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5 Troubleshooting

■

E3.107: communication loss of main processor

Cause:
Cyclic handshake communication between main processor and coprocessor is lost.

Probable Cause

Confirming Method

Corrective Action

Internal communication failure

The fault persists after the servo drive

is powered off and on several times.

Replace the servo drive.

■

E3.108: parameter storage fault

Cause:

Parameter values cannot be written to EEPROM.
Parameter values cannot be read from EEPROM.

Probable Cause

Confirming Method

Corrective Action

1. Parameter writing is

abnormal.

Modify a parameter, power on the servo

drive again and check whether the

modification is saved.

If the modification is not saved and the fault

persists after the servo drive is powered

off and on several times, replace the servo

drive.

2. Parameter reading

is abnormal.

■

E3.111: group 2000h/2001h parameter abnormal

Cause:

The total number of parameters changes, which generally occurs after software updates.
The actual parameter values of group 2000 or 2001 exceed the limit, which generally occurs after software

updates.

Probable Cause

Confirming Method

Corrective Action

1. Instantaneous power failure

occurs during parameter storage.

Check whether instantaneous power

failure occurs during parameter

storage.

Set drive model (2001-0Bh)

incorrectly, and power on the system,

then correctly set the drive model

and power on the system again.

2. Instantaneous power failure

occurs during serial encoder

motor parameter writing.

Check whether instantaneous power

failure occurs during serial encoder

motor parameter writing.

Write the parameters of serial

encoder motor by using Inovance

commissioning software.

3. The software is upgraded.

Check whether the software is

upgraded.

Set drive model (2001-0Bh)

incorrectly, and power on the system,

then correctly set the drive model

and power on the system again.

4. The servo drive is faulty.

If the fault persists after the servo

drive is powered off and on again,

and step 1 and 2 are repeated for

several times, it indicates that the

servo drive is faulty.

Replace the servo drive.

Содержание SV820N Series

Страница 1: ...owed Radial and Axial Loads 17 1 3 6 Electrical Specifications of the Motor Brake 17 1 3 7 Motor Torque Speed Characteristics 18 1 4 Table of Servo System Configuration Specifications 21 1 5 Bleeder R...

Страница 2: ...f Absolute Encoder Cable 47 3 5 Wiring to Control Signal Terminal CN1 of Servo Drive DI DO 52 3 5 1 DI Circuit 54 3 5 2 DO Circuit 57 3 6 Wiring to Communication Signal Connectors CN4 CN5 58 3 6 1 Wir...

Страница 3: ...4 2 Jog Running 119 6 5 Cyclic Synchronous Position CSP Mode of SV820N with AM600 Controller 120 6 5 1 Creating a Project 120 6 5 2 Communication Setting 120 6 5 3 Adding Devices for the Configuratio...

Страница 4: ...s and conveying machinery This User Guide describes the correct use of the SV820N series servo drive including safety information mechanical and electrical installation commissioning and maintenance R...

Страница 5: ...to ensure safety in the application site where all possible actions of the equipment occur When the motor shaft runs without being grounded based on the actual mechanical and installation conditions t...

Страница 6: ...lete system is safe and designed according to the relevant safety standards Inovance Technology and Authorized Distributors can provide recommendations related to the Servo Drive to ensure long term s...

Страница 7: ...ication marks on the product nameplate indicate compliance with the corresponding certificates and standards Certification Mark Directives Standard CE EMC directives 2014 30 EU AC servo drive EN 61800...

Страница 8: ...inal CN3 Ethernet connection terminal CN4 EtherCAT output terminal CN5 EtherCAT input terminal ErherCAT network interface CN5 IN connecting to master station or previous slave station X1 X2 Terminals...

Страница 9: ...he next servo drive Servo motor main circuit cables Next servo drive The servo drive is directly connected to an industrial power supply with no isolation such as transformers In this case a fuse or c...

Страница 10: ...Control Board Type N Network type Mark Power Supply Unit Type 1S 1 kW 2S 2 kW Mark Drive Unit 1 1A 1 1 A 1B 1 6 A 1C 2 8 A 1D 4 6 A 2A 1 1 A 2B 1 6 A 2C 2 8 A 2D 4 6 A Single axis drive unit rated cu...

Страница 11: ...ts are for the replacement of damaged ones in the original servo drive only Contact your supplier if any unit needs replacing 1 2 Technical Specifications 1 2 1 Basic Specifications Item Description B...

Страница 12: ...n The drive slows down and stops when P OT and N OT act Protection functions Overcurrent overvoltage undervoltage overload main circuit detection abnormal heatsink overheat power supply phase loss ove...

Страница 13: ...opping under When the control power is disconnected the dynamic brake will act 4 Refer to H02 08 Parameters for function setting of dynamic brake 1 2 2 EtherCAT Communication Technical Specifications...

Страница 14: ...d Oil Sealing 1 Oil sealing 2 Brake 4 Oil sealing brake None Z 0 Mark Shaft Connection Mode 1 Plain shaft 2 Solid and keyed 3 Solid keyed and tapped holes 5 Solid and tapped holes Mark Encoder Type On...

Страница 15: ...Mode Flange Heat resistance level Level F Insulation voltage 1 500 V AC 1 minute 200 V 1 800 V AC 1 minute 400 V Housing protection mode H1 IP67 except for through shaft section and connectors H4 IP67...

Страница 16: ...2 MS1H1 55B30CB Z S 0 55 1 75 6 13 3 8 15 0 48 1 06 MS1H1 75B30CB Z S 0 75 2 39 8 4 4 8 19 0 53 1 38 1 43 2 MS1H1 10C30CB Z S 1 3 18 11 13 7 6 28 0 46 1 75 MS1H4 Vn 3 000 RPM Vmax 6 000 RPM Series Ra...

Страница 17: ...nning Time s 120 230 130 80 140 40 150 30 160 20 170 17 180 15 190 12 200 10 210 8 5 220 7 230 6 240 5 5 250 5 300 3 350 2 Figure 1 8 Motor overload curve 100 150 200 250 1 000 Load ratio Running time...

Страница 18: ...H4 75B30CB Z S 392 147 1 3 6 Electrical Specifications of the Motor Brake Motor Model Holding Torque Nm Power Supply Voltage V 10 Resistor 20 10 Power Supply Current Range at 20 A 10 Brake Release Tim...

Страница 19: ...4 000 5 000 6 000 Speed RPM 1 000 0 0 45 Torque N m 0 3 0 15 0 6 MS1H1 05B30CB A B 0 2 000 3 000 4 000 5 000 6 000 Speed RPM 1 000 0 0 9 Torque N m 0 6 0 3 1 2 MS1H1 10B30CB A B 0 2 000 3 000 4 000 5...

Страница 20: ...0 6 000 Speed RPM 1 000 0 4 8 Torque N m 3 2 1 6 6 4 MS1H1 55B30CB A B 0 2 000 3 000 4 000 5 000 6 000 Speed RPM 1 000 0 7 5 Torque N m 5 2 5 10 MS1H1 75B30CB A B 0 2 000 3 000 4 000 5 000 6 000 Speed...

Страница 21: ...mall capacity Continuous working area Short term working area A B 2 000 3 000 4 000 5 000 6 000 Speed RPM 1 000 0 3 6 Torque N m 2 4 1 2 4 8 MS1H4 40B30CB A B 0 2 000 3 000 4 000 5 000 6 000 Speed RPM...

Страница 22: ...stance Maximum Braking Energy Absorbed by Capacitor J Single Three phase 220 V SV820 1S 1 kW power supply unit 40 31 SV820 2S 2 kW power supply unit 40 47 1 6 Cables Cable Name Cable Size L Length of...

Страница 23: ...r SV82 C4 connector kit for battery box of servo motor 1 8 System Configuration 1 8 1 Configuration of the Servo Drive Rated current of the SV820 series multi axis drive Model Width Input Current Outp...

Страница 24: ...level of the installation location PD2 Figure 2 1 Installation environment Dust oil stain Sunlight radiation Strong vibration Vibration less than 0 6 G High temperature and humidity Operating ambient...

Страница 25: ...141 0 8 5 175 0 4 3 110 0 3 M4 tapped hole Clearance The product can be installed side by side with the clearance at least 2 mm in one layer or two layers as shown in the figure below When the product...

Страница 26: ...ng requirements on units Run settings into full consideration sufficient installation clearances should be reserved by referring to data in the figure below Figure 2 4 Installation clearances 20 mm 50...

Страница 27: ...tapped holes for installation on the base plate Drill holes for fixing the screws on the base plate This product must be installed on the base plate vertically Below is the installation diagram Figure...

Страница 28: ...all the cooling fans above the servo drive to avoid an excessive temperature rise and main tain an even temperature inside the control cabinet Ground The grounding terminal must be properly grounded F...

Страница 29: ...Working in an enclosed environment will lead to a high temperature of the servo motor which will shorten its service life No foreign matter or water is allowed in the terminals in order to not influen...

Страница 30: ...n For a shaft without a keyway use friction coupling or something similar When removing the pulley use a pulley remover to protect the shaft from suffering damage from the load To ensure safety instal...

Страница 31: ...Stress of cables Do not bend the cables or the pull the cables tight In particular do not pull the thin signal cables during cabling and operating as the core wires are extremely fine 0 2 mm or 0 3 mm...

Страница 32: ...0 0 5 70 4 5 5 49 5 7 5 3 0 5 0 5 0 35 MS1H1 40B30CB A331Z S 91 60 30 0 5 70 4 5 5 49 5 7 5 3 0 5 0 5 0 35 MS1H1 40B30CB A334Z S 119 60 30 0 5 70 4 5 5 49 5 7 5 3 0 5 0 5 0 35 MS1H4 40B30CB A331Z S 10...

Страница 33: ...8 16 5 11 0 0 1 5 5 5 MS1H1 40B30CB A331Z S 14 50 M5 8 16 5 11 0 0 1 5 5 5 MS1H1 40B30CB A334Z S 14 50 M5 8 16 5 11 0 0 1 5 5 5 MS1H4 40B30CB A331Z S 14 50 M5 8 16 5 11 0 0 1 5 5 5 MS1H4 40B30CB A334...

Страница 34: ...omagnetic contactor between the power supply and main circuit of the drive L1 and L2 for single phase and R S and T for three phase to form a structure that can cut off the power supply at the power s...

Страница 35: ...ut CN7 Encoder signal terminal X1 X2 1 2 3 4 5 6 5V 0V BAT BAT PS PS Housing PE 24V 24V COM DI19 DI20 DI21 DI22 DI23 DI24 DI1 DI2 DI3 DI4 DI6 COM DI18 DI17 DI16 DI15 DI14 DI13 DI12 DI11 DI10 DI9 DI7 C...

Страница 36: ...L1 and L2 are for single phase power input and terminals L1 L2 and L3 are for three phase power input L1C L2C Control power input terminals Control circuit 220 V AC power input P C Terminals for conn...

Страница 37: ...precautions when connecting the external bleeder resistor 1 Do not directly connect the external bleeder resistor to the bus s positive pole P and negative pole N Failure to comply will lead to damag...

Страница 38: ...ding Cable mm2 AWG mm2 AWG mm2 AWG 1 SV820N1S2C2C 4 6 2 x 0 5 20 2 80 2 x 0 5 20 0 50 20 For other requirements on the main circuit cables refer to 3 1 5 Precautions for Main Circuit Wiring for detail...

Страница 39: ...rcuit power input contactor Run button Stop button Servo alarm output relay Servo alarm indicator Servo alarm signal output Servo Drive PG M N Note 1KM Electromagnetic contactor 1RY Relay 1D Flywheel...

Страница 40: ...io n device SPD 1D 1Ry 1KM Main circuit power input contactor Run button Stop button Servo alarm output relay Servo alarm indicator Servo alarm signal output Servo drive M PG Note 1KM Electromagnetic...

Страница 41: ...nsity 8 reduction coefficient of current carrying conductor density current correction coefficient Pipe Cables Number of Cables in the Same Duct Current Reduction Coefficient Less than 3 cores 0 7 4 c...

Страница 42: ...or Current A Schneider Model Current A Schneider Model Single Three phase 220 V SV820N1S SV820N2S 6 OSMC32N3C6 9 LC1 D09 3 2 Wiring of Motor Cables Between Servo Drive and Servo Motor A complete servo...

Страница 43: ...V DC V W PE U BK BK Yellow Green PE Red W Black V White U Blue BK Brown BK Table 3 6 Connectors of power cables on the servo motor side Connector Appearance Terminal Pin Layout Frame Size of Adaptabl...

Страница 44: ...t the Brake When motors without a brake are connected to the drive it is not necessary to connect the two brake signal terminals BR and BR as shown in the figure below Other connections should be perf...

Страница 45: ...cables The cable colors mentioned in the guide are colors of all Inovance cables Table 3 7 Connectors of SV820N series 20 bit encoder cables on servo drive side Connector Appearance Terminal Pin Layo...

Страница 46: ...nals Visual in through this terminal Encoder outgoing line Visual in through this terminal 40 60 80 9 pin connector 1 2 3 4 5 6 7 8 9 Pin No Signal 3 PS Pair twisted 6 PS 9 5V 8 GND 7 Shield Recommend...

Страница 47: ...o determine the length of the encoder cable consider the voltage drop caused by the cable resistance and signal attenuation caused by the distributed capacitance It is recommended to use a twisted pai...

Страница 48: ...Battery box Battery box Encoder signal cable Color of battery box outer lead Figure 3 11 Battery box outer lead of absolute encoder Red Positive Black Negative Note Store the battery in the required...

Страница 49: ...through this terminal Encoder outgoing line Visual in through this terminal 40 60 80 9 pin connector 1 2 3 4 5 6 7 8 9 Recommended Plastic casing AMP 172161 1 Terminal AMP 170359 Pin No Signal 1 Batt...

Страница 50: ...Directly insert the battery box into the corresponding slot on the drive ensure it is inserted correctly to prevent loosening Removing the battery box The battery may have leakage after a long time us...

Страница 51: ...d Value Condition Minimum Value Typical Value Maximum Value Output 3 6 V 2 500 mAh Recommended manufacturer and model Shenzhen Jieshun Science and Technology Industry Co Ltd LS14500 External battery v...

Страница 52: ...the motor stops rotating for T3 after power off unit hour H Example Table 3 13 Theory lifetime of absolute encoder battery Item Working Time 1 Working Time 2 Number of days the battery works under di...

Страница 53: ...9 4 20 5 21 36 6 22 7 23 8 24 9 25 10 26 43 11 27 12 28 37 38 39 40 41 42 13 14 15 16 29 30 44 24V 24V COM DI19 DI20 DI21 DI22 DI23 DI24 DI1 DI2 DI3 DI4 DI6 COM DI18 DI17 DI16 DI15 DI14 DI13 DI12 DI11...

Страница 54: ...28 High speed digital input signal 8 DO4 40 Digital output signal 4 negative terminal DI9 27 High speed digital input signal 9 DO5 41 Digital output signal 5 positive terminal DI10 26 High speed digit...

Страница 55: ...DI17 interface circuit as an example Servo drive DI1 9 16 2 4 k High speed input internal circuit for DI1 DI16 DI17 19 17 4 7 k Normal input internal circuit for DI17 DI24 COM COM When the host contro...

Страница 56: ...ower supply is used Servo drive 15 External 24 V DC DI17 24 V COM 19 17 2 Relay External 0 V 4 7 k Servo Drive 15 External 24 V DC DI17 24 V COM 19 17 2 Relay External 0 V 24 V power supply COM A sing...

Страница 57: ...y DI17 24 V COM 19 17 2 NPN 4 7 k Servo drive 15 COM 24 V power supply DI17 24 V COM 19 17 2 PNP 4 7 k When the external power supply is used Servo drive 15 External 24 V DC DI17 24 V COM 19 17 2 Exte...

Страница 58: ...ut Servo drive External 5 24 V DC DO1 DO1 34 33 Relay External 0 V Note When the host controller provides relay input a flywheel diode must be installed otherwise the DO ports may be damaged Servo dri...

Страница 59: ...he maximum allowable voltage and current of the optocoupler output circuit inside the servo drive are as follows Maximum voltage 30 V DC Maximum current DC 50 mA 3 6 Wiring to Communication Signal Con...

Страница 60: ...o drive and PLC communication cables ECAT_OUT ECAT_IN Communication signal connectors CN4 and CN5 are EtherCAT interface connectors The interface line from the master station is connected to CN5 IN an...

Страница 61: ...e ordering information Material Code Cable Size Length m 15040261 S6 L T04 0 3 0 3 15040262 S6 L T04 3 0 3 0 15041960 S6 L T04 0 2 0 2 15041961 S6 L T04 0 5 0 5 15041962 S6 L T04 1 0 1 0 15041963 S6 L...

Страница 62: ...connector terminal is the same as that of CN4 CN5 Refer to Table 4 27 for details Table 3 16 Pin definition of communication signal terminal connectors Pin No Signal Function Description Terminal Pin...

Страница 63: ...etween a strong current cable and a weak current cable must be at least 30 cm Do not put these cables in the same duct or bundle them together d Do not share the power supply with an electric welder o...

Страница 64: ...bles and reduce impact of the servo drive to other sensitive devices install a noise filter on the input side of the power supply according to the input current In addition install a noise filter on t...

Страница 65: ...oise filter L1C L2C R S T AC power supply AC power supply Use a separate grounding cable as short and thick as possible for the noise filter Do not share the grounding cable with other grounding devic...

Страница 66: ...enarios where cables need to be moved use flexible cables Common cables are easily damaged after being bent for a long time Cables configured together with low power servo motors cannot be used for mo...

Страница 67: ...input Normal input Note Note 1 Use CAT 5E double shielded cable for network interfaces Straight through and crossover Ethernet cables are acceptable Note 2 Internal 24 V power supply voltage range 20...

Страница 68: ...s follows LED display area There are 6 digits on the LED The LED displays common states parameters and the axis number currently operated Operation buttons Table 4 1 Functions of buttons Button Button...

Страница 69: ...tion panel can display the running state parameter faults and monitored information Run settings of the servo drive State display Displays the current servo drive state such as servo ready or running...

Страница 70: ...Axis number is not displayed in reset state reset Servo initialization Moment at servo power on The servo drive is in initialization or reset state After initialization or reset is completed the servo...

Страница 71: ...functions The function codes can be located quickly based on the group it belongs to Refer to the appendix to view the function code table In this section the current operation axis 3 is taken as an...

Страница 72: ...operation diagram Low 4 digits Middle 4 digits High 4 digits The second digit from the left blinking indicates the current page number Page 1 Page 2 Page 3 Points of decimal display of the unit s posi...

Страница 73: ...rmation about the latest ten faults or warnings stored in the servo drive For example fault E3 941 is displayed as follows Display Name Content Current warning code E3 Fault or warning in the servo dr...

Страница 74: ...PM The actual servo motor speed after round off is displayed in unit of 1 RPM 3 000 RPM is displayed as follows 3 000 RPM is displayed as follows H0B 01 Speed reference RPM The current speed reference...

Страница 75: ...ning software is 0xFFFFFE The keypad display is as follows DI9 DI12 DI11 DI14 DI13 DI15 DI10 DI16 DI1 DI4 DI3 DI6 DI5 DI7 DI2 DI8 DI17 DI20 DI19 DI22 DI21 DI23 DI18 DI24 H0B 05 Output signal DO signal...

Страница 76: ...tor 360 0 is displayed as follows H0B 10 Rotation angle electric angle 0 1 It indicates the current electric angle of the motor 360 0 is displayed as follows H0B 11 Speed corresponding to input positi...

Страница 77: ...Note When an absolute encoder motor is used H0B 17 displays only the low 32 bit data of motor position feedback The actual motor position feedback can be obtained in H0B 77 absolute position low 32 bi...

Страница 78: ...lt 9 last 9th fault 0 current fault is displayed as follows H0B 34 Fault code of the selected fault record It indicates the fault code selected by H0B 33 When there is no fault H0B 34 display is E Axi...

Страница 79: ...isplayed in H0B 34 occurs When there is no fault H0B 38 display is 0 4 60 A is displayed as follows H0B 39 Motor phase V current upon displayed fault 0 01 A It indicates the winding current effective...

Страница 80: ...DI9 DI12 DI11 DI14 DI13 DI15 DI10 DI16 DI1 DI4 DI3 DI6 DI5 DI7 DI2 DI8 DI17 DI20 DI19 DI22 DI21 DI23 DI18 DI24 H0B 43 Output terminal state upon displayed fault It indicates the high low level state...

Страница 81: ...ltage 12 0 V is displayed as follows H0B 58 Mechanical absolute position low 32 bits Encoder unit It displays mechanical absolute position low 32 bits when the absolute encoder is used Example 2147483...

Страница 82: ...nit SHIFT SHIFT H0B 79 Position high 32 bits of the absolute encoder Encoder unit It displays the absolute position low 32 bits of the motor when the absolute encoder is used Example 1 encoder unit H0...

Страница 83: ...ode Name Unit Meaning Display Examples H0B 85 Rotating load single turn position Reference unit It displays the mechanical absolute position when the absolute system works in rotating mode Example 107...

Страница 84: ...setting Parameter group display Offset display in the group Parameter display Parameter setting completed Servo state display Servo ready MODE MODE MODE MODE SET SET SET MODE Switch the display mode a...

Страница 85: ...SET button Power on again SET button Yes No Enter the password Is the password correct MODE key Is the last digit blinking Return to the display interface for H02 30 Start SET key SET key SET SET SET...

Страница 86: ...SET key 1 Display JOG indicating that the motor powers on and its jog function is currently available Enable forward reverse motor rotation End SET key key 2 Set and display the motor speed for jog ru...

Страница 87: ...T Negative limit switch Valid Reverse drive inhibited Invalid Reverse drive permitted When the mechanical movement is outside the movable range the overtravel prevention function is implemented It is...

Страница 88: ...s an example Function setting of H03 group consists of three digits The first digit is for setting axis No and last two digits are for specific terminal functions Diagram is shown in red dotted box be...

Страница 89: ...DO function setting Parameter group display Offset display in the group Parameter display Parameter setting completed Servo state display Servo ready MODE MODE MODE MODE SET SET SET 3 11 Axis number...

Страница 90: ...ault warning use one of the following two methods Set 200D 02h 1 fault reset enabled Enable the rising edge of the control word 0x6040 bit7 on the host controller To reset a NO 1 fault and a NO 2 faul...

Страница 91: ...ng fault No corresponding motor No corresponding driver Absolute position parameter not matching 2nd generation encoder parameter not matching NO 1 No Shaft fault E3 121 Invalid S ON command NO 2 Yes...

Страница 92: ...coder multi turn counting overflow NO 2 Yes Shaft fault E3 740 Encoder interference NO 1 No Shaft fault E3 A33 Encoder data reading writing abnormal NO 1 No Shaft fault E3 B00 Position deviation exces...

Страница 93: ...is too small NO 3 Yes Equipment fault E3 939 The motor power cables break NO 3 Yes Shaft fault E3 941 Parameter modification taking effect only after re power NO 3 Yes Equipment fault E3 942 Parameter...

Страница 94: ...ed error 10 to 10 342 V to 484 V Increase the power capacity or replace with a large capacitance power supply Restore the default setting 2002 20h 1 and rewrite the parameters 2 Instantaneous power fa...

Страница 95: ...times Replace the servo drive 2 The communication handshake between the FPGA and the MCU is abnormal 3 MCU interrupt times out E3 105 Internal program abnormal Cause The total number of parameters is...

Страница 96: ...after software updates The actual parameter values of group 2000 or 2001 exceed the limit which generally occurs after software updates Probable Cause Confirming Method Corrective Action 1 Instantaneo...

Страница 97: ...section on page 9 and the 1 3 Specifications of the Servo Motor section on page 13 Replace products that are not matching by referring to the 1 4 Table of Servo System Configuration Specifications sec...

Страница 98: ...vance SV820 series servo drive and matching servo motor Replace the matching servo drive and servo motor 2 A parameter check error occurs or no parameter is stored in the serial increment encoder ROM...

Страница 99: ...damaged Disconnect the motor cables and measure whether the resistance between motor cables UVW is balanced Replace the motor if the resistance is unbalanced 6 The gain setting is improper and the mot...

Страница 100: ...eavy current from the light current Replace the servo drive 3 FPGA operation times out Internal fault code 200B 2Eh 0208 Determine causes 1 2 3 4 Remove the preceding causes 1 2 3 4 E3 210 Output to g...

Страница 101: ...ve and 20 bit servo motor ensure that 2000 01h 14000 Correct the motor model encoder type and encoder wiring 4 The encoder cable is incorrectly wired corrosive or inserted loosely Check whether the en...

Страница 102: ...and C to check whether the voltage exceeds the fault threshold during deceleration Ensure that the input voltage of main circuit is within the specifications Then increase the acceleration decelerati...

Страница 103: ...wer input specification of the servo drive and the actual input voltage Check whether the input voltage of the main circuit satisfies the following specifications 220 V drive Effective value 220 V to...

Страница 104: ...ity In HM mode view the gear ratio 6091 01h 6091 02h and determine 6099 01h and 6099 02h In speed control mode view the gear ratio 6091 h and the values of 60 FFh target velocity 2006 07h to 2006 0Ah...

Страница 105: ...load is too heavy The motor keeps output of effective torque higher than the rated torque for a continuous operation Confirm the overload characteristics of the servo drive or motor Check whether the...

Страница 106: ...al motor speed is lower than 10 RPM but the torque reference reaches the limit The duration reach es the value set in 200A 21h Probable Cause Confirming Method Corrective Action 1 Power output UVW pha...

Страница 107: ...stallation of the servo drive is proper Install the servo drive according to the requirements 5 The servo drive is faulty The fault persists after restart and 5 minutes after powering off Replace the...

Страница 108: ...ell grounded Check that the connectors at both ends of the encoder are in good contact 4 The encoder is faulty Use a new encoder cable If the fault no longer occurs after replacement it indicates that...

Страница 109: ...ce increment is too large Position control mode In CSP mode view the gear ratio 6091 01h 6091 02h to check the speed reference increment for a single synchronous cycle and convert it to speed In PP mo...

Страница 110: ...ratio and host controller related scaling factors according to practical applications 5 Motor selection is unreasonable Check that the maximum motor speed is less than the maximum operating speed that...

Страница 111: ...mit signals at two sides are active simultaneously Check whether a limit signal is active simultaneously with the home signal Set the position of the hardware switch properly E3 730 Encoder battery wa...

Страница 112: ...ugh Inovance servo commissioning software or keypad Running reference in position control 200B 0Eh Input position reference counter Running reference in speed mode 200B 02h Speed reference Running ref...

Страница 113: ...the total inertia of the machine manually according to the mechanical parameters Check whether the actual load inertia ratio exceeds 30 Select a large external bleeder resistor and set H02 26 consiste...

Страница 114: ...nd stored frequently to EEPROM 200C 0Eh 1 Check whether the host controller performs frequent and fast function code parameter modification on the servo drive Check the running mode For parameters tha...

Страница 115: ...e power rectify this warning as Er 420 power cable phase loss If the warning persists when a three phase servo drive allows single phase power input set H0A 00 to 0 E3 998 Homing object dictionary is...

Страница 116: ...Check the network connection status via the first LED on the left 2 The master station s sending signal is abnormal during synchronous communication The synchronization clock of the host controller i...

Страница 117: ...chronization cycle to the integer multiples of the reference scheduling cycle Remark The reference scheduling cycle can be calculated by factory parameters H0160 and H0161 E3 E15 Synchronization cycle...

Страница 118: ...ange 7 The wiring terminals have been insulated Environment and Mechanical Conditions 1 No foreign objects such as wire heads or metal powder which may cause short circuit of the signal wire and power...

Страница 119: ...20N Then with InoDriveShop background commissioning software various functions can be performed on thePC such as real time monitoring pa rameter configuration real time sampling triggering single samp...

Страница 120: ...corresponding axis number in the axis drop down box set the commissioning speed in JOG speed set the servo status as servo On then the motor will be enabled At this point click and hold the left arrow...

Страница 121: ...for SV820 it is recommended to use Version 1 10 or higher version for AM600 background 6 5 1 Creating a Project Create an AM600 project Select AM600 CPU1608TP as shown in the following image 1 Select...

Страница 122: ...tween PLC and PC is completed Next perform the device configuration Note When the AM600 device cannot be scanned in InoPro The CoDeSys gateway is not turned on Please check and start it and then scan...

Страница 123: ...N Click Import ECT File in Network Configuration to add XML files please download XML files from Inovance s official website 2 Perform device configuration for the system First add the EtherCAT bus th...

Страница 124: ...s lower than V1 10 please manually add 4 motor shafts Right click the SV820N device option to add 4 rotating motor shafts 4 Configure master station communication parameters for EtherCAT Just use the...

Страница 125: ...figuring the PDO Mapping for the Slave Station 1 Enable expert settings 2 Check the corresponding PDO list On PDO configuration interface process data required by 4 axis CSP mode can be configured Cli...

Страница 126: ...125 6 Trial Running 6 The PDO list configured according to the CSP Location CSV Speed TP Probe mode is as follows 6 5 5 Axis Scaling Settings...

Страница 127: ...126 6 Trial Running 6 6 5 6 PLC Program 1 Add an FB file that edits the function block in the application...

Страница 128: ...127 6 Trial Running 6 2 The definition part of FB 3 Five function blocks in FB...

Страница 129: ...128 6 Trial Running 6 4 Add another POU as shown in step 1 5 Add the FB function block to the newly created POU Codes are as follows...

Страница 130: ...unning 6 6 Instantiate this FB into four function blocks and assign to four axes respectively 7 After calling this program in the Ethercat task simple enabling jog homing absolute position operation c...

Страница 131: ...NJ Series Controller 6 6 1 Network Configuration Settings 1 After creating a new project on EtherCAT device interface select the master station icon and right click to open the menu bar then click Sho...

Страница 132: ...ial Running 6 2 In the ESI Library list open the link below The folder and put the xml document corresponding to the SV820N into the folder Then exit and reopen the Sysmac Studio software to make it e...

Страница 133: ...are click on all suppliers then select Inovance in the drop down menu Then double click SV820N in the device list below to add the device to the configuration list If the net work is already configure...

Страница 134: ...e PDO list of each axis Select the mode you want to run from CSP CSV TP CSP TP CST CSP CST TP CSP CST CSV TP PP TP PP PV PT TP In conjunction with the controller the XML file will select the PDO list...

Страница 135: ...er on again after setting For easier configuration management it is recommended to set the address according to the actual physical connection order 5 Set the master station modification as online mod...

Страница 136: ...plicable For example when named as right unwinding then the use of in NJ program indicates the control of the SV820N servo axis 2 Perform detailed configuration for the axis parameters all four axes o...

Страница 137: ...ing Click the detailed settings to expand the configuration parameters then follow the table for the object map ping configuration and carefully check it The axis configuration of the IS820N needs to...

Страница 138: ...verts electronic gear ratio and the servo drive need not set the conversion again Operation setting After setting the electronic gear ratio the maximum speed will output an alarm which means reset the...

Страница 139: ...NJ Software Description Servo Drive Function Terminal Configuration Home near signal Home switch FUN31 DI9 External home input Probe 1 FUN38 DI8 Phase Z signal input Motor encoder phase Z signal N A P...

Страница 140: ...After the configuration is completed enable running of the servo drive via the PLC program For more convenient programming the four axes first packaged a functional block for easy testing which includ...

Страница 141: ...140 6 Trial Running 6 In section0 call the function block then the axis can be moved by the bus...

Страница 142: ...software twinCAT3 supports Windows 7 32 bit system or Windows 7 64 bit is available on Beckhoff s official website This example uses the 32 bit system Note If you use a PC to drive directly the 100M E...

Страница 143: ...142 6 Trial Running 6 3 Open Visual studio and create a New Twincat3 Project...

Страница 144: ...Open the menu Show Real Time Ethernet Compatible Devices as shown above In the displayed dialog box select the local network in Incompatible devices then click Install After installation the installed...

Страница 145: ...144 6 Trial Running 6 5 Search for devices Create a project and search for devices Select and click as shown in the following picture...

Страница 146: ...145 6 Trial Running 6 Click OK Click OK...

Страница 147: ...146 6 Trial Running 6 Click Yes Click OK...

Страница 148: ...f 4 axes are used then check all 0x1600 0x1610 0x1620 0x1630 b The RPDO configuration procedure is listed in detail as follows If you are running the location mode you do not need to change it otherwi...

Страница 149: ...148 6 Trial Running 6 C The default RPDO list is as follows...

Страница 150: ...149 6 Trial Running 6...

Страница 151: ...suit your mode If you need to modify you can right click on the PDO Content window Delete to delete the default redundant PDO and click Insert to increase the required PDO The 0x1A00 0x1A10 0x1A20 0x...

Страница 152: ...151 6 Trial Running 6 7 Activate the configuration and switch over to the running mode Click...

Страница 153: ...the device is observed to have turned into OP state in the Online screen while the second LED of the servo panel displays 8 the panel displays 1_88RY 8 Control the servo drive through the NC controll...

Страница 154: ...ion Controller PID With Ka Note The TWinCAT NC controller can also implement the speed loop and sends the target torque to the drive in each cycle This method however actually increases the CPU and ne...

Страница 155: ...rol type c PID type of control loop Position loop Drive Speed loop Drive Drive Position mode Position Controller P Position loop TWinCAT NC Speed loop Drive Drive Velocity mode Position Controller PID...

Страница 156: ...Running 6 d Set the control parameters Adjust the proportion of the position loop based on actual response Adjust the speed feedforward coefficient based on actual response 10 PLC program a Create a...

Страница 157: ...156 6 Trial Running 6 Add a motion control library making it easy to call the control function block...

Страница 158: ...157 6 Trial Running 6 Create a new POU...

Страница 159: ...158 6 Trial Running 6 Create a new FB add MC_power MC_jog MC_home MC_absolute MC_reset to FB...

Страница 160: ...159 6 Trial Running 6 Call axis_motion in main Call the program in PLCTASK...

Страница 161: ...160 6 Trial Running 6 Compile the program if there is no fault configuration can be activated and then log in to the PLC...

Страница 162: ...ct but the deceleration process is long Stop at zero speed From the current speed immediately stop at 0 speed as the target speed This mode features quick deceleration but a larger impact Stop accordi...

Страница 163: ...e Stop mode at NO 1 fault Setting Effective At stop Immediate Data Structure Data Format Uint16 2002 09h Access RW Mapping RPDO Relevant Mode ALL Data Range 0 2 Default 0 It sets the deceleration mode...

Страница 164: ...ate after the limit switch signal is active to ensure safety After enabling the brake output stop mode at limit switch signal option is forced to Stop at zero speed position remains locked When the li...

Страница 165: ...stop When this function is enabled the servo drive immediately stops according to the Stop mode at S ON OFF 605Ch regardless of its state 5 Quick stop When the control word 6040h bit 2 Quick stop is 0...

Страница 166: ...Relevant Mode ALL Data Range 1 3 Default 1 Selects the deceleration mode of the servo motor from rotation to stop when the servo drive is paused and the motor status after it stops CSP CST CST PP HM V...

Страница 167: ...d as follows Motor resolution Load shaft resolution Gear ratio Index 6091h Name Gear Ratio Setting Effective Data Structure ARR Data Format Uint32 Access Mapping Energy Relevant Mode ALL Data Range OD...

Страница 168: ...F Default 1 The gear ratio is within the range 0 001 x encoder resolution 10 000 4 000 x encoder resolution 10 000 If this range is exceeded Er B03 gear ratio setting exceeding limit will be detected...

Страница 169: ...d each module supports the same parameter Except that 1000h 1FFFh CoE communication object s 4 modules have a common parameter unless oth erwise stated the parameter address of each module is independ...

Страница 170: ...00 Manufacturer software version RO NO Determined by the hardware version 1018 ID Object 00 Highest sub index supported RO NO UINT8 0x04 01 Vendor RO NO UINT32 0x00100000 02 Product code RO NO UINT32...

Страница 171: ...FFF 0x68400010 02 2nd mapping object RW NO UINT32 0 0xFFFFFFFF 0x68600008 03 3rd mapping object RW NO UINT32 0 0xFFFFFFFF 0x687A0020 04 4th mapping object RW NO UINT32 0 0xFFFFFFFF 0x68B80010 05 5th m...

Страница 172: ...ation object RW NO UINT32 0 0xFFFFFFFF 0x60610008 04 4th application object RW NO UINT32 0 0xFFFFFFFF 0x60640020 05 5th application object RW NO UINT32 0 0xFFFFFFFF 0x606C0020 06 6th application objec...

Страница 173: ...Number of mapped objects in TPDO31 RW NO UINT8 0 0x0A 0x0A 01 1st mapping object RW NO UINT32 0 0xFFFFFFFF 0x783F0010 02 2nd mapping object RW NO UINT32 0 0xFFFFFFFF 0x78410010 03 3rd mapping object R...

Страница 174: ...n Output 00 Number of synchronization parameters RO NO UINT8 0x20 01 Synchronization type RO NO UINT16 0x0002 02 Cycle Time RO NO UINT32 ns 0 04 Synchronization types supported RO NO UINT16 0x0004 05...

Страница 175: ...value RO TPDO INT32 Reference unit 6063 00 Position actual internal value RO TPDO INT32 Encoder unit 6064 00 Position actual value RO TPDO INT32 Reference unit 6065 00 Following error window RW RPDO U...

Страница 176: ...e 607F 00 Max profile velocity RW RPDO UINT32 Reference unit s 0 0xFFFFFFFF 0x06400000 Run settings Imme diate 6081 00 Profile velocity RW RPDO UINT32 User speed unit 0 0xFFFFFFFF 0 Run settings Imme...

Страница 177: ...60B2h 00 Torque offset RW RPDO INT16 0 1 0xF448 0x0BB8 0 Run settings Imme diate 60B8h 00 Touch probe function RW RPDO UINT16 0 0xFFFF 0 Run settings Imme diate 60B9h 00 Touch probe status RW RPDO UIN...

Страница 178: ...NO UINT16 0x0303 04 4th supported homing method RO NO UINT16 0x0304 05 5th supported homing method RO NO UINT16 0x0305 06 6th supported homing method RO NO UINT16 0x0306 07 7th supported homing method...

Страница 179: ...0311 12 18th supported homing method RO NO UINT16 0x0312 13 19th supported homing method RO NO UINT16 0x0313 14 20th supported homing method RO NO UINT16 0x0314 15 21th supported homing method RO NO U...

Страница 180: ...er resolution encoder increments RW NO UINT16 0 1 0 Imme diate 60F4h 00 Following error actual value RO RPDO INT32 Reference unit 60FCh 00 Position demand internal value RO TPDO INT32 Encoder unit 60F...

Страница 181: ...Revision History Date Revised Version Revised Details May 2017 A00 First release...

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