INDEX
PAGE
INTRODUCTION ..........................................................................................1
COMPONENTS............................................................................................1
SENSORS ....................................................................................................4
OPERATION.................................................................................................4
INDICATOR LIGHTS ....................................................................................6
MESSAGES..................................................................................................6
MESSAGE -01- STARTER FAILURE ...........................................................6
MESSAGE -02- MOTOR OVERLOAD .........................................................7
MESSAGE -03- HIGH DISCHARGE AIR TEMPERATURE .........................7
MESSAGE -04- HIGH DISCHARGE AIR PRESSURE ................................8
MESSAGE -05- TEMPERATURE SENSOR FAILURE ................................9
MESSAGE -06- PRESSURE SENSOR FAILURE ..................................... 10
MESSAGE -07- EMERGENCY STOP ........................................................ 11
MESSAGE -08- EMERGENCY STOP BUTTON ENGAGE ....................... 11
MESSAGE -09- MICROPROCESSOR FAILURE ...................................... 12
MESSAGE -10- REMOTE STOP ENGAGE ............................................... 12
MESSAGE -11- LOW VOLTAGE ............................................................... 12
MESSAGE -12- INCORRECT COMPRESSOR ROTATION ...................... 13
LOSS OF ELECTRICAL POWER 8888'S .................................................. 13
INTELLISYS HOUR TIMER ....................................................................... 16
OPTION INSTALLATION AUTO STOP/START ......................................... 16
OPTION INSTALLATION REMOTE STOP/START ................................... 17
INTELLISYS CONTROLLER INACTIVATED ............................................. 20
AUTO CONTROL SELECTOR ................................................................... 21
SSR 10-40 HORSEPOWER INTELLISYS CODE 12 SHUTDOWNS ........ 22
SSR 10-40 HORSEPOWER TRANSDUCER CALIBRATION .................... 23
SSR 10-40 HORSEPOWER INTELLISYS INTERFACE BOARD .............. 23
INTERFACE BOARD TEST PROCEDURE ............................................... 23
INTERFACE BOARD TEST FOR PRESSURE SENSOR FAILURE .......... 25
NUISANCE SHUTDOWNS ON 12 ............................................................. 25
SSR 10-40 LOW VOLTAGE CONDITIONS ............................................... 25
SSR 10-40 HORSEPOWER NUISANCE -01- SHUTDOWN PROBLEM... 26
LOOSE CABLE IN TEMPERATURE SENSOR ......................................... 27
BEFORE STARTING PROCEDURE CHANGE ......................................... 27
EMERGENCY STOP BUTTON.................................................................. 28
FIELD INSTALLATION OF SEQUENCER INTERFACE I SSR
10-40 HORSEPOWER UNITS WITH INTELLISYS ............................... 31
SEQUENCE CONTROLLER INSTRUCTIONS .......................................... 34
TESTING SOFTWARE WITH A SEQUENCER ......................................... 37
TEMPERATURE/RESISTANCE CHART ................................................... 38
E-PROMS AND KIT NUMBERS ................................................................. 39
REMOTE ALARM CONTACTS .................................................................. 40
SSR 10-40 HP INTERFACE BOARD TROUBLESHOOTING CHART ...... 40
50-450 HORSEPOWER INTELLISYS INDEX ............................................ 41
COMPRESSOR ALARMS .......................................................................... 42
SSR 50 HORSEPOWER AND HIGHER INTELLISYS COMPONENTS .... 44
SHUTDOWNS ON HIGH INLET VACUUM ................................................ 45
CHECK INLET CONTROL - ALARM .......................................................... 46
LOW UNLOADED SUMP PRESSURE - ALARM ....................................... 47
STARTER FAULT - ALARM ....................................................................... 49
ALARM ....................................................................................................... 50
PROCEDURE FOR SETTING THE PROPER BLOWDOWN
SEQUENCE ............................................................................................ 53
INTELLISYS 50-200 HORSEPOWER ........................................................ 54
PROGRAM CONTROLLER TO READ INLET FILTER CONDITION ......... 55
PROCEDURE FOR CHANGING THE INTELLISYS CONTROLLER ........ 56
PROCEDURE FOR CHANGING STARTER INTERFACE BOARD ........... 56
SSR 50-450 CHANGE RATED PRESSURE .............................................. 57
INLET VALVE KITS 125-200 HORSEPOWER .......................................... 57
INLET VALVE ISOLATION FIELD RETROFIT KIT .................................... 57
TEMPERATURE/RESISTANCE CHART ................................................... 59
VACUUM CONVERSIONS ......................................................................... 61
INTELLISYS UNITS WITH AN E-PROM LABELED "SHOW".................... 64
SSR 50-200 "SHOW PROM" ...................................................................... 64
FIELD INSTALLATION OF SEQUENCER INTERFACE I
SSR 50-200 HORSEPOWER UNITS WITH INTELLISYS .................... 66
SYSTEM FLOW DIAGRAM ..................................................................... 71
SCHEMATIC............................................................................................ 72
E-PROMS AND KIT NUMBERS ................................................................. 73
TEMPERATURE SENSORS AND TROUBLESHOOTING ........................ 73
TEMPERATURE/RESISTANCE CHART ................................................... 81
INTERFACE GROUND .............................................................................. 83
REMOTE ALARM CONTACTS .................................................................. 84
POWER TEST INTERFACE BOARD ......................................................... 85
STEPPER MOTOR DRIVER CHIPS .......................................................... 85
REPLACEMENT OF STEPPER ASSEMBLY COMPONENTS.................. 86
CHECK MOTOR ROTATION SHUTDOWN............................................... 88
VOLTAGE CHANGE FOR AMBER "POWER ON" LIGHTS ...................... 89
CONTROL VOLTAGE TRANSFORMER CONNECTIONS (All Units) ....... 90
SHUTDOWNS RELATED TO INLET VALVE FAILURE ............................. 91
SSR 50-450 HP STARTER INTERFACE BOARD VOLTAGE CHART...... 92
SSR 50-450 HP ANALOG BARRIER BOARD VOLTAGE CHART ............ 94
ELECTRO-STATIC DISCHARGE FIELD SERVICE KIT CCN 39198619 .. 95
TELEPHONE CALL SEQUENCE ............................................................... 96
ORDER FORM ........................................................................................... 97
PAGE
Содержание Intellisys SSR 10-40
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