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7 - BAR FEEDER MAINTENANCE

KID 80

7 - Pag. 3 / 6

7.2 SCHEDULED

MAINTENANCE

INFORMATION:

keep the bar feeder in conditions of maximum efficiency, carrying out the

programmed maintenance operations provided by the manufacturer. Good

maintenance will allow the best performances, a longer service life as well as

constant keeping of safety requirements.

Frequency

Hours

Component

Kind of intervention

200

500 1250 2500

Yearl

Test wear and, if necessary,

adjust the tension

•

Feeding belt

Test wear. If necessary,

replace it.

•

Fixed tip

Test wear. If necessary,

replace it.

•

Carriage unit

Lubricate the sliding guides

•

Rack

Lubricate

•

Magazine

Lubricate the bevel gear pair

•

Stop device

Lubricate forks and pins

•

Bar-pushing unit

Lubricate the lifting toothed

wheels

•

PLC

Replace the battery

•

Содержание KID 80

Страница 1: ...1 Date 15 07 07 Cod 806015410 S N COMPILER Bosi Andrea ON APPROVAL Frattini Andrea AUTOMATIC BAR FEEDER ATTACHMENTS LIST MANUAL FOR USE AND MAINTENANCE KEYBOARD INSTRUCTION MANUAL SPARE PARTS BOOK SCH...

Страница 2: ...TLX 550879 MANUFACTURER IEMCA division of IGMI S p A ADDRESS Via Granarolo 167 48018 Faenza RA ITALY a capo2 Tel 0546 698000 Fax 0546 46338 0546 46224 a capo2 TLX 550879 TYPE OF DOCUMENT MANUAL FOR U...

Страница 3: ...ORMATION KID 80 3 SAFETY GENERAL INFORMATION KID 80 4 MOVEMENT AND INSTALLATION KID 80 5 ADJUSTMENTS AND SETTING UP KID 80 6 USE AND OPERATION KID 80 7 BAR FEEDER MAINTENANCE KID 80 8 TROUBLES CAUSES...

Страница 4: ......

Страница 5: ...ION KID 80 EN 1 Pag 1 4 INDEX 1 1 WARRANTY CONDITIONS 2 1 2 PURPOSE OF THE MANUAL 2 1 3 MANUFACTURER AND BAR FEEDER IDENTIFICATION 3 1 4 ASSISTANCE REQUEST MODE 4 1 5 GLOSSARY AND TERMINOLOGY 4 1 6 AT...

Страница 6: ...THE MANUAL This manual which is an integral part of the bar feeder has been carried out by the manufacturer in order to provide all necessary information for those who are authorised to interact with...

Страница 7: ...s for the bar feeder operation and maintenance is supplied with the Keyboard instruction manual The Keyboard instruction manual contains all the instructions on how to use the installed software 1 3 M...

Страница 8: ...rer and must be carried out by the maintenance technician Expert technician authorized person chosen among those who have the requirements competence and information needed for the installation operat...

Страница 9: ...1 1 MAIN PARTS 3 2 2 OPERATING CYCLE 4 2 2 1 REGULAR CYCLE 4 2 2 2 FIXED PIECE FEEDING CYCLE 7 2 3 SAFETY DEVICES 9 2 4 SAFETY AND INFORMATION SIGNALS 10 2 4 1 BAR FEEDER DIMENSIONS 11 2 4 2 Noise le...

Страница 10: ...spindle liner The operating cycle is directed by a PLC integrated in the electrical control panel which interacts with the lathe controls The bar feeder is provided with a remote push button panel all...

Страница 11: ...device introduces the bar into the lathe G Bar pushing unit this device pushes the bar inside the lathe until it has been completely machined H Flag device this device is activated by the arrival of...

Страница 12: ...u will find a concise description of the phases in this working cycle INFORMATION for further detailed information about working cycle selection and setting please see the keyboard instruction manual...

Страница 13: ...t the same time the bar selector unit C returns to its initial position Subsequently the guide lifts and sets the bar in line with the loading axis The bar is inserted into the carriage lathe E that t...

Страница 14: ...lathe operating cycle starts at the beginning of the bar facing phase At this point the bar is fed till it reaches the lathe bar stop then machining phase takes place until one piece has been fully ma...

Страница 15: ...e bar drop control unit B are lifted At the same time also the bar selecting unit C that loads the first bar on the bar drop control unit is lifted The bar drop control unit B returns to its initial p...

Страница 16: ...e remnant F as a residual of the previous machining and is positioned for the facing The lathe operating cycle starts at the beginning of the bar facing phase At this point the bar is precisely fed ac...

Страница 17: ...closing it is possible to start the operating cycle again This one is endowed with a porthole allowing the visual inspection of the bar handling main components B Emergency stop button if activated e...

Страница 18: ...er limbs do not put hands inside when there are components in motion B No guard removal it is forbidden to use the bar feeder without the guards installed and in operating conditions C Danger of elect...

Страница 19: ...SIONS A BAR LOADING AREA B WORK AREA 2 4 2 Noise levels During the machining the bar feeder is not noisy The only phase where there can be some short lasting peaks 85 dbA is the bar loading one This m...

Страница 20: ...60 mm 2 1 4 Minimum bar length 500 mm Maximum bar length 1615 mm Magazine capacity Kg 250 Kg N 60 barre da 10 mm Bar change time with 1 000 mm bar 50 sec Feeding speed 0 500 mm sec Return speed 1000...

Страница 21: ...ew position X Loading axis height Reinforcement Threaded holes on the base Slots on the supports 900 937 A 1 5 938 972 A 2 6 973 1007 A 3 7 1008 1042 A 4 8 1043 1077 A 5 9 1078 1112 A 6 10 1113 1147 A...

Страница 22: ...RMATION KID 80 2 Pag 14 16 Bar and bar pusher diameter table A Bar Diameter mm B Bar pusher rod diameter mm C Bar pusher bearing diameter mm D Spindle liner mm 5 12 10 12 14 10 19 12 15 16 16 60 18 21...

Страница 23: ...the equipment indicated below at the customer s disposal BAR FEEDER LATHE GUIDE directs the bar in the section between the bar feeder and the lathe It proves extremely necessary when this section exc...

Страница 24: ...with axial displacement Screw position X Loading axis height Reinforcement Threaded holes on the base Slots on the supports 900 967 A 1 3 968 999 B 1000 1037 A 2 4 1038 1069 B 1070 1107 A 3 5 1108 11...

Страница 25: ...AL INFORMATION KID 80 EN 3 Pag 1 4 INDEX 3 1 GENERAL SAFETY REGULATIONS 2 3 2 HANDLING AND INSTALLATION Safety 3 3 3 ADJUSTMENTS AND SETUP Safety 3 3 4 USE AND OPERATION Safety 4 3 5 BAR FEEDER MAINTE...

Страница 26: ...e with the instructions in this manual ensures the operator safety The user and expert operator must perform the specified duties only Do not tamper with the safety devices for any reason whatsoever C...

Страница 27: ...hting and cleanliness of the working environment are of the utmost importance as far as personal safety is concerned The electric system connection must be carried out by skilled personnel only Make s...

Страница 28: ...y regulations in force in all countries Inform the maintenance personnel of any operating anomalies Before starting the bar feeder make sure that there is no personnel engaged in servicing or cleaning...

Страница 29: ...6 1 Loading axis height variation 5 4 6 2 Assembling the backing plates 5 4 6 3 Magazine positioning 6 4 6 4 Alignment and levelling 7 4 6 5 Bar feeder fastening 9 4 7 BAR FEEDER INSTALLATION with dis...

Страница 30: ...4 2 PACKAGING AND UNPACKAGING A WITHOUT PACKAGING B PACKAGING ON PALLET C PACKAGING IN CRATE By reducing its dimensions the packaging is made according to the type of transport required In order to ma...

Страница 31: ...used solutions In the transport phase in order to avoid untimely movements provide an adequate anchorage to the means of transport 4 4 MOTION AND LIFTING The bar feeder can be handled by a device prov...

Страница 32: ...tive and law requirements carrying out all the installations and connections workmanlike Once the installation has been completed and before the operating phases he will check if the above mentioned r...

Страница 33: ...need to change it proceed as follows Prepare the bar feeder for lifting Stretch the ropes Loosen on both sides the screws B and remove the screws A Bring the bar feeder to the loading axis height see...

Страница 34: ...device Make sure that during lifting the pin B is correctly inserted in the cam housing C Connect the bar magazine to the bar feeder body making sure the bearings A fit in their slots D Fix the suppor...

Страница 35: ...lling INFORMATION not only alignment and levelling are fundamental for the correct running of the bar feeder and for the WARRANTY VALIDITY but also they must be carried out only by a SKILLED STAFF WIT...

Страница 36: ...e guide channel in order to use the beam plane to check the levelling Verify the alignment of both bar feeder axes and levelling Adjust the loading axis vertically through screws D Hit both sides of t...

Страница 37: ...ections after making sure that alignment levelling and fastening are carried out correctly 4 7 BAR FEEDER INSTALLATION with displacement WARNING CAUTION the installation and connections must be carrie...

Страница 38: ...tion The bar feeder is generally supplied with the loading axis height aligned to that of lathe spindle If you need to change it proceed as follows Prepare the bar feeder for lifting Stretch the ropes...

Страница 39: ...device Make sure that during lifting the pin B is correctly inserted in the cam housing C Connect the bar magazine to the bar feeder body making sure the bearings A fit in their slots D Fix the suppo...

Страница 40: ...MOVEMENT AND INSTALLATION KID 80 4 Pag 12 16 Fix the upper end of the rod to the block G by means of a self locking nut H Install the bar feeder lathe guide if provided Install the safety grid fixed g...

Страница 41: ...Y VALIDITY but also they must be carried out only by a SKILLED STAFF WITH PRECISE TECHNICAL COMPETENCE For these operations proceed as follows Position the bar feeder near the lathe see figure Put the...

Страница 42: ...ns of the screws F after loosening the screws G Hit both sides of the frame H with a mallet for the adjustment of the loading axis horizontally 4 8 4 Bar feeder fastening INFORMATION considering that...

Страница 43: ...D 80 EN 4 Pag 15 16 Drill the floor in the direction of the frame holes Fasten the frame with the expansion plugs Reinstall the two guide sections after making sure that alignment levelling and fasten...

Страница 44: ...eted before starting the bar feeder inspect if the above mentioned requirements have been fulfilled Connect the multipolar connector provided with the bar feeder to the lathe socket 4 10 WORKING PARAM...

Страница 45: ...SETTING UP KID 80 EN 5 Pag 1 6 INDEX 5 1 PRELIMINARY NOTE ON ADJUSTMENT 2 5 2 MAGAZINE ADJUSTMENT AND BAR SELECTION 2 5 3 LOADING AXIS ADJUSTMENT 4 5 4 BAR FEEDER LATHE GUIDE ADJUSTMENT 5 5 5 FEEDING...

Страница 46: ...o prevent anyone from approaching all the devices that if started could cause unexpected damage and harm to people 5 2 MAGAZINE ADJUSTMENT AND BAR SELECTION Bar magazine adjustment must be carried out...

Страница 47: ...er of the bar to be loaded For the adjustment proceed as follows Turn lever A to adjust bar magazine inclination according to the type of the bars to be machined Turn knob C to adjust the bar stop dev...

Страница 48: ...al bars set the measurement of the wrench on the millimetre counter Square bars set the measurement X obtained from the following table on the millimetre counter L mm X 5 5 8 8 10 10 12 12 15 15 18 18...

Страница 49: ...ADJUSTMENT The adjustment must be carried out according to the diameter of the bar pusher bearings and bar to be machined Adjust the guide height displayed on the graduated rod A in order to respect...

Страница 50: ...lows Open the upper guard To check the belt tension adopt the method indicated in the figure The resulting value C must be 10 to 15 mm Loosen nut A Adjust the belt tension through the screw B and lock...

Страница 51: ...3 KEYBOARD CONTROLS DESCRIPTION 4 6 4 LIGHT INDICATOR DESCRIPTION 5 6 5 BAR PREPARATION sections and tubes 6 6 6 MAGAZINE LOADING 6 6 7 BAR FEEDER TOOLING 6 6 8 BAR PUSHER CHANGE 7 6 9 LATHE SPINDLE L...

Страница 52: ...apart from being authorised and appropriately informed at the first use will have to carry out some manoeuvres to test the controls and the main functions Exclusively use the machine according to the...

Страница 53: ...ng 3 Bar feeder Stop button red light press this button to stop the bar feeder 4 Emergency stop button to stop the bar feeder under emergency conditions you will have to manually release this button b...

Страница 54: ...selected value during modification phase 14 ARROW BUTTON to go to the next page The cursor is moved downward to reduce the selected value during modification phase 15 SHIFT BUTTON ENTER while modifyi...

Страница 55: ...he magazine This signal will continue until the bars in the magazine have run out Flashing blue light OPT Signals that the bar feeder is carrying out the bar change Red light OPT Signals that the bar...

Страница 56: ...ions shall prepare all the necessary conditions to guarantee his her own safety and that of the people directly involved In particular respect the regulations in force on the subject of health and saf...

Страница 57: ...Reset if necessary the work parameters see Keyboard instruction manual 6 8 BAR PUSHER CHANGE For this operation proceed as follows Open the upper guard Adjust screw A and lock nut in order to uncouple...

Страница 58: ...in the area between the lathe and the bar feeder move the bar feeder away if it is equipped with a displacing device otherwise proceed as indicated Press the button to select manual mode Turn and hol...

Страница 59: ...e If necessary let the bar feeder devices reach the cycle start position Press the button rapidly twice to carry out the Bar Feeder Zero Setting Turn the selector switch to the left and leave it turne...

Страница 60: ...selecting unit bar drop control device and bar pusher are lifted Turn the selector switch to the right and leave it turned the bar is loaded and the guide is lifted for pre feeding Turn the selector...

Страница 61: ...er operations after machining stop INFORMATION press no emergency buttons for normal stop Wait until piece machining has been completed and the automatic cycle has stopped Press the button on board th...

Страница 62: ...low the unit restart Follow the instructions given hereunder to perform this operation Press the button on the machine to start the bar feeder and hold it down until the indicator light on the button...

Страница 63: ...the bar selecting and bar drop control devices and the bar pusher are lifted Turn selector switch and hold it to the right the bar drop control device is lowered and the guide channel lifts for pre fe...

Страница 64: ...s limit position Turn the selector switch to the right and leave it turned the bar pusher and guide are raised without loading the bar Remove bar from guide channel of the bar feeder Turn selector swi...

Страница 65: ...7 BAR FEEDER MAINTENANCE KID 80 EN 7 Pag 1 6 INDEX 7 1 PRELIMINARY NOTE ON MAINTENANCE 2 7 2 SCHEDULED MAINTENANCE 3 7 3 GREASING POINTS 4 7 4 DISPLACEMENT DEVICE USE 5...

Страница 66: ...nce start all safety devices provided and check if it is necessary to inform the staff operating around and people close to the area In particular it is recommended to adequately signal the adjacent a...

Страница 67: ...ice life as well as constant keeping of safety requirements Frequency Hours Component Kind of intervention 200 500 1250 2500 Yearl y Test wear and if necessary adjust the tension Feeding belt Test wea...

Страница 68: ...EN 7 BAR FEEDER MAINTENANCE KID 80 7 Pag 4 6 7 3 GREASING POINTS Grease Grease...

Страница 69: ...connection cables Perform this operation following the instructions given hereunder Disconnect the bar feeder lathe fastening unit if installed Lower the lever A until it releases then rotate it forw...

Страница 70: ...EN 7 BAR FEEDER MAINTENANCE KID 80 7 Pag 6 6...

Страница 71: ...7 BAR FEEDER MAINTENANCE KID 80 EN 7 Pag 1 6 INDEX 7 1 PRELIMINARY NOTE ON MAINTENANCE 2 7 2 SCHEDULED MAINTENANCE 3 7 3 GREASING POINTS 4 7 4 DISPLACEMENT DEVICE USE 5...

Страница 72: ...nce start all safety devices provided and check if it is necessary to inform the staff operating around and people close to the area In particular it is recommended to adequately signal the adjacent a...

Страница 73: ...ice life as well as constant keeping of safety requirements Frequency Hours Component Kind of intervention 200 500 1250 2500 Yearl y Test wear and if necessary adjust the tension Feeding belt Test wea...

Страница 74: ...EN 7 BAR FEEDER MAINTENANCE KID 80 7 Pag 4 6 7 3 GREASING POINTS Grease Grease...

Страница 75: ...connection cables Perform this operation following the instructions given hereunder Disconnect the bar feeder lathe fastening unit if installed Lower the lever A until it releases then rotate it forw...

Страница 76: ...EN 7 BAR FEEDER MAINTENANCE KID 80 7 Pag 6 6...

Страница 77: ...8 TROUBLES CAUSES SOLUTIONS KID 80 EN 8 Pag 1 2 INDEX 8 1 GENERIC TROUBLESHOOTING 2 8 2 BAR MAGAZINE TROUBLESHOOTING 2 8 3 TROUBLESHOOTING DURING BAR FEEDING 2...

Страница 78: ...position see par 5 2 The first bar in magazine is not lifted The limit stops are not well adjusted Adjust the stops see par 5 2 The second bar in the magazine lifts together with the first one The li...

Страница 79: ...D 80 EN 9 Pag 1 4 INDEX 9 1 PRELIMINARY NOTE ON PARTS REPLACEMENT 2 9 2 REPLACEMENT OF THE FIXED TIP 2 9 3 FEEDING BELT REPLACEMENT 2 9 4 PLC BATTERY REPLACEMENT 3 9 5 RECOMMENDED SPARE PARTS 4 9 6 BA...

Страница 80: ...ople derived from the use of non original spare parts and from any repair carried out without the manufacturer s authorisation For spare parts ordering follow the indications reported on the spare par...

Страница 81: ...ed PLC troubles may turn up Switch bar feeder power supply off Open the doors of the electrical control panel take out the battery and put in the new one battery type SIEMENS 6ES7 291 88A20 0XA0 WARNI...

Страница 82: ...ode Name Features Notes Qty 32210013 Sensor BERO 3RG4012 0AG33 BERO 2 806002431 Roller conveyor guide unit 1 24373000 Feeding belt HTD 8 M20 479 PA 1 Bar pusher Specify diameter 1 Fixed tip Specify di...

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