Ingersoll-Rand Intellisys SSR 10-40 страница 85 Скачать руководство пользователя

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TEMPERATURE/RESISTANCE CHART

19171

18658

18161

17679

17211

16757

16317

15889

15475

15072

14681

14301

13933

13575

13227

12890

12562

12244

11934

11634

11342

11058

10782

10514

10254

10000

9754

9515

9282

9055

8835

8621

8413

8210

8013

7821

7635

7453

7277

7105

6937

6774

6616

6461

6311

6165

6022

5883

100

5748

101

5616

102

5488

103

5363

104

5241

105

5123

106

5007

107

4894

108

4784

109

4677

110

4573

111

4472

112

4372

113

4276

114

4182

115

4090

116

4000

117

3913

118

3828

119

3745

120

3663

121

3584

122

3507

123

3432

124

3359

125

3287

126

3218

127

3150

128

3083

129

3019

130

2955

131

2894

132

2833

133

2775

134

2717

135

2661

136

2607

137

2553

138

2501

139

2450

140

2400

141

2352

142

2304

143

2258

144

2213

145

2169

146

2125

147

2083

148

2042

149

2001

150

1962

151

1924

152

1888

153

1849

154

1813

155

1778

DEGREE
F. TEMP. RES.

89768

86914

84161

81503

78938

76463

74072

71765

69536

67384

65306

63298

61359

59485

57674

55924

54233

52598

51017

49490

48012

46584

45202

43865

42573

41322

40112

38941

37808

36712

35650

34623

33631

32668

31736

30834

29960

29114

28295

27501

26733

25988

25267

24568

23891

23235

22599

21983

21385

20806

20244

19699

DEGREE
F. TEMP. RES.

184

1033

185

1014

186

996.4

187

978.8

188

961.5

189

944.6

190

928.1

191

911.9

192

896.0

193

880.5

194

865.2

195

850.3

196

835.6

197

821.3

198

807.2

199

793.4

200

779.9

201

766.7

202

753.7

203

741.0

204

728.5

205

716.3

206

704.3

207

692.5

208

681.0

209

669.7

210

658.6

211

647.7

212

636.9

213

626.5

214

616.2

215

606.1

216

596.3

217

586.6

218

577.1

219

567.8

220

558.6

221

549.7

222

540.9

223

532.2

224

523.8

225

515.4

226

507.3

227

499.3

228

491.4

229

483.7

230

476.1

231

468.7

232

461.4

233

454.2

234

447.2

235

440.3

236

433.5

237

426.9

238

420.3

239

413.9

156

1744

157

1710

158

1677

159

1645

160

1614

161

1583

162

1553

163

1523

164

1495

165

1466

166

1439

167

1412

168

1386

169

1360

170

1335

171

1310

172

1286

173

1262

174

1239

175

1216

176

1194

177

1172

178

1151

179

1130

180

1110

181

1090

182

1071

183

1051

-81-

-82-

Содержание Intellisys SSR 10-40

Страница 1: ...gersoll Rand Co IntellisysTM Serviceman s Guide SSR 10 40 Horsepower Models SSR 50 450 Horsepower Models Simplicity Serviceability Reliability Rotary Reciprocating Compressor Division Ingersoll Rand C...

Страница 2: ...NUMBERS 39 REMOTE ALARM CONTACTS 40 SSR 10 40 HP INTERFACE BOARD TROUBLESHOOTING CHART 40 50 450 HORSEPOWER INTELLISYS INDEX 41 COMPRESSOR ALARMS 42 SSR 50 HORSEPOWER AND HIGHER INTELLISYS COMPONENTS...

Страница 3: ...NUMBERS 39 REMOTE ALARM CONTACTS 40 SSR 10 40 HP INTERFACE BOARD TROUBLESHOOTING CHART 40 50 450 HORSEPOWER INTELLISYS INDEX 41 COMPRESSOR ALARMS 42 SSR 50 HORSEPOWER AND HIGHER INTELLISYS COMPONENTS...

Страница 4: ...rcuits are arranged in a matrix grid that terminates in a plug The fourth layer is the back of the membrane and it is also printed to provide a static shield The layers of the membrane switch are adhe...

Страница 5: ...rcuits are arranged in a matrix grid that terminates in a plug The fourth layer is the back of the membrane and it is also printed to provide a static shield The layers of the membrane switch are adhe...

Страница 6: ...ired is to hook up main power to the starter and operate the compressor There are no adjustments required The initial settings will vary according to the stated operating pressure of the compressor Pl...

Страница 7: ...ired is to hook up main power to the starter and operate the compressor There are no adjustments required The initial settings will vary according to the stated operating pressure of the compressor Pl...

Страница 8: ...wn step arrows the value shown in the window will change When the desired value is selected press the set button to fix it into memory The display will shift down to the next setable parameter The uni...

Страница 9: ...wn step arrows the value shown in the window will change When the desired value is selected press the set button to fix it into memory The display will shift down to the next setable parameter The uni...

Страница 10: ...the opposite coil connection and terminal 8 on the starter interface board If these check out OK check for continuity between 8 on the interface board and pin 1 on the 115 volt connector This is the w...

Страница 11: ...the opposite coil connection and terminal 8 on the starter interface board If these check out OK check for continuity between 8 on the interface board and pin 1 on the 115 volt connector This is the w...

Страница 12: ...25 150 or 175 psig The controller will shut down if the discharge pressure exceeds 15 psig over any of the preset discharge pressures programmed into the controller by the factory SYMPTOMS 1 The Intel...

Страница 13: ...25 150 or 175 psig The controller will shut down if the discharge pressure exceeds 15 psig over any of the preset discharge pressures programmed into the controller by the factory SYMPTOMS 1 The Intel...

Страница 14: ...of the program it signals the watchdog that it is functioning OK The watchdog starts a timer If before the timer times out the program has not come back and signaled the watchdog the watchdog shuts t...

Страница 15: ...of the program it signals the watchdog that it is functioning OK The watchdog starts a timer If before the timer times out the program has not come back and signaled the watchdog the watchdog shuts t...

Страница 16: ...n though rotation is correct To help alleviate this potential situation we are revising the logic within the Intellisys to look for a positive pressure within 3 seconds of start up This will eliminate...

Страница 17: ...n though rotation is correct To help alleviate this potential situation we are revising the logic within the Intellisys to look for a positive pressure within 3 seconds of start up This will eliminate...

Страница 18: ...s which have a widely varying plant air demand larger air storage capacity and or want automatically available standby air capacity Automatic Stop Start Control Option is available During periods of l...

Страница 19: ...s which have a widely varying plant air demand larger air storage capacity and or want automatically available standby air capacity Automatic Stop Start Control Option is available During periods of l...

Страница 20: ...one a connection for a normally closed stop switch terminals 3 and 4 and one for a normally open momentary contact start switch terminals 1 and 2 17 For safety a selection is available in the Intelli...

Страница 21: ...one a connection for a normally closed stop switch terminals 3 and 4 and one for a normally open momentary contact start switch terminals 1 and 2 17 For safety a selection is available in the Intelli...

Страница 22: ...imary and secondary contacts of the transformer and interface board or intermittent contact will give various error codes CAUSE The electrical signal in the pressure transducer can ground itself fully...

Страница 23: ...imary and secondary contacts of the transformer and interface board or intermittent contact will give various error codes CAUSE The electrical signal in the pressure transducer can ground itself fully...

Страница 24: ...ot shift position INTELLISYS CODE 12 SHUTDOWNS SSR 10 40 Horsepower Code 12 is activated by the pressure transducer which must sense 10 psig sump pressure within three seconds after depressing the sta...

Страница 25: ...ot shift position INTELLISYS CODE 12 SHUTDOWNS SSR 10 40 Horsepower Code 12 is activated by the pressure transducer which must sense 10 psig sump pressure within three seconds after depressing the sta...

Страница 26: ...problems with different components not operating electrically These components could be the 1M contactor 1SV Load Solenoid 2SV Modulate Solenoid and 10SV Line Sump Solenoid The problem could be in an...

Страница 27: ...problems with different components not operating electrically These components could be the 1M contactor 1SV Load Solenoid 2SV Modulate Solenoid and 10SV Line Sump Solenoid The problem could be in an...

Страница 28: ...unload hours to match units operating in the field Specify this requirement with your order if it is an important consideration Keep in mind that the parts manual also lists a new controller order ki...

Страница 29: ...unload hours to match units operating in the field Specify this requirement with your order if it is an important consideration Keep in mind that the parts manual also lists a new controller order ki...

Страница 30: ...isplayed in the window until the Unloaded Stop button is released After the lamp test has been completed the unit will display 0 Ready to Start Units equipped with the Revision 9 0 E Prom will not sho...

Страница 31: ...isplayed in the window until the Unloaded Stop button is released After the lamp test has been completed the unit will display 0 Ready to Start Units equipped with the Revision 9 0 E Prom will not sho...

Страница 32: ...29...

Страница 33: ...30...

Страница 34: ...ing screws provided in the kit 5 Connect the modular cable P N39547880 between the communication port jack on the Squencer Interface I and the communication port jack onthecompressorstarterinterfacebo...

Страница 35: ...ing screws provided in the kit 5 Connect the modular cable P N39547880 between the communication port jack on the Squencer Interface I and the communication port jack onthecompressorstarterinterfacebo...

Страница 36: ...ed electrically A three compressor installation in a plant which has a minimum pressure requirement of 90 psig could have its sequence controller pressure switches set as follows using varying pressur...

Страница 37: ...ed electrically A three compressor installation in a plant which has a minimum pressure requirement of 90 psig could have its sequence controller pressure switches set as follows using varying pressur...

Страница 38: ...AND ITB 10 ON COMPRESSOR CONTROL PANEL MUST BE REMOVED WHEN SEQUENCE CONTROLLER IS IN STALLED 36 For proper operation when using the Sequencer Interface I with an Intellisys Unit the following hardwa...

Страница 39: ...AND ITB 10 ON COMPRESSOR CONTROL PANEL MUST BE REMOVED WHEN SEQUENCE CONTROLLER IS IN STALLED 36 For proper operation when using the Sequencer Interface I with an Intellisys Unit the following hardwa...

Страница 40: ...mount of time that the auto restart timer is set for When this time has expired the unit should shut off 10 Open the discharge valve The line pressure should drop and the unit should restart The unit...

Страница 41: ...mount of time that the auto restart timer is set for When this time has expired the unit should shut off 10 Open the discharge valve The line pressure should drop and the unit should restart The unit...

Страница 42: ...166 1439 167 1412 168 1386 169 1360 170 1335 171 1310 172 1286 173 1262 174 1239 175 1216 176 1194 177 1172 178 1151 179 1130 180 1110 181 1090 182 1071 183 1051 SSR 10 40 HP INTERFACE BOARD TROUBLESH...

Страница 43: ...166 1439 167 1412 168 1386 169 1360 170 1335 171 1310 172 1286 173 1262 174 1239 175 1216 176 1194 177 1172 178 1151 179 1130 180 1110 181 1090 182 1071 183 1051 SSR 10 40 HP INTERFACE BOARD TROUBLESH...

Страница 44: ...VPT is less than 1 psi vacuum This alarm is not checked during the first 2 seconds of operation 10 CK INLET CONTROL SYS If the inlet valve is to move to the fully open or fully closed position and the...

Страница 45: ...VPT is less than 1 psi vacuum This alarm is not checked during the first 2 seconds of operation 10 CK INLET CONTROL SYS If the inlet valve is to move to the fully open or fully closed position and the...

Страница 46: ...mpletely open 2 CHG COOLANT FILTER Thiswarningwilloccuriftheoilfilterdeltapswitchcloses 2CTTisgreater than 120 degrees and the unit is loading 3 CHANGE SEPR ELEMENT This warning will occur if 3APT 4AP...

Страница 47: ...mpletely open 2 CHG COOLANT FILTER Thiswarningwilloccuriftheoilfilterdeltapswitchcloses 2CTTisgreater than 120 degrees and the unit is loading 3 CHANGE SEPR ELEMENT This warning will occur if 3APT 4AP...

Страница 48: ...nated and the above situations would give a low sump pressure shutdown If any of these problems exist changing a 1 4 to a 1 5 Eprom will not correct the problem but it will give you a low sump pressur...

Страница 49: ...nated and the above situations would give a low sump pressure shutdown If any of these problems exist changing a 1 4 to a 1 5 Eprom will not correct the problem but it will give you a low sump pressur...

Страница 50: ...ter the start button is engaged The period the signal is ignored is actually 10 seconds after Star Delta transition to run or 10 seconds after full voltage starter contactor engagement After these 10...

Страница 51: ...ter the start button is engaged The period the signal is ignored is actually 10 seconds after Star Delta transition to run or 10 seconds after full voltage starter contactor engagement After these 10...

Страница 52: ...tch c Jumper 29 and 30 on BTS 1 2 Check wiring at terminals 29 and 30 BTS 1 3 Between terminal 29 and ground should have 110 Volts 4 Check BTS 1 Terminals 23 28 Trace wiring to main coils 5 If partial...

Страница 53: ...tch c Jumper 29 and 30 on BTS 1 2 Check wiring at terminals 29 and 30 BTS 1 3 Between terminal 29 and ground should have 110 Volts 4 Check BTS 1 Terminals 23 28 Trace wiring to main coils 5 If partial...

Страница 54: ...d There are two sets of Stepper Motor windings Wires 6 and 7 are a pair and 5 6 OHMs should be measured between these two wires on 50 200 horsepower units Wires 8 and 9 are the second pair and 5 6 OHM...

Страница 55: ...d There are two sets of Stepper Motor windings Wires 6 and 7 are a pair and 5 6 OHMs should be measured between these two wires on 50 200 horsepower units Wires 8 and 9 are the second pair and 5 6 OHM...

Страница 56: ...chine which will change automatically to Ready to Start d Press Set once then you will see the words Ready To Start change to Press Set Chg Values and or Press Test Light Ck These two sets of words wi...

Страница 57: ...chine which will change automatically to Ready to Start d Press Set once then you will see the words Ready To Start change to Press Set Chg Values and or Press Test Light Ck These two sets of words wi...

Страница 58: ...the transformer connec tor 55 56 3 Press Set once then you should see the words Ready To Start change to Press Set Chg Values and or Press Test Light Ck These two sets of words will flash back and for...

Страница 59: ...the transformer connec tor 55 56 3 Press Set once then you should see the words Ready To Start change to Press Set Chg Values and or Press Test Light Ck These two sets of words will flash back and for...

Страница 60: ...ling and a replacement bottom gasket for the inlet valve 3 If the customer has a machine built prior to July 16 1990 and he wants to convert to resilient mounting using the old style valve he should o...

Страница 61: ...ling and a replacement bottom gasket for the inlet valve 3 If the customer has a machine built prior to July 16 1990 and he wants to convert to resilient mounting using the old style valve he should o...

Страница 62: ...18 51017 19 49490 20 48012 21 46584 22 45202 23 43865 24 42573 25 41322 26 40112 27 38941 28 37808 29 36712 30 35650 31 34623 32 33631 33 32668 34 31736 35 30834 36 29960 37 29114 38 28295 39 27501 40...

Страница 63: ...18 51017 19 49490 20 48012 21 46584 22 45202 23 43865 24 42573 25 41322 26 40112 27 38941 28 37808 29 36712 30 35650 31 34623 32 33631 33 32668 34 31736 35 30834 36 29960 37 29114 38 28295 39 27501 40...

Страница 64: ...46 266 21 5 9 7 19 75 501 63 268 98 4 9 9 8 19 95 506 80 271 75 4 8 9 9 20 16 511 97 274 53 4 7 10 20 36 517 14 277 30 4 6 10 1 20 56 522 32 280 07 61 62 VACUUM CONVERSIONS PSIA PSI INCHES MM INCHES V...

Страница 65: ...46 266 21 5 9 7 19 75 501 63 268 98 4 9 9 8 19 95 506 80 271 75 4 8 9 9 20 16 511 97 274 53 4 7 10 20 36 517 14 277 30 4 6 10 1 20 56 522 32 280 07 61 62 VACUUM CONVERSIONS PSIA PSI INCHES MM INCHES V...

Страница 66: ...ISYS CONTROLLER DISPLAYS INLET VACUUM IN PSI VAC UUM FOR INSTANCE IF THE INLET VACUUM DISPLAY READS 128 THIS IS 12 8 PSI VACUUM FOR THOSE OF YOU WHO ARE USED TO OTHER SCALES SUCH AS H2 0 OR HG WE HAVE...

Страница 67: ...ISYS CONTROLLER DISPLAYS INLET VACUUM IN PSI VAC UUM FOR INSTANCE IF THE INLET VACUUM DISPLAY READS 128 THIS IS 12 8 PSI VACUUM FOR THOSE OF YOU WHO ARE USED TO OTHER SCALES SUCH AS H2 0 OR HG WE HAVE...

Страница 68: ...top 39179593 1 E PROM Programmed Software Rev 1 5 Onward 66 65 5 Using your fingers do not use tools and or the prom ejector carefully pull out the production prom Be careful not to bend the contacts...

Страница 69: ...top 39179593 1 E PROM Programmed Software Rev 1 5 Onward 66 65 5 Using your fingers do not use tools and or the prom ejector carefully pull out the production prom Be careful not to bend the contacts...

Страница 70: ...ponents 3 Connect 115 V A C wiring between the Sequencer Interface I and the Starter Interface board as shown in the wiring diagram figure 3 4 Connect wiring from terminals 1 5 on the Sequencer Interf...

Страница 71: ...ponents 3 Connect 115 V A C wiring between the Sequencer Interface I and the Starter Interface board as shown in the wiring diagram figure 3 4 Connect wiring from terminals 1 5 on the Sequencer Interf...

Страница 72: ...70 FIGURE 1 INTERFACE MOUNTING LOCATION FIGURE 2 INTELLISYS CONTROLLER FIGURE 3 WIRING DIAGRAM 69...

Страница 73: ...70 FIGURE 1 INTERFACE MOUNTING LOCATION FIGURE 2 INTELLISYS CONTROLLER FIGURE 3 WIRING DIAGRAM 69...

Страница 74: ...71...

Страница 75: ...72...

Страница 76: ...72...

Страница 77: ...rd in a similar manner The 5 volt DC source for the sensors is supplied by a small but extremely accurate voltage regulator mounted on the upper left side of the Analog Board The input voltage to this...

Страница 78: ...rd in a similar manner The 5 volt DC source for the sensors is supplied by a small but extremely accurate voltage regulator mounted on the upper left side of the Analog Board The input voltage to this...

Страница 79: ...ut at this time The main display of the panel will begin to show High A E Disch Temp 229 Deg alternately with Press Test For Values followed by Press Reset 2X Clear The first response to any Alarm shu...

Страница 80: ...ut at this time The main display of the panel will begin to show High A E Disch Temp 229 Deg alternately with Press Test For Values followed by Press Reset 2X Clear The first response to any Alarm shu...

Страница 81: ...small nut only enough to compress the rubber grommet around the wire that prevents dirt or liquid from entering the connector Put a drop or two of Coolant on the sensor threads and O Ring prior to ins...

Страница 82: ...small nut only enough to compress the rubber grommet around the wire that prevents dirt or liquid from entering the connector Put a drop or two of Coolant on the sensor threads and O Ring prior to ins...

Страница 83: ...interrupted for any reason to include a direct short circuit condition the compressor will shut down in an Alarm condition If this ground condition exists on the Black wire going to any of the three...

Страница 84: ...interrupted for any reason to include a direct short circuit condition the compressor will shut down in an Alarm condition If this ground condition exists on the Black wire going to any of the three...

Страница 85: ...61359 13 59485 14 57674 15 55924 16 54233 17 52598 18 51017 19 49490 20 48012 21 46584 22 45202 23 43865 24 42573 25 41322 26 40112 27 38941 28 37808 29 36712 30 35650 31 34623 32 33631 33 32668 34 31...

Страница 86: ...61359 13 59485 14 57674 15 55924 16 54233 17 52598 18 51017 19 49490 20 48012 21 46584 22 45202 23 43865 24 42573 25 41322 26 40112 27 38941 28 37808 29 36712 30 35650 31 34623 32 33631 33 32668 34 31...

Страница 87: ...450 horsepower Intellisys units This interference usually shows up as random pressure reading fluctuations erroneous pressure sensor indication erratic LED displays or unit shutdown with Ready to Star...

Страница 88: ...450 horsepower Intellisys units This interference usually shows up as random pressure reading fluctuations erroneous pressure sensor indication erratic LED displays or unit shutdown with Ready to Star...

Страница 89: ...le half of the coupling onto the stepper shaft first open it with a small screwdriver and then slide it onto the shaft Leave the shaft end recessed from the surface of the coupling approximately 1 8 a...

Страница 90: ...le half of the coupling onto the stepper shaft first open it with a small screwdriver and then slide it onto the shaft Leave the shaft end recessed from the surface of the coupling approximately 1 8 a...

Страница 91: ...witch Close the inlet valve Replace the stepper motor assembly back onto the inlet valve housing After tightening the bolts that secure the stepper motor assembly to the inlet valve housing rotate the...

Страница 92: ...witch Close the inlet valve Replace the stepper motor assembly back onto the inlet valve housing After tightening the bolts that secure the stepper motor assembly to the inlet valve housing rotate the...

Страница 93: ...e Board terminal strip BTS1 between terminals 4 and 35 The part number for a complete 110V Power On light is 39478961 and the part number for a replacement 110V bulb is 39132667 Newer units have 24V a...

Страница 94: ...e Board terminal strip BTS1 between terminals 4 and 35 The part number for a complete 110V Power On light is 39478961 and the part number for a replacement 110V bulb is 39132667 Newer units have 24V a...

Страница 95: ...alve plate See figure A for the location of the hole 7 16 HOLE W BEVEL FIGURE A All future production SSR compressors that use the 6 butterfly valve will use the valve with the 7 16 hole in the plate...

Страница 96: ...alve plate See figure A for the location of the hole 7 16 HOLE W BEVEL FIGURE A All future production SSR compressors that use the 6 butterfly valve will use the valve with the 7 16 hole in the plate...

Страница 97: ...0VDC POWER OFF 4 BLACK GND 1 2 VARIABLE WITH PRESSURE 0 50mVDC POWER ON LINEAR 0 VDC POWER OFF 5 GROUN D 22 23 5VDC POWER ON 22 BLK 5 VDC SUPPLY 22 23 0VDC POWER OFF 23 SHLD GND 21 22 VARIABLE DUE TO...

Страница 98: ...0VDC POWER OFF 4 BLACK GND 1 2 VARIABLE WITH PRESSURE 0 50mVDC POWER ON LINEAR 0 VDC POWER OFF 5 GROUN D 22 23 5VDC POWER ON 22 BLK 5 VDC SUPPLY 22 23 0VDC POWER OFF 23 SHLD GND 21 22 VARIABLE DUE TO...

Страница 99: ...r handle during the day Electronic devices such as those found on Ingersoll Rand compressors can be damaged by this electricity Even though the part will function properly for a while the component li...

Страница 100: ...r handle during the day Electronic devices such as those found on Ingersoll Rand compressors can be damaged by this electricity Even though the part will function properly for a while the component li...

Страница 101: ..._________________________ Address _____________________________________________________ City State ___________________ ___________________________ Zip Phone Price Title Qty Req d Intellisys Serviceman...

Страница 102: ..._________________________ Address _____________________________________________________ City State ___________________ ___________________________ Zip Phone Price Title Qty Req d Intellisys Serviceman...

Страница 103: ...99 100 NOTES NOTES...

Страница 104: ...99 100 NOTES NOTES...

Страница 105: ...101 102 NOTES NOTES...

Страница 106: ...101 102 NOTES NOTES...

Страница 107: ...gersoll Rand Co IntellisysTM Serviceman s Guide SSR 10 40 Horsepower Models SSR 50 450 Horsepower Models Simplicity Serviceability Reliability Rotary Reciprocating Compressor Division Ingersoll Rand C...

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