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Installation 

Operating Instructions of the dryve D3  V0.0 

6/15 

Installation 

3.1 

Mechanical installation 

 

WARNING! 

 

Danger of malfunction 

 

Fire hazard 

 

Explosion hazard 

Never operate the dryve D3 motor control system in water or in an aggressive, flammable or explosive atmosphere. Always 
pay attention to the 

Environmental conditions

  

 

Installation in a switch cabinet can be done on a TS 35 support rail (EN 50022) by mounting on the separately available 
angle adapter. 

The installation site must be free of extreme vibrations or shocks. 

The dimensions for adjacent components can be found in the drawing at 

Dimensions

  

The heated air flow of other devices and components must not be led through the area of the dryve D3. 

MTTF VALUE 

3.2 

Electrical installation 

 

WARNING! 

 

Risk of injury 

Make sure that an emergency shutdown can be performed at all times. 

 

 

CAUTION! 

 

Danger of electrical voltage 

 

Danger of electric arcs 

Always turn off the power before disconnecting or making electrical connections in the system. Secure the power supply 
against restart. 
After switching off, wait at least 5 minutes until further work is carried out. 
Check the absence of voltage before working on the system. 
 
Danger of improperly mounted electrical connections. 
Do not allow cables to be unmounted and ensure that all connections are secure. 

 

 

CAUTION! 

 

Electromagnetic alternating fields 

Electromagnetic fields around the live wires may cause interference. Lay the supply and motor cables separately from the 
control cables. Use the shortest possible cable lengths. Follow the instructions for 

Electromagnetic compatibility

 

 

 

 

NOTE 

An operating voltage above the voltage specified in the technical data, as well as the swapping of the connections will de-
stroy the dryve D3 motor control. system. 
 
Select an operating voltage within the voltage range specified in the technical data. 

 
 

 

Содержание drylin dryve D3

Страница 1: ...Operating Instructions of the dryve D3 V0 0 1 15 dryve D3 DC motor control system Manual V 0 0 Motion Plastics ...

Страница 2: ...chanical data 5 2 1 3 Electrical data 5 2 1 4 Environmental conditions 5 3 Installation 6 3 1 Mechanical installation 6 3 2 Electrical installation 6 3 2 1 General information about the electrical installation 7 3 2 2 Terminal assignment 7 4 Initial operation 8 4 1 Control elements 8 4 2 Motor rotation direction 9 4 3 Limit switch 9 4 4 External directional switch 10 4 5 Basic settings 10 4 5 1 Op...

Страница 3: ...ssumes no responsibility for per sonal injury or damage to property resulting from misuse or unauthorised technical modification of the dryve D3 motor control system The igus GmbH reserves the right to make changes and improvements to the product or the technical documentation at any time without prior notice The dryve D3 motor control system must only be used if All information and safety instruc...

Страница 4: ...RNING Risk of injury due to interference with signals and devices Disturbed signals can cause unforeseen device reactions Carry out the wiring in accordance with the EMC measures Failure to follow these instructions can result in death serious injury or material damage Measures for EMC Effect Device assembly Use cable clamps for the shield support con nect metal parts over a large area Good conduc...

Страница 5: ...e shading indicates the distance for neighbouring components 2 1 2 Mechanical data D x W x H dryve D3 in mm 116 x 27 x 126 Weight 150 g D x W x H angle adapter in mm Weight 2 1 3 Electrical data Voltage supply 24 V 2 V Motor types DC motor Continuous motor current Max 2 5 A Motor output frequency Switch 4 off 8 kHz Switch 4 on 1 KHz Power output Max 60 W Cable lengths Max 3 m Cable cross sections ...

Страница 6: ...e performed at all times CAUTION Danger of electrical voltage Danger of electric arcs Always turn off the power before disconnecting or making electrical connections in the system Secure the power supply against restart After switching off wait at least 5 minutes until further work is carried out Check the absence of voltage before working on the system Danger of improperly mounted electrical conn...

Страница 7: ...a low voltage with safe insulation Protection by extra low voltage active conductor connected to ground or protec tive conductor This can lead to unpredictable malfunctions of the D3 dryve 3 2 2 Terminal assignment Interconnect the connectors according to your application Use the detailed illustrations for the individual terminals in the follow ing The terminals are connected as follows 1 Insulate...

Страница 8: ...dryve a minimum equipment has to be provided by the user 1 Voltage source with 24 V and connecting cables 2 Motor with suitable cable WARNING Fire hazard Faulty settings of the dryve D3 motor control system can lead to extremely high motor temperatures NOTE A faulty connection can damage or destroy the dryve D3 or drive QR code video 4 1 Control elements DANGER Danger of falling load Never work un...

Страница 9: ...e taken into account Mechanical switches The switches are connected to a voltage output and the respective signal input The right limit switch is connected to X3 1 and X3 2 the left to X3 4 and X3 5 Electronic switches The switches must be connected to a voltage output the signal input and 0 V respectively The supply voltage of the right limit switch is connected to X3 1 the output signal to X3 2 ...

Страница 10: ...must be bridged The common cable of the button combination must be connected to these bridged connections The buttons for left and right are connected to X4 1 and X4 3 respectively NOTE No external potential must be connected to X4 as this may destroy the dryve D3 4 5 Basic settings In its delivery condition all switches are set to off down position 4 5 1 Operating modes Tip mode The motor is move...

Страница 11: ...e suitability can be resolved by checking the motor data sheet and the axis parameters In this mode the motor travels until the set force is reached P1 force limit and then shuts off For this reason it is important that the Force limitation is set correctly 4 5 3 Acceleration type and ramps The maximum achievable acceleration depends on the connected motor a possibly existing gearbox and the conne...

Страница 12: ...es at intervals number of flashes represents the set acceleration 4 Change the acceleration by pressing button S1 until LED 4 Motor running lights up 5 Release the button S1 The next acceleration is set and LED 7 flashes repeatedly corresponding to the selected acceleration number 6 After acceleration 5 acceleration 1 follows again 7 To exit the acceleration change mode press the S2 button for at ...

Страница 13: ...not reaching the maximum speed DC motors with high inductances If the operating mode for low inductive motors is used with this type of motor it can lead to an increased noise level as well as not reaching the maximum speed 4 5 5 Table Basic Settings Dip switch Function Operating modes Tip mode Start to end mode Limit switch control Limit switch Block travel Acceleration Maximum acceleration Accel...

Страница 14: ...ng mode Tip mode and the maximum Acceleration Setting the optimal force limit 1 Turn the potentiometer for force limit P1 and the setpoint speed P2 clockwise to the end stop 2 Move the connected motor incl load in a free direction 3 Reduction of the permissible force by a counterclockwise rotation of the potentiometer P1 4 Restart the drive The current limit LED 5 yellow becomes active and after a...

Страница 15: ... 2203 9649 845 Technical support for igus dryve motor control systems Website dryve http www igus eu D3 Download the dryve D3 firmware manual and specifications Ordering of further motor control systems Website drylin E www igus eu drylinE Download data sheets of the electric drive technology Ordering of motors limit switches and other accessories Website drylin drive technology www igus eu drivet...

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