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Safety instructions, protective measures and guidelines 

Operating Instructions of the dryve D3  V0.0 

3/15 

Safety instructions, protective measures and guidelines 

1.1 

Important instructions 

 
Read this manual carefully before operating the dryve D3 motor control system. Familiarise yourself with the safety instructions 
and ensure that the required safety measures are followed. 
 
This manual was created according to the best of our knowledge and belief. It is used for technical documentation and for as-
sisting the user during the initial operation. The warnings, cautions and instructions issued by igus regarding the dryve D3 motor 
control system must in any case be passed on to the end user if the dryve D3 motor control system is used as part of an overall 
system. 
 
The company igus undertakes guarantees only for igus products in accordance with the standards, norms and specifications 
given in this manual. The guarantee covers only the replacement or repair of a defective dryve D3 motor control system. There 
is no liability for consequential damage and consequential errors. The igus GmbH does not take any responsibility for the inte-
gration of the dryve D3 motor control system into the overall system. The responsibility for it lies with the plant designer or the 
end user. Please observe the instructions under "Qualified Personnel". The company igus assumes no responsibility for per-
sonal injury or damage to property resulting from misuse or unauthorised technical modification of the dryve D3 motor control 
system. 
 
The igus GmbH reserves the right to make changes and improvements to the product or the technical documentation 
at any time without prior notice. 
 
The dryve D3 motor control system must only be used if: 

All information and safety instructions in this manual have been observed. 

No changes have been made to the dryve D3 motor control system and it is in a technically  
flawless condition. 

The operating limits that are specified in 

Technical data

 are complied with. 

Necessary measures, if called for, have been taken for radio interference suppression depending on the operating 
environment. 

All used connecting cables have been relieved of strain. 

1.2 

Qualified personnel 

 
The operation of the product must only be carried out by qualified personnel. 
 
Personnel must: 

Have read and understood this manual and documentation on the installed motor, axis and accessories. 

Be familiar with all relevant applicable standards, provisions and accident prevention regulations. 

Be able, due to their training, to anticipate or recognise any hazards that may arise when using the control system. 

Ensure the safety of persons and objects when using the motor control system in the overall 
system. 

 

1.3 

Maintenance 

The dryve D3 motor control system is maintenance-free. 
Never open the housing of the dryve D3 motor control system independently, even in the event of a malfunction. 
Opening the housing annuls the guarantee. 
 
 

 

Содержание drylin dryve D3

Страница 1: ...Operating Instructions of the dryve D3 V0 0 1 15 dryve D3 DC motor control system Manual V 0 0 Motion Plastics ...

Страница 2: ...chanical data 5 2 1 3 Electrical data 5 2 1 4 Environmental conditions 5 3 Installation 6 3 1 Mechanical installation 6 3 2 Electrical installation 6 3 2 1 General information about the electrical installation 7 3 2 2 Terminal assignment 7 4 Initial operation 8 4 1 Control elements 8 4 2 Motor rotation direction 9 4 3 Limit switch 9 4 4 External directional switch 10 4 5 Basic settings 10 4 5 1 Op...

Страница 3: ...ssumes no responsibility for per sonal injury or damage to property resulting from misuse or unauthorised technical modification of the dryve D3 motor control system The igus GmbH reserves the right to make changes and improvements to the product or the technical documentation at any time without prior notice The dryve D3 motor control system must only be used if All information and safety instruc...

Страница 4: ...RNING Risk of injury due to interference with signals and devices Disturbed signals can cause unforeseen device reactions Carry out the wiring in accordance with the EMC measures Failure to follow these instructions can result in death serious injury or material damage Measures for EMC Effect Device assembly Use cable clamps for the shield support con nect metal parts over a large area Good conduc...

Страница 5: ...e shading indicates the distance for neighbouring components 2 1 2 Mechanical data D x W x H dryve D3 in mm 116 x 27 x 126 Weight 150 g D x W x H angle adapter in mm Weight 2 1 3 Electrical data Voltage supply 24 V 2 V Motor types DC motor Continuous motor current Max 2 5 A Motor output frequency Switch 4 off 8 kHz Switch 4 on 1 KHz Power output Max 60 W Cable lengths Max 3 m Cable cross sections ...

Страница 6: ...e performed at all times CAUTION Danger of electrical voltage Danger of electric arcs Always turn off the power before disconnecting or making electrical connections in the system Secure the power supply against restart After switching off wait at least 5 minutes until further work is carried out Check the absence of voltage before working on the system Danger of improperly mounted electrical conn...

Страница 7: ...a low voltage with safe insulation Protection by extra low voltage active conductor connected to ground or protec tive conductor This can lead to unpredictable malfunctions of the D3 dryve 3 2 2 Terminal assignment Interconnect the connectors according to your application Use the detailed illustrations for the individual terminals in the follow ing The terminals are connected as follows 1 Insulate...

Страница 8: ...dryve a minimum equipment has to be provided by the user 1 Voltage source with 24 V and connecting cables 2 Motor with suitable cable WARNING Fire hazard Faulty settings of the dryve D3 motor control system can lead to extremely high motor temperatures NOTE A faulty connection can damage or destroy the dryve D3 or drive QR code video 4 1 Control elements DANGER Danger of falling load Never work un...

Страница 9: ...e taken into account Mechanical switches The switches are connected to a voltage output and the respective signal input The right limit switch is connected to X3 1 and X3 2 the left to X3 4 and X3 5 Electronic switches The switches must be connected to a voltage output the signal input and 0 V respectively The supply voltage of the right limit switch is connected to X3 1 the output signal to X3 2 ...

Страница 10: ...must be bridged The common cable of the button combination must be connected to these bridged connections The buttons for left and right are connected to X4 1 and X4 3 respectively NOTE No external potential must be connected to X4 as this may destroy the dryve D3 4 5 Basic settings In its delivery condition all switches are set to off down position 4 5 1 Operating modes Tip mode The motor is move...

Страница 11: ...e suitability can be resolved by checking the motor data sheet and the axis parameters In this mode the motor travels until the set force is reached P1 force limit and then shuts off For this reason it is important that the Force limitation is set correctly 4 5 3 Acceleration type and ramps The maximum achievable acceleration depends on the connected motor a possibly existing gearbox and the conne...

Страница 12: ...es at intervals number of flashes represents the set acceleration 4 Change the acceleration by pressing button S1 until LED 4 Motor running lights up 5 Release the button S1 The next acceleration is set and LED 7 flashes repeatedly corresponding to the selected acceleration number 6 After acceleration 5 acceleration 1 follows again 7 To exit the acceleration change mode press the S2 button for at ...

Страница 13: ...not reaching the maximum speed DC motors with high inductances If the operating mode for low inductive motors is used with this type of motor it can lead to an increased noise level as well as not reaching the maximum speed 4 5 5 Table Basic Settings Dip switch Function Operating modes Tip mode Start to end mode Limit switch control Limit switch Block travel Acceleration Maximum acceleration Accel...

Страница 14: ...ng mode Tip mode and the maximum Acceleration Setting the optimal force limit 1 Turn the potentiometer for force limit P1 and the setpoint speed P2 clockwise to the end stop 2 Move the connected motor incl load in a free direction 3 Reduction of the permissible force by a counterclockwise rotation of the potentiometer P1 4 Restart the drive The current limit LED 5 yellow becomes active and after a...

Страница 15: ... 2203 9649 845 Technical support for igus dryve motor control systems Website dryve http www igus eu D3 Download the dryve D3 firmware manual and specifications Ordering of further motor control systems Website drylin E www igus eu drylinE Download data sheets of the electric drive technology Ordering of motors limit switches and other accessories Website drylin drive technology www igus eu drivet...

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