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SECTION 1 

!

 GENERAL INFORMATION

1.1 INTRODUCTION

Rheotherm

 flow monitors and flow switches offer reliable flow detection in liquids, gases and slurries.

®

They are manufactured exclusively by Intek, Inc. and employ a patented thermal technique used by
industry since 1978.  The unique transducer designs have protected sensors, are easy to install and
require little or no maintenance.

Each 

Rheotherm

 flow meter consists of two elements — a transducer and an electronics unit.  The

transducers come in two basic designs, intrusive and nonintrusive (

SECTION 2.1

). Design selection

is based on application constraints or customer preference.  The Model 400 electronics, for signal
processing, are housed in an explosion-proof enclosure which is integrally mounted on the transducer.

The Model 400 flow switch/monitor is designed to be used for flow rate monitoring and trending, flow
/ no flow detection, or specific low and/or high level alarm(s) over a nominal 10 to 1 flow range.  These
units can also be used to detect the presence or absence of liquid in a line.  The Model 400 can be
ordered equipped with one SPDT relay and one 4-20mA nonlinear flow monitor output, or equipped
with two adjustable SPDT relay switches and no flow monitor output.

Key features of the Model 400 

Rheotherm

 flow switches / flow monitors are:

No moving parts — There are no rotating, translating, undulating or oscillating parts to wear,
stick, break or fatigue.

Ruggedness/chemical compatibility — The wetted surface(s) can be any of a number of
corrosion resistant metals or alloys. There are no internal joints or seals in a TU or TUL type
transducer.  The standard material of construction for the transducers is 316 stainless steel.

Immunity to shock and vibration.

Adjustable set point(s) with red/green bicolor LED.

4-20mA flow output for flow monitoring, trending or data logging.

User selectable time response enhancement feature.

Fluid pressure options to 5,000 psi.

The Model 400 flow switch/monitor is designed for moderate temperature applications.  Intek, Inc. also
manufactures flow switches and precision linear flow meters to meet more demanding process
environments.  

Rheotherm

 instruments have proven performance in a wide variety of demanding liquid

and gas flow applications, including:

Low liquid flows from a few GPM down to 20 cc/day.
True mass flow in large diameter air/gas ducts.
Low liquid velocities in large lines (down to 0.5 ft/min).
Vacuum system air in-leak monitoring in power plants and other vacuum drying processes.

Содержание Rheotherm 400

Страница 1: ...its satisfaction to have been thus defective this warranty being expressly in lieu of all other warranties express or implied and all other obligation or liabilities on Intek s part The purchaser will...

Страница 2: ...UT CURVE 11 SECTION 4 MAINTENANCE 12 4 1 GENERAL MAINTENANCE 12 4 2 FIELD CALIBRATION 12 4 3 SPARE PARTS 13 4 4 TROUBLE SHOOTING 13 TABLE III TROUBLE SHOOTING GUIDE 13 SECTION 5 CUSTOMER SERVICE 14 5...

Страница 3: ...utput or equipped with two adjustable SPDT relay switches and no flow monitor output Key features of the Model 400 Rheotherm flow switches flow monitors are No moving parts There are no rotating trans...

Страница 4: ...ature signal into a temperature compensated and scaled flow output signal The signal for most cases is proportional to the logarithm of flow rate Intek also utilizes a proprietary electronic time cons...

Страница 5: ...N 2 INSTALLATION Large fluid temperature transients can result in false alarms Consult factory for recommendations to minimize the impact of thermal transients These instructions cover installation ca...

Страница 6: ...ing Ifcleaningisneeded use non residue solventandwipe dry If the sensor has a connector box keep moisture out Make sure the lid is tightly sealed and if supplied the gasket is in place Seal conduit li...

Страница 7: ...All dual probe transducers NPT 2I BF 2I are installed so that the two probes are side by side across the fluid stream Never rotate the electronics housing If this occurs the transducer can be damaged...

Страница 8: ...ment of the instrument calibration cal potentiometer after installation See SECTION 4 2 For liquid measurement systems using high pressure gas to force flow the effects of the absorbedgasmustbeconside...

Страница 9: ...d except for 115 to 230 Vac conversions To select either 24 Vac or high voltage 115 or 230 Vac ensure that power has been disconnected Then remove the electronics module by removing the modular sensor...

Страница 10: ...pulling wire pot the conduit near the enclosure if there is any possibility of them trapping water or moisture The lid of the enclosure should be on tight enough to make a good seal against the gaske...

Страница 11: ...o about forty seconds depending on where the level adjust is set Apply power only after reading and adhering to instructions in SECTION 2 of this manual 3 2 1 Adjustment of the ALARM1 flow switch setp...

Страница 12: ...10...

Страница 13: ...Trip2 potentiometer counter clockwise until the relay de energizes This is the alarm condition C If RELAY2 is de energized adjust Trip2 slowly clockwise just until the relay energizes D If the relay c...

Страница 14: ...nces between the two settings 3 3 GENERAL INFORMATION The Model 400 instrument is compensated for a wide range of both ambient and flowing media temperatures However abrupt changes in the temperature...

Страница 15: ...nit can be found after SECTION 6 For an uncalibrated unit with a 4 20mA option a typical curve is shown in Figure 6 Check SECTION 6 for the corresponding full scale value for this instrument Flow can...

Страница 16: ...ts which it operates The joints of all intrusive probes tips should be inspected for wear and corrosion 4 2 FIELD CALIBRATION If the unit was purchased with a 4 20mA output and calibrated at the facto...

Страница 17: ...ON PROBABLE CAUSE REMEDY Flow trip level continually drifting downward with constant flow Coating forming on wetted surface of transducer 1 Clean transducer periodically 2 Adjust span potentiometer cl...

Страница 18: ...and have questions please call our experienced engineers for assistance In many cases we can solve a problem over the phone Please provide as complete a description as possible of the problems encoun...

Страница 19: ...50 60 Hz G 200 240 Vac 50 Hz G other Maximum Pressure G X Full Scale Flow G Analog Output G Clamped current supplying 4 20mA flow output G none Relay Output s G ALARM1 SPDT 10A res 125 Vac G ALARM2 S...

Страница 20: ...16...

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