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Optidrive VTC – User Guide 

 

                                                      www.invertek.co.uk 

 

 

 

25

 

8.

 

Troubleshooting 

8.1.

 

Fault messages 

Fault Code 

Description 

Corrective Action 



Factory Default parameters have 
been loaded 

Press STOP key, drive is ready to configure for particular application 




Instantaneous over current on drive 
output.  
Excess load on the motor. 
Over temperature on the drive 
heatsink 

If the fault occurs immediately when enabling the drive, disconnect the motor cable from the output 
terminals of the drive and restart the drive. If the fault re-occurs with no motor connected, contact 
your local Invertek Sales Partner. If the drive runs correctly with not motor connected, check the 
motor, motor cable and any connections or junction boxes for phase – phase and phase – earth short 
circuits. Wherever possible, motors and connection cables should be checked with a high voltage 
insulation tester (Megga) prior to connection to the drive. 
Ensure that no switching devices, such as contactors or local isolators are switching during operation of 
the drive. 
Check the motor cable length does not exceed the specified maximum 
Ensure the motor nameplate parameters are correctly entered, P1-07, P1-08, P1-09.  
Ensure an autotune has been successfully completed for the connected motor.  
Check the load mechanically for a jam or stalled condition, or shock loads.  
Increase the ramp up time in P1-03.  



Drive has tripped on overload after 
delivering >100% of value in P1-08 for 
a period of time. 

Check to see when the decimal points are flashing (drive in overload) and either increase acceleration 
rate or reduce the load. Check motor cable length is within spec. Ensure the motor nameplate 
parameters are correctly entered, P1-07, P1-08, and P1-09. Ensure an autotune has been successfully 
completed for the connected motor. Check the load mechanically to ensure it is free, and no jams, 
blockages or other mechanical faults exist 



Brake channel over current 

Over current in the brake resistor circuit. Check the cabling to the brake resistor. Check the brake 
resistor value. Ensure minimum resistance values form the rating tables are observed. 



Brake resistor overload 

Brake resistor overload. Increase deceleration time, reduce load inertia or add further brake resistors 
in parallel, observing the minimum resistance value for the drive in use. 



Fast over current trip 

Check wiring to motor, look for ph-ph or ph-Earth short circuit.  Check drive ambient temp, additional 
space or cooling needed? 
Check drive is not forced into overload. 



Over voltage on DC bus 

Supply problem, or increase decel ramp time P1-04. 



Under voltage on DC bus 

This occurs routinely when power is switched off. If it occurs during running, check power supply 
voltage. 



Heatsink over temperature 

Check drive ambient temp.  Additional space or cooling required. 



Under temperature 

Trip occurs when ambient temperature is less than 0°C.  Temperature must be raised over 0°C in order 
to start the drive. 



Faulty thermistor on heatsink. 

Refer to your IDL Authorised Distributor. 



External trip (on digital Input 3) 

E-trip requested on digital input 3.  Normally closed contact has opened for some reason. 
If motor thermistor is connected check if the motor is too hot. 



Comms loss trip 

Check communication link between drive and external devices. Make sure each drive in the network 
has its unique address. 



Input phase loss trip 

Drive intended for use with a 3 phase supply has lost one input phase. Check incoming supply and 
fuses. 



Phase Imbalance 

Mains incoming supply voltage has an imbalance of >3% for over 30 seconds. Check incoming supply 
and fuses 



Internal memory fault. 

Parameters not saved, defaults reloaded. 
Try again. If the problem re-occurs, refer to your local Invertek Sales Partner. 



Autotune Failed 

Measured motor stator resistance varies between phases. Ensure the motor is correctly connected and 
free from faults.  Check the windings for correct resistance and balance. 



Measured motor stator resistance is too large. Ensure the motor is correctly connected and free from 
faults. Check that the power rating corresponds to the power rating of the connected drive.

 



Measured motor inductance is too low. Ensure the motor is correctly connected and free from faults.

 



Measured motor inductance is too large. Ensure the motor is correctly connected and free from faults. 
Check that the power rating corresponds to the power rating of the connected drive.

 



Measured motor parameters are not convergent. Ensure the motor is correctly connected and free 
from faults. Check that the power rating corresponds to the power rating of the connected drive.

 



Spin Start Failure 

Spin start function (P2-18=1) failed to detect motor speed 
Check motor and connections. Ensure motor speed is less than maximum speed (P1-01). Make sure 
motor base frequency (P1-09) is <100Hz 



4-20mA Input Signal Loss 

The level of the 4-20mA signal applied to analog input 2 (Terminal 4) has dropped below the minimum 
threshold of 3mA. Check for wiring or signal transducer faults 

 

Содержание Optidrive VTC

Страница 1: ...User Guide Optidrive VTC Variable Torque Control AC Variable Speed Drive 1 5 160kW 2 250HP Installation and operating instructions...

Страница 2: ...ired Use screened motor cable Note For motor cable lengths greater than 100m an output dv dt filter must be used part number OD OUTFx please refer to the Invertek Stock Drives Catalogue for further de...

Страница 3: ...tings 13 5 5 Terminal Control 14 5 6 Keypad Control 14 5 7 Motor Autotuning 15 5 8 Operation of Three Phase drives on Single Phase Supplies 15 6 PARAMETERS 16 6 1 Parameter Group 1 Basic Parameters 16...

Страница 4: ...he enable input signal is present The STOP function does not remove potentially lethal high voltages ISOLATE the drive and wait 10 minutes before starting any work on it Electric shock hazard Disconne...

Страница 5: ...V 10 3 Phase Input kW Model Number kW HP Model Number HP Output Current A Frame Size ODV3 22150 xx 1 5 ODV3 22020 USA 2 7 2 ODV3 22220 xx 2 2 ODV3 22030 USA 3 10 5 9 2 ODV 32030 xx 3 0 ODV 32040 USA 4...

Страница 6: ...ht 260mm Width 171mm Depth 175mm A 210mm B 163mm Incoming Power Terminals C 25mm Help Card Keypad Display See Section 0 on page 12 Footprint View RJ11 Connector See Section Infra Red Interface Weight...

Страница 7: ...s N1 160mm Centres N2 105mm Slots D1 8 5 x 22mm Busbar Connections Length A1 40mm Connection Diameter D2 9mm Note The choke is always supplied with the drive and MUST be used 3 2 Before Installation C...

Страница 8: ...water from all directions High moisture salt or chemical content environments should use a suitably sealed non vented enclosure Enclosure Front View Enclosure Side View The enclosure design and layou...

Страница 9: ...unding point for the motor cable shield The motor cable shield connected to this terminal drive end should also be connected to the motor frame motor end Use a shield terminating or EMI clamp to conne...

Страница 10: ...r Terminal Box Connections Most general purpose motors are wound for operation on dual voltage supplies this is indicated on the nameplate of the motor This operational voltage is normally selected wh...

Страница 11: ...tput 4 Digital Input 3 Analog Input 2 Digital Logic 1 input voltage range 8 to 30V DC Logic 0 input voltage range 0 to 8 V DC Analog 0 to 10V 0 to 20mA or 4 to 20mA 5 24V User Output 24V 100mA 1k mini...

Страница 12: ...n parameter edit mode RESET STOP Used to reset a tripped drive When in Keypad mode is used to Stop a running drive START When in keypad mode used to Start a stopped drive or to reverse the direction o...

Страница 13: ...isplay shows Press Display shows Set Parameter to minimum value Any numerical value Whilst editing a parameter value The parameter is set to the minimum value When editing P1 01 Display shows Press Di...

Страница 14: ...be adjusted anywhere between minimum and maximum speed using the potentiometer To display motor current Amps briefly press the Navigate key Press again to display the motor power Press again to retur...

Страница 15: ...trol mode is changed P4 01 User Selected Autotune The user can program the drive to carry an autotune if required as follows Ensure the motor nameplate values are correctly entered in P1 07 Motor Rate...

Страница 16: ...el ramp time P1 06 Energy Optimiser 0 Disabled 1 Enabled 0 Disabled When enabled automatically reduces applied motor voltage on light load Minimum value is 50 of nominal P1 07 Motor rated voltage 0 20...

Страница 17: ...above zero speed Options 4 to 6 the Digital output is enabled using the level set in P2 12h and P2 12L Analog Output Mode 7 Motor Speed 0 to 10V 0 to P 01 8 Motor Current 0 to 10V 0 to 200 of P1 08 9...

Страница 18: ...riod set in P2 20 P2 21 Display Scaling Factor 0 000 to 30 000 0 000 Disabled if P2 21 is set to 0 If P2 21 is set 0 the variable selected in P2 22 is multiplied by the factor entered in P2 21 and dis...

Страница 19: ...ts an offset as a percentage of the full scale range of the input which is applied to the analog input signal P2 33 2 nd analog input format Digital 0 to 10V DC 4 to 20mA 0 to 20mA Selects the format...

Страница 20: ...ference Setpoint 0 P3 06 is used 1 Bipolar analog input is used P3 06 PID digital reference 0 0 to 100 0 0 0 Sets the preset digital PID reference setpoint P3 07 PID controller high limit output P3 08...

Страница 21: ...s Phase to phase supply voltage P0 23 Supply voltage L2 L3 Drive dependent Volts Phase to phase supply voltage P0 24 Supply voltage L3 L1 Drive dependent Volts Phase to phase supply voltage P0 25 Rese...

Страница 22: ...osed Reverse Run enable External trip input Open Trip Closed No Trip Bipolar analog input 11 Open Stop disable Closed Run enable Open Bipolar analog speed ref Closed Preset speed 1 External trip input...

Страница 23: ...ut 18 Open Stop disable Closed Run enable Open Digital speed ref Closed Preset speed ref Digital Input 3 Bipolar analog input Preset reference Open Open Preset Speed 1 Closed Open Preset Speed 2 Open...

Страница 24: ...s Control Mode P1 12 4 P2 01 Digital input 1 T2 Digital input 2 T3 Digital input 3 Analog input 2 T4 Bipolar analog input T6 0 2 4 6 9 13 16 18 Open Stop disable Closed Run enable No Function No Funct...

Страница 25: ...rcuit Check drive ambient temp additional space or cooling needed Check drive is not forced into overload Over voltage on DC bus Supply problem or increase decel ramp time P1 04 Under voltage on DC bu...

Страница 26: ...100 6 ODV 42185 9 ODV 42250 USA 12 4 96 1 100 25 36 39 6 10 100 6 ODV 42220 11 ODV 42300 USA 15 4 115 4 125 35 45 49 5 16 100 6 ODV 52300 15 ODV 52400 USA 20 5 146 1 160 50 55 60 5 16 100 3 ODV 52370...

Страница 27: ...L applications NOTE For cUL compliance fuse type Bussmann KTN R KTS R or equivalent must be used ODV 34150 ODV 34200 USA units are not UL listed 380 480V 10 3 Phase Input 3 Phase Output Model kW Model...

Страница 28: ...050 USA 5 2 7 6 10 1 5 6 1 6 7 1 5 100 47 ODV 25550 5 5 ODV 25075 USA 7 5 2 11 7 16 2 5 9 9 9 2 5 100 47 ODV 35075 7 5 ODV 35100 USA 10 3 16 1 20 2 5 14 15 4 2 5 100 22 ODV 35110 11 ODV 35150 USA 15 3...

Страница 29: ...ands Many Master devices treat the first Register address as Register 0 therefore it may be necessary to convert the Register Numbers detail in section 10 5 by subtracting 1 to obtain the correct Regi...

Страница 30: ...R 03 Output Motor Current 0 6000 Output Motor Current in Amps x10 e g 10 1 0 Amps 10 R 03 Output Motor Power 0 3200 Output Motor Power in kW x10 e g 100 10 0kW 11 R 03 Digital input status 0 15 Indic...

Страница 31: ...tion Units Default User Setting P2 34 2 nd analog input scaling 100 0 P2 01 Digital input function select 0 P2 35 Digital speed reference scaling control 0 P2 02 Preset Speed 2 Hz 0 0 P2 36 Analog out...

Страница 32: ...26 Keypad operation see page 14 Motor Cable Sizes Check drive rating information on page 26 Motor Connections Check for Star or Delta see page 10 Motor Nameplate Details Enter the motor rated voltage...

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