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Engineering

HR9Z-B2200 8/2020

35

Basic Principles of Operation

Introduction

The following sections provide basic information on the principles of operation of the device to 

assist you in engineering your application function.

Operating States

The following graphic illustrates the operating states and state transitions of the device:

NOTE: See the chapter Data Functional Safety

 (

see page 31

) for the defined safe state of the 

device.

Operating state

Description

In defined 

safe state

Off / Configuration

Configuration only possible in this operating state

Yes

Initialization

Self-tests

Yes

Run: Outputs Deenergized

Regular operation with safety-related function active

Yes

Run: Outputs Energized

Regular operation with safety-related function not active

No

Error

Error detected

Yes

Содержание HR6S-DN

Страница 1: ...http www idec com HR6S DN Safety Module Original instructions HR9Z B2200...

Страница 2: ...duce other than for your own personal noncommercial use all or part of this document You also agree not to establish any hypertext links to this document or its content IDEC CORPORATION does not grant...

Страница 3: ...gineering 33 Electromagnetic Compatibility EMC 34 Basic Principles of Operation 35 Safety Related Inputs 40 Synchronization of Safety Related Inputs 42 Dynamization 43 Signal Interlock Monitoring 45 C...

Страница 4: ...4 HR9Z B2200 8 2020 Chapter 8 Accessories Service Maintenance and Disposal 93 Accessories 94 Maintenance 95 Transportation Storage and Disposal 96 Service Addresses 97 Index 99...

Страница 5: ...nt to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure DANGER DANGER indicates a hazardous situation which if not avoided will result in death or...

Страница 6: ...iliar with and understand the contents of the risk assessment as per ISO 12100 1 and or any other equivalent assessment as well as all documents related to such risk assessment or equivalent assessmen...

Страница 7: ...9Z B2200 8 2020 7 Operate the product only with the specified cables and accessories Use only genuine accessories Any use other than the use explicitly permitted is prohibited and can result in hazard...

Страница 8: ...8 HR9Z B2200 8 2020...

Страница 9: ...he safety module HR6S DN Validity Note The present document is valid for the products listed in the type code see page 19 Related Documents Title of documentation Reference number HR6S DN User Guide H...

Страница 10: ...e guide for this equipment Always use a properly rated voltage sensing device to confirm the power is off where and when indicated Where 24 VDC or VAC is indicated use PELV power supplies conforming t...

Страница 11: ...the link Observe all accident prevention regulations and local safety guidelines 1 Each implementation of this equipment must be individually and thoroughly tested for proper operation before being pl...

Страница 12: ...nt and risk reduction EN 60204 1 2006 Safety of machinery Electrical equipment of machines Part 1 General requirements ISO 14119 2013 Safety of machinery Interlocking devices associated with guards Pr...

Страница 13: ...ith the description of specific hazards and is defined as it is for a hazard zone or danger zone in the Machinery Directive 2006 42 EC and ISO 12100 2010 Standard Description IEC 60034 series Rotating...

Страница 14: ...14 HR9Z B2200 8 2020...

Страница 15: ...HR9Z B2200 8 2020 15 Chapter 1 Introduction What Is in This Chapter This chapter contains the following topics Topic Page Device Overview 16 Front View and Side View 17 Nameplate 18 Type Code 19...

Страница 16: ...Stop push buttons guard door switches coded magnetic switches PNP transistors for example magnetic switches proximity switches OSSD for example light curtains The device is available in two different...

Страница 17: ...blocks bottom 3 LED indicators 4 Start function selector 5 Application function selector 6 Connector for optional output extension module HR6S EP lateral 7 Sealable transparent cover SAFETY MODULE POW...

Страница 18: ...per IEC 61508 1 2010 9 Maximum Performance Level and Category as per ISO 13849 1 2015 10 Maximum response time to request at safety related input 11 Permissible ambient temperature range during opera...

Страница 19: ...code contact your IDEC CORPORATION service representative Item 1 2 3 4 5 6 7 8 Type code example H R 6 S D N 1 C Item Meaning 1 4 Product range HR6S HR6S safety module 5 6 Product version DN 7 Supply...

Страница 20: ...Introduction 20 HR9Z B2200 8 2020...

Страница 21: ...er 2 Technical Data What Is in This Chapter This chapter contains the following topics Topic Page Environmental Conditions 22 Mechanical Characteristics 24 Electrical Characteristics 26 Timing Data 29...

Страница 22: ...1 8 F min Ambient humidity 10 100 relative humidity Characteristic Value Vibration sinusoidal displacement amplitude 2 9 Hz 1 5 mm Vibration sinusoidal acceleration amplitude 9 200 Hz 5 m s2 Shock sh...

Страница 23: ...enclosure with degree of protection IP54 Characteristic Value Ambient temperature With 24 VAC 25 50 C 13 122 F no icing With 24 VDC 25 55 C 13 131 F no icing Rate of change of temperature 0 5 C min 0...

Страница 24: ...c Value HR6S DN1C HR6S DN1P Width 45 mm 1 77 in Height without terminals 99 mm 3 9 in Height with terminals 119 mm 4 7 in 109 mm 4 3 in Depth 117 mm 4 61 in mm in 45 1 77 117 4 61 99 3 9 a a a C max 1...

Страница 25: ...single wire without wire ferrule 1 0 2 2 5 mm2 24 12 AWG Wire cross section single wire with wire ferrule 0 25 2 5 mm2 24 12 AWG Wire cross section two wires without wire ferrule 1 0 2 1 5 mm2 24 16...

Страница 26: ...tage category II Pollution degree 2 Insulation voltage 300 V Impulse withstand voltage 4 kV Characteristic Value Conducted and radiated emissions as per IEC CISPR 11 Group 1 class B Usage in environme...

Страница 27: ...age at DC 15 VDC Input voltage at CH 0 24 VDC 20 Switching voltage activate CH 15 VDC Switching voltage deactivate CH 5 VDC Input current 5 mA Maximum wire resistance 500 Source sink Interface type Ad...

Страница 28: ...inimum current 10 mA Minimum voltage 5 V Utilization category as per UL 60947 5 1 B300 and R300 for Normally Open contacts D300 and R300 for Normally Closed contacts Utilization category as per IEC 60...

Страница 29: ...0 ms Characteristic Value Recovery time after request at safety related input 200 ms Characteristic Value Switch on delay after power on and automatic start 3000 ms Delay after activation of safety re...

Страница 30: ...toring Time Synchronization Times The synchronization times for the synchronization of safety related inputs depend on the application function see page 58 Characteristic Value Debounce time standard...

Страница 31: ...Actual SILCL depends on wiring and configuration Type as per IEC 61508 2 B Hardware Fault Tolerance HFT as per IEC 61508 and IEC 62061 1 Stop Category for Emergency Stops as per ISO 13850 and IEC 6020...

Страница 32: ...a see page 29 for additional technical data that may affect your functional safety calculations Electrical durability of the safety related output relay contacts as per IEC 60947 5 1 1 Operating cycle...

Страница 33: ...This Chapter This chapter contains the following topics Topic Page Electromagnetic Compatibility EMC 34 Basic Principles of Operation 35 Safety Related Inputs 40 Synchronization of Safety Related Inp...

Страница 34: ...IEC 60947 1 WARNING INSUFFICIENT ELECTROMAGNETIC COMPATIBILITY Verify compliance with all EMC regulations and requirements applicable in the country in which the device is to be operated and with all...

Страница 35: ...ng states and state transitions of the device NOTE See the chapter Data Functional Safety see page 31 for the defined safe state of the device Operating state Description In defined safe state Off Con...

Страница 36: ...s the state of the safety related inputs and of the start input The motor is at a standstill If the start pushbutton is not pressed the start input stays deactivated and the device remains in the oper...

Страница 37: ...e of the safety related inputs If the actuator of the Emergency Stop pushbutton is pushed down safety related inputs deactivated the safety related outputs are deactivated within the response time tra...

Страница 38: ...ty related input B is activated within the synchronization time The start button has not yet been pressed so the start condition is not yet fulfilled and the device remains in the defined safe state 3...

Страница 39: ...see page 29 The Emergency Stop is triggered The device is in the defined safe state 6 The safety related input A is deactivated by second output contact of Emergency Stop button If an application fun...

Страница 40: ...Operating States see page 35 for details on the state machine of the device Activation and Deactivation with Antivalent Behavior Between Two Input Channels of One Safety Related Input Depending on th...

Страница 41: ...states are only permissible within the synchronization time see page 42 Otherwise identical signal states trigger an alert The truth table applies to the wiring diagrams presented for the application...

Страница 42: ...vated within the synchroni zation time the safety related output or outputs are not activated The synchronized terminals of the safety related inputs and the corresponding synchronization times are al...

Страница 43: ...tputs of the safety related inputs S 1 and of the start input Y1 Whether dynamization of the safety related inputs is used depends on the selected application function see page 57 The following diagra...

Страница 44: ...en the start of a test pulse and the start of the next test pulse at the same control output TDDEL 40 ms Maximum delay of test pulse This delay is the maximum time between the start of the test pulse...

Страница 45: ...emains in the defined safe state i e there is no transition from operating state Run Outputs Deenergized to operating state Run Outputs Energized T3 To exit the signal interlock condition the two affe...

Страница 46: ...ediately triggers a signal interlock alert even though the 200 ms have not yet elapsed The following figure illustrates a condition with signal interlock The first safety related input is deactivated...

Страница 47: ...B2200 8 2020 47 Chapter 4 Installation What Is in This Chapter This chapter contains the following topics Topic Page Prerequisites and Requirements 48 Mechanical Installation 49 Electrical Installatio...

Страница 48: ...e and the other components operated in the control cabinet enclosure Label on Extension Module Connector The connector for connection of the extension module HR6S EP is covered by a label Do not remov...

Страница 49: ...ration Dismounting procedure center illustration Step Action 1 Slightly tilt the device and hook it onto the DIN rail 2 Push the lower part of the device towards the DIN rail 3 Snap in the DIN rail cl...

Страница 50: ...additional fastener into the grooves at the device 2 Prepare the holes on the mounting surface 3 Screw the device to the mounting surface using the specified screws and a washer M4 as per ISO 7093 for...

Страница 51: ...all power from all equipment of your machine process prior to electrical installation of the device Confirm the absence of power using a properly rated voltage sensing device Place a Do Not Turn On o...

Страница 52: ...Power supply Y1 Control output DC of start input Y2 Input channel CH of start input S11 S21 S31 S41 S51 S61 Control outputs DC of safety related inputs S12 S13 S22 S23 S32 S33 S42 S43 S52 S53 S62 S63...

Страница 53: ...of the safety related inputs are not used Wire the terminals of the safety related inputs according to the wiring diagram for the application function see page 58 to be implemented Safety Related Outp...

Страница 54: ...tton For manual start or monitored start and if the device providing the start signal is supplied externally Connect terminal Y2 to the device providing the start signal such as a push button or a log...

Страница 55: ...via terminal B2 Power Supply Connect the terminals A1 and A2 to a power supply providing the supply voltage specified for the device in the chapter Electrical Characteristics see page 26 Common Refere...

Страница 56: ...Installation 56 HR9Z B2200 8 2020...

Страница 57: ...HR9Z B2200 8 2020 57 Chapter 5 Functions What Is in This Chapter This chapter contains the following topics Topic Page Application Functions 58 Start Functions 73...

Страница 58: ...13850 and IEC 60204 1 stop category 0 Monitoring of guards as per ISO 14119 14120 with electrical switches Normally open normally closed and or changeover outputs No Yes Position 1 see page 59 Yes Yes...

Страница 59: ...31 S32 and S41 S42 for sensor device C S31 S33 and S41 S43 for sensor device D S51 S52 and S61 S62 for sensor device E S51 S53 and S61 S63 for sensor device F If less than 6 safety related inputs are...

Страница 60: ...Functions 60 HR9Z B2200 8 2020 Wiring of the inputs for Emergency Stop Wiring of the inputs for guards...

Страница 61: ...t be bridged as if a sensor device is connected example sensor device F not connected S51 and S53 S61 and S63 bridged Do not configure a start function with startup test if less than 6 safety related...

Страница 62: ...ated before S33 S33 has to be activated within 4 s S52 synchronized with S62 If S52 is activated before S62 S62 has to be activated within 2 s If S62 is activated before S52 S52 has to be activated wi...

Страница 63: ...or device E S61 S62 and S61 S63 for sensor device F If less than 6 safety related inputs are used the terminals S 1 and S 3 of the unused safety related inputs must be bridged example sensor device F...

Страница 64: ...Functions 64 HR9Z B2200 8 2020 Wiring of the inputs for coded magnetic switches...

Страница 65: ...or device E S61 S62 and S61 S63 for sensor device F If less than 6 safety related inputs are used the terminals S 1 and S 3 of the unused safety related inputs must be bridged example sensor device F...

Страница 66: ...Functions 66 HR9Z B2200 8 2020 Wiring of the inputs for coded magnetic switches...

Страница 67: ...for sensor device D S52 and S53 for sensor device E S62 and S63 for sensor device F If less than 6 safety related inputs are used the terminals S 1 S 2 and S 3 of the unused safety related inputs must...

Страница 68: ...connected S61 S62 and S63 bridged Do not configure a start function with startup test if less than 6 safety related inputs are used Dynamization No Signal interlock monitoring Between terminals S12 a...

Страница 69: ...Functions HR9Z B2200 8 2020 69 Wiring of the inputs for sensors devices with two PNP outputs...

Страница 70: ...sensor device B S32 and S33 for sensor device C S42 and S43 for sensor device D S52 and S53 for sensor device E S62 and S63 for sensor device F If less than 6 safety related inputs are used the termi...

Страница 71: ...ety related inputs must be bridged example sensor device F not connected S61 S62 and S63 bridged Do not configure a start function with startup test if less than 6 safety related inputs are used Dynam...

Страница 72: ...Functions 72 HR9Z B2200 8 2020 Wiring of the inputs for sensors devices with OSSD outputs...

Страница 73: ...vior is configured using the following characteristics Type of start automatic manual start and monitored start With or without startup test With or without dynamization see page 43 Refer to the chapt...

Страница 74: ...he automatic start 1 Activation delay 100 ms maximum time between activation of safety related input and activation of safety related output 2 Response time 20 ms maximum time between deactivation of...

Страница 75: ...safety related output 2 Response time 20 ms maximum time between deactivation of safety related input and deactivation of safety related output 3 Recovery time 200 ms time that must pass before the s...

Страница 76: ...0 ms maximum time between deactivation of safety related input and deactivation of safety related output 3 Waiting time after power on 2500 ms time that must pass between power on and activation of th...

Страница 77: ...ed input can be activated again The timing diagram exemplifies the timing using one safety related input and one safety related output The same logic applies in the case of multiple safety related inp...

Страница 78: ...tic manual start depends on sensor device connected to start input Without startup test With dynamization 2 Automatic manual start depends on sensor device connected to start input With startup test W...

Страница 79: ...HR9Z B2200 8 2020 79 Chapter 6 Configuration and Commissioning What Is in This Chapter This chapter contains the following topics Topic Page Configuration 80 Commissioning 82...

Страница 80: ...are modified while power is applied to the device the device detects a configuration error Go through the full commissioning procedure see page 82 after having modified the positions of the selectors...

Страница 81: ...ve power if the device is not powered off If an extension module HR6S EP is connected remove power from the extension module as well 3 Open the transparent cover of the device 4 Set the application fu...

Страница 82: ...tandards and process definitions applicable to your machine process Failure to follow these instructions can result in death serious injury or equipment damage Step Action 1 Verify correct mechanical...

Страница 83: ...Only attempt to resolve alerts and errors detected by the device if you are fully familiar with the safety related applications and the non safety related applications as well as the hardware used to...

Страница 84: ...des information on the start condition Refer to the chapter Start Function see page 73 for detailed information on the conditions and timing of the selected start function LEDs S These LEDs provide in...

Страница 85: ...vely Synchronization time exceeded Verify correct operation of the sensors devices providing the input signal If synchronization is not required for your application use an equivalent application func...

Страница 86: ...he application to be implemented Solid on POWER Flashing Power supply error detected Verify correct wiring Use a suitable power supply Solid on STATE Flashing Error detected at safety related output P...

Страница 87: ...ty related purposes Failure to follow these instructions can result in death serious injury or equipment damage Bit sequence Description Correctives Type 1 0010101101 Supply voltage out of tolerance V...

Страница 88: ...suitable for cross circuit detection by means of dynamization If it is not use an application function without dynamization or a sensor device suitable for dynamization Verify correct operation of se...

Страница 89: ...suitable for cross circuit detection by means of dynamization If it is not use an application function without dynamization or a sensor device suitable for dynamization Verify correct operation of se...

Страница 90: ...put Verify correct wiring Verify that the device providing the input signal is suitable for cross circuit detection by means of dynamization If it is not use a start function without dynamization or a...

Страница 91: ...2 is expected to change its state In the case of a configuration with antivalent inputs inputs S32 and S33 are expected to change their states S 0010111110 Input S33 is expected to change its state S...

Страница 92: ...0101001 Input S63 is expected to change its state S 0010101011 Waiting for startup test S 0010101010 Waiting for rising edge for automatic manual start or monitored start S 0010101110 Start input acti...

Страница 93: ...hapter 8 Accessories Service Maintenance and Disposal What Is in This Chapter This chapter contains the following topics Topic Page Accessories 94 Maintenance 95 Transportation Storage and Disposal 96...

Страница 94: ...he coding bits are used if the terminal blocks are removed to help ensure correct insertion of the terminal blocks into the device 30 pieces per packaging unit HR9Z EC Sealing strips The uniquely numb...

Страница 95: ...tions applicable to your machine process Inspect the wiring at regular intervals Tighten the threaded connections at regular intervals Verify that the device is not used beyond the specified lifetime...

Страница 96: ...0 8 2020 Transportation Storage and Disposal Transportation and Storage Ensure that the environmental conditions see page 22 specified for transportation and storage are respected Disposal Dispose of...

Страница 97: ...ance http eu idec com Additional Contact Addresses See the homepage for additional contact addresses http www idec com HR6S Series Safety module HR6S DN B 2200 0 August 2020 2 6 64 Nishimiyahara Yodog...

Страница 98: ...Accessories Service Maintenance and Disposal 98 HR9Z B2200 8 2020...

Страница 99: ...as per ISO 13850 and IEC 60204 1 stop category 0 monitoring of 59 61 environmental characteristics 22 errors detected 84 example Emergency Stop overview 36 timing diagram 38 F functional safety data 3...

Страница 100: ...f electro sensitive protective equipment type 4 light curtains as per IEC 61496 1 70 71 monitoring of Emergency Stop circuits as per ISO 13850 and IEC 60204 1 stop category 0 59 61 monitoring of guard...

Страница 101: ...35 state transitions 36 status output Z1 diagnostics 87 technical data 28 wiring 55 stop category 31 storage environmental characteristics 22 stripping lengths 25 supply technical data 26 wiring 55 s...

Страница 102: ...8 2020 wire cross sections 25 wiring 51 output Z1 55 power supply 55 safety related inputs 53 safety related outputs 53 start input 54 supply 55 Z Z1 status output diagnostics 87 technical data 28 wir...

Страница 103: ...6746 1155 info sg idec com Thailand IDECAsia Thailand Co Ltd Tel 66 2 392 9765 sales th idec com Australia IDECAustralia Pty Ltd Tel 61 3 8523 5900 sales au idec com Taiwan IDEC Taiwan Corporation Te...

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