move th...

Страница 51: ...fitted 2 Ensure that the stabilizers have side Key to Fig 12 1 Top link 2 Stabilisers 3 Left hand lift rod 4 Lower links 5 Right hand adjustable lift rod 6 Lifting cylinders 7 Levelling lever Top lin...

Страница 52: ...e with the dimensions given in Table 3 3 depending on the category of linkage used In this tractor is category 1 see Fig 14 Linkage type A lower link width B Top link height Category 1 683 mm 460 mm m...

Страница 53: ...ive the tractor forward before returning the Hydraulic Control Lever to the Transport posi tion SAFETY CHAINS Fig 15 When towing implements on the high way use a safety chain with a tensile strength e...

Страница 54: ...icken houses etc When the ROPS frame is in the lowered position the seat belt must NOT be worn Drive with extra care In this position roll over protection is not provided The ROPS frame MUST be mainta...

Страница 55: ...ame Fig 18 Fig 18 To fold down and erect the frame pro ceed as follows 1 Slack and remove the nuts 2 Hold the frame steady and withdraw all bolts 3 Using extreme care the upper frame is heavy and stan...

Страница 56: ...ic oil level Hydraulic pump Steering and linkage pump oil strainer Wheels Tractor lift points Wheel mounting Tyres Track setting Rear wheel weights 50 51 54 55 55 56 58 60 62 63 65 65 66 67 68 69 69 7...

Страница 57: ...to 81 4 to 27 10W 30 15W 30 20W 30 10W40 15W 40 20 Hot Above 64 Above 18 15W 40 20W 30 20W 40 20W 50 Diff lock reservoir All conditins All conditins All conditins Brake fluid DOT3 Table 4 1 Oil capac...

Страница 58: ...Change the fuel filter 60 5 Service the injectors 61 3 Air cleaner Check the oil bath air cleaner level 62 8 Change air filter 62 9 Cooling system Check the radiator coolant and top up 63 10 Clean th...

Страница 59: ...numbers and lubricating points of the tractor are shown on the next page NOTE Flexible maintenance times vary according to individual conditions of operation You must establish times for servicing fl...

Страница 60: ...tenance and adjustment 53 Flex 100 hourse 250 hourse 500 hourse 1000 hourse Tractor Maintenance and Lubrication chart 21 1 8 11 20 6 6 6 6 5 4 3 22 21 19 6 21 13 7 10 12 9 2 22 22 17 16 18 21 22 17 16...

Страница 61: ...h the Service En gineer Routine service This section gives full details of the service procedures necessary to maintain your tractor in peak efficiency Also infor mation on how to make the adjustments...

Страница 62: ...es providing facilities for receipt of used oil If in doubt contact your local authority for advice Servicing the tractor Keep hands tools and items of cloth ing clear of all moving parts Avoid skin c...

Страница 63: ...to allow pressure to escape before removing it This is par ticularly important if the engine is hot Fuel filler Fig 4 WARNING Do not fill with fuel when the engine is hot or running To remove the fue...

Страница 64: ...conditions Fig 5 Fig 6 Fig 6 Articulated swivel housing jointed to main box nipple 1 point Fig 7 Fig 8 Fig 7 Clutch pedal nipple 1 point Fig 8 Differential lock pedal nipple 1 point Fig 9 Fig 10 Fig 9...

Страница 65: ...urs Fig 12 1 With the tractor standing on level ground place a drain pan beneath the engine sump then remove the engine sump plug 2 Allow the old engine oil to drain out completely 3 Refit the drain p...

Страница 66: ...onditions and low fuel quality change the engine oil and oil filter every 125 hour or 6 months whichever is the sooner Valve tip clearances Fig 14 Check the valve tip clearances eve ry 1000 hours The...

Страница 67: ...e it Fig 15 3 2 4 1 5 Discard the element 2 6 Reassemble with new filter element and a new gasket 4 7 Remove air from the fuel system and check for leaks Removing air from the fuel system If at any ti...

Страница 68: ...17 on the fuel injection pump and oper ate the fuel lift pump until fuel free of air bubbles issues from the vent then retighten the vent plug Fig 17 1 2 Fuel injectors and thermostart 5 Slacken the...

Страница 69: ...ng the system 5 Eliminate air from the system through the thermostart fuel pipe connection 2 Fig 16 or outlet union on top of the fuel filter from the injectors 4 Remove the injector flange setscrews...

Страница 70: ...kin and eyes Wear suitable protective clothing and gloves Harmful by inhalation and if swal lowed If swallowed seek medical advice immediately and show the label or container Coolant Check the radiato...

Страница 71: ...ions must be added to the cooling system water Use ITMCO ad vised Anti freeze available from your IT MCO local Dealer who will advise you of the correct proportions of anti freeze mix ture to suit you...

Страница 72: ...ed with oily substances may be cleaned with a detergent solution pref erably applied with a high pressure washer CLUTCH ADJUSTMENT Fig 24 Check the clutch adjustment every 100 hours When the tractor e...

Страница 73: ...erential lock every 500 hours Ensure that the pedal Fig 26 operates freely throughout its complete travel Fig 26 Check the fluid level every 250 hours WARNING It is very important that the following s...

Страница 74: ...ling Pors Front Rear 1 2 Max Min Check the transmission and hy draulic oil level every 100 hours The oil level must be maintained be tween the MAX and MIN marks on the dipstick for normal use When usi...

Страница 75: ...of the oil then if necessary add further oil and refit the filler plug Hydraulic pump Steering and linkage pump oil strainer Figs 31 and 32 Change hydraulic pump oil strainer every 1000 hours 1 Drain...

Страница 76: ...min and max of oil gauge NOTE At the first Dealer Service 50 hours the steering pump filter and oil must be changed by your ITMCO dealer WHEELS Due to size and load on tractor wheels bear following p...

Страница 77: ...danger area After setting track or just changing wheels check tightness of nuts and in case of setting also bolts on rims on front and rear wheels with correct torque Regularly check tightness of nuts...

Страница 78: ...r ten hours or two hours if on loader work and then recheck and if necessary retighten twice more at ten hour intervals This protects against the loosening that occurs from assemblies settling Rear wh...

Страница 79: ...is the sooner WARNING Tyre tread and ply rating or load in dex must match across the axle DO NOT fit a radial one side and a crossply on the other Check that the tyre pressures are correct for the par...

Страница 80: ...or even the rim with a dangerous explosive force If both beads are not seat ed when the maximum pressure is reached deflate reposition the tyre relubricate the bead and re inflate Observe the followi...

Страница 81: ...slave battery to start the engine ALWAYS connect the negative earth ca ble first Positive terminal and cable marked red Negative terminal and cable marked black The electrical circuit is a 12 volt NE...

Страница 82: ...nized water In the event of an accidental discharge it is strongly recommended that the battery is fully recharged in the work shop The recharge should be carried out by a mains charger at 7 amps ALTE...

Страница 83: ...tion the tractor facing a wall or screen 2m 6 ft away Fig 44 2 Mark a point on the wall or screen by sighting down the hood centre line 3 Draw a vertical line 1 through the point 4 Draw a horizontal l...

Страница 84: ...Panel Figs 46 to 48 nstrument panel work as electrical package and to gain access to panel raise the hood slack cover nuts and pull out it Fig 46 Fig 47 Fig 48 Panel sockets LIGHTS Plough light bulb F...

Страница 85: ...changing a bulb turn off the respective switch Front light 5 watt If they are led type replace them Direction indicator light 21 watt Fig 50 Front and direction indicator light To change a bulb 1 Swit...

Страница 86: ...3 with the failed bulb 3 The switch is retained by a sprung tag 1 Fig 53 at either end Press in the tags and remove the switch assembly 4 To change the bulb press in tag 2 Fig 53 using a small screwd...

Страница 87: ...ll out the blown puse using the plastic withdrawal tool sup plied in the rubber pad adjacent to fuse box along with spare fuses Fig 55 2 3 4 5 6 7 8 1 9 11 10 Always ensure that the new fuses is of th...

Страница 88: ...simple Use plenty of water to soften dirt ad hering to the surface If you use a jet of water try and keep it away from electrical components such as the al ternator and starter motor If it is found n...

Страница 89: ...size farm 4 The storage tank Fig 57 should be under cover and supported on cradles of sufficient height to enable the trac tor fuel tank to be filled by gravity and should have a suitable manhole cov...

Страница 90: ...ntry of water Drums should be stored at a slight angle thus allowing any water to run off the top lip Drums of fuel should not be stacked for a long period before use 6 Drums in use outside must have...

Страница 91: ......

Страница 92: ...Engine Transmission Clutch Brakes Fuel system Electrical system Power take off P T O shaft Steering Wheels and tyre sizes Capacities Weight Dimensions Wiring diagram 86 87 87 87 87 88 89 89 89 89 89 9...

Страница 93: ...mm Capacity 2 5 liters Compression Ratio 18 5 1 Firing order 1 2 3 Idle speed Average 750 rev min Maximum speed no load 2470 rev min Maximum engine power at 2250 rev min 45 horse power Maximum engine...

Страница 94: ...nd pinion 9 x 37 Clutch Type Single Brakes Foot brakes Drier brake shoe operated on both rear wheels Parking brakes With hand lever operates on both rear wheels Fuel system Fuel lift pump Mechanical F...

Страница 95: ...1 Headlight 45 40 P45t UEC 2 Plough light 55 PK22s H3 3 Direction indicator 21 BA15s SCC 4 Stop and rear light 5 21 BAY15d SBC index 5 Side light front 5 BA15s SCC 6 Number plate 5 BA15d SBC 7 Instru...

Страница 96: ...splines 6 Steering Type Articulated hydrostatic Wheel and tyre sizes Front and rear 16x8 25 6ply Capacities No Location Capacity liter 1 Engine oil 5 7 2 Fuel tank 30 3 Cooling system 10 2 4 Air clean...

Страница 97: ...ing wheel 1190 B Over rops 1580 C Ground clearance under Drawbar 510 D Overall width 1060 Distance Specification Size mm E Overall length 3040 F Wheel base 1210 G Ground clearance under clutch 290 H G...

Страница 98: ...Trailer socket 29 Earth Negative contact 30 Rear fender light 31 Rear fender light 32 Hand brake switch 33 P T O Switch 34 Safety switch 35 Brake switch 36 Number plate light 37 Work light Wiring col...

Страница 99: ...5 Specifications 92 Fig 1 Panel harness...

Страница 100: ...5 Specifications 93 Fig 2 Engine harness...

Страница 101: ...5 Specifications 94 Fig 3 Front harness...

Страница 102: ...5 Specifications 95 Fig 4 Rear harness...

Страница 103: ...Notes 96...

Страница 104: ...Notes 97...

Страница 105: ...Notes 98...

Страница 106: ...CTURING COMPANY P O Box 51385 4687 Tel 98 41 34245850 Fax 98 41 34245858 Tehran Office Corner of Nakh Zarin Ave Opposite of Shahab Khodro 9th Kilometer of Special Road of Karaj Tel 98 21 44513201 2 Fa...

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